Telect Dual-Feed 350A 8/8-TPA User manual

Dual-Feed 350A 8/8-TPA & 10/10
GMT Fuse Alarm Panel
Power :: 009-8005-0810
User Manual
© Telect, Inc., All Rights Reserved, 132505-5 A0
1.509.926.6000 :: telect.com
Applys to : 009-8005-0810

© Telect, Inc., All Rights Reserved, 132505-5 A0
1.509.926.6000 :: telect.com
ii
Dual-Feed 350A 8/8-TPA & 10/10
GMT Fuse Alarm Panel
Power :: 009-8005-0810
Table of Contents
1.1 Overview.........................................................................................................................1
1.2 Installation.......................................................................................................................3
1.2.1 Important Installation Guidelines.............................................................................3
1.2.2 Inspection................................................................................................................3
1.2.3 Installation Procedure .............................................................................................4
1.3 Accessories.....................................................................................................................9
1.3.1 Compression Lugs ................................................................................................10
1.4 Schematic Drawing.......................................................................................................12
1.5 Assembly Drawing ........................................................................................................13
List of Figures
Figure 1 - Model 009-8005-0810 ..........................................................................................1
Figure 2 - Bracket Orientation...............................................................................................4
Figure 3 - Rack Mounting ..................................................................................................... 4
Figure 4 - Ground Lug Connection .......................................................................................5
Figure 5 - Input Lugs.............................................................................................................6
Figure 6 - Disengaging a TPA Fuse Holder .......................................................................... 6
Figure 7 - TPA Output Lug Connections ...............................................................................7
Figure 8 - GMT Output Lug Connections..............................................................................7
Figure 9 - Installing TPA Fuses .............................................................................................8
Figure 10 - Installing GMT Fuses ......................................................................................... 8
Figure 11 - Wirewrap Alarm Terminal....................................................................................8

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Dual-Feed 350A 8/8-TPA & 10/10
GMT Fuse Alarm Panel
Power :: 009-8005-0810
1.1 Overview
Telect’s dual-feed 350A fuse panel with alarms provides
power protection for data and communications equipment
ranging from ¼A to 50A. The white panel includes 16
TPA output fuse holders (8 per side) and 20 GMT
holders (10 per side).
Sides A and B are electrically independent except
for the replaceable alarm card, which contains power
status LEDs for each side and power-fail and fuse-alarm
relays. Relay contacts are Form C for external visual
and audio indicators.
Hardware is included for ush or 5-in. extended mounting
in a 23-in. or 19-in., EIA or WECO rack. (The 19-in.
rack must have an equipment mounting aperture of at
least 17.5 in.) Visit our website for ordering Telect
accessories: fuses (3A-50A TPA & ¼ A-15A GMT),
ETSI bracket kit, spare alarm card, and more.
Model 009-8005-0810 is UL Listed (E139903), NEBS
compliant, and RoHS compliant.
Figure 1 - Model 009-8005-0810
Inputs: Specications:
Nominal Voltage ±24Vdc
-48Vdc
Max Input Load Rating 350A per side
Nominal Power Loss at Full Load 90W per side @ 16,800W full load per side
(350Ax48V)
Percentage of Full Power Dissipation atNominal Voltage less than 1%
Max. Input Interrupt Device 450A
Input Terminal Studs (With Nuts, Flat Washers, &
Spring Washers) for Dual-Hole Compression Lugs
Two pairs of 3/8 - 16 studs on 1 in. centers (max. lug
width of 1.625 in. [41.27 mm]). Torque nut (using 9/16
in. or 15 mm wrench) to 140 in.-lb (~15½ N•m).
Input Wire Size #1 AWG to 600MCM
Short Circuit Withstand 5000A

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Dual-Feed 350A 8/8-TPA & 10/10
GMT Fuse Alarm Panel
Power :: 009-8005-0810
TPA Outputs: Specications:
Max. TPA Output Fuse (ea.) 50A
Max. TPA Output Load (ea.) - continuous 40A
Max. Total TPA Output Load 280A per side
TPA Output Terminal Studs (With Nuts and Washers)
for Single-Hole Compression Lugs
32, #10 - 32 studs (max. lug width of 0.44 in. [11.2
mm]). Torque the nut (using 3/8 in. or 10 mm wrench) to
20 in.-lb (~2.3 N•m)
TPA Output Wire Size #18 AWG to #6 AWG, depending on output fuse rating
GMT Outputs: Specications:
Max. GMT Output Fuse (ea.) 15A
Max. GMT Output Load (ea.) - continuous 10.5 A
Max. Total GMT Output Load 80A per side
GMT Output Terminals for
Compression Lugs
40, removable, #6 panhead screws [max. lug width of
0.315 in. [8.00 mm]). Torque to 6.3 in.lb (~0.7 N•m).
GMT Output Wire Size #22 AWG to #12 AWG, depending on output fuse rating
Grounding: Specications:
Earth GND Terminal Bolts (With Washers)
for Dual-Hole Compression Lug
Two pair of 1/4 - 20 threaded holes on 3/4 in. centers.
Torque bolts (using 7/16 in. or 12 mm wrench) to
50 in.-lb (5.5 N•m)
Ground Wire Size #2 AWG (min.) for a 500A input interrupt device
Alarms: Specications:
Alarm Relay Contacts 2A @ 30Vdc
0.6A @ 60Vdc
Max. Alarm Card Power Rating @24V: 103 mA (2.47W)
@48V: 128 mA (6.14W)
Alarm Wire Size #24 AWG, typical (#26 to #20 AWG)
Alarm Terminals Wire Wrap
Dimensions: Specications:
Nominal, Without Brackets:*
Width:
Height:
Depth:
* See Page 14 for exact dimensions
17.4 in. (442 mm)
3.5 in. (90 mm)
12 in. (310 mm)
Weight: Specications:
Weight, Without Packaging ~20 lb (~9 kg)
Weight, Shipping ~22 lb (~10 kg)
Environment: Specications:
Operating Temperature -10°C (14°F) to 55°C (131°F)

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Dual-Feed 350A 8/8-TPA & 10/10
GMT Fuse Alarm Panel
Power :: 009-8005-0810
1.2 Installation
1.2.1 Important Installation Guidelines
• Elevated Operating Ambient - If installed in a closed or multi-unit rack assembly, the operating ambient
temperature of the rack environment may be greater than room ambient. Therefore, consideration should be
given to installing the equipment in an environment compatible with the maximum ambient temperature (Tma)
specied by the manufacturer.
• Reduced Air Flow - Installation of the equipment in a rack should be such that the amount of air ow required
for safe operation of the equipment is not compromised.
• Mechanical Loading - Mounting of the equipment in the rack should be such that a hazardous condition is
not achieved due to uneven mechanical loading.
• Circuit Overloading - Consideration should be given to the connection of the equipment on the supply circuit
and the effect that overloading of the circuits might have on overcurrent protection and supply wiring.
Appropriate consideration of equipment nameplate ratings should be used when addressing this concern.
• Reliable Earthing - Reliable earthing of rack-mounted equipment should be maintained. Particular attention
should be given to supply connections other than direct connections to the branch circuit (e.g. use of power strips).
• Disconnect Device - A readily disconnect device shall be incorporated in the building installation wiring.
1.2.2 Inspection
Please read and understand all instructions before starting installation. If you have questions, contact Telect
Technical Support at [email protected] or call 1.509.926.6000.
When you receive the equipment, carefully unpack it and compare it to the packaging list. Please report any
defective or missing parts to Telect Quality at [email protected] or call 1.509.926.6000.
Telect is not liable for transit damaged. If the product is damaged, please report it to the carrier and contact Telect.

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Dual-Feed 350A 8/8-TPA & 10/10
GMT Fuse Alarm Panel
Power :: 009-8005-0810
1.2.3 Installation Procedure
ALERT
!
ALERT!Onlyqualiedpersonnelmayinstalland
maintain this product. Verify that all connections
meetrequirementsspeciedinlocalelectric
codes or operating company guidelines before
supplying power. Protect this equipment with a
fuseorbreakersufcienttointerruptpowerlevels
speciedinSection“1.2Specications”onpage1.
Install this product in locations accessible only by
qualiedpersonnel.
Panel brackets provide ush or 5-in. extended EIA
or WECO mounting in a 23-in. or 19-in. rack with an
equipment aperture of at least 17.4 in. (442 mm)
between the rack’s anges.
1. If necessary, remove the three screws and reposition
the brackets on the sides of the distribution panel, as
shown in Figure 2.
2. Locate an unused rack position and mount panel
using the four sets of screws and washers provided,
as shown in Figure 3. (It’s best to mount the panel
as high as possible on the rack.)
3. Tighten the screws to 35 in.-lb (4.29 N•m).
4. Loosen (you need not remove) the two screws
securing the rear terminal cover on the back of
the panel.
5. Remove the cover
WARNING
!
WARNING! Failure to properly ground this
equipment can create hazardous conditions
for installation personnel and for the equipment.
H o le s for
H o le s for 5 -in .
Flush M ou ntin g
E x te n de d M o un tin g
Figure 2 - Bracket Orientation
Figure 3 - Rack Mounting

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Dual-Feed 350A 8/8-TPA & 10/10
GMT Fuse Alarm Panel
Power :: 009-8005-0810
ALERT
!
ALERT! Only use components and crimping tools approved by agencies or certifying bodies recognized
inyourcountryorregionsuchasUnderwriter’sLaboratories(UL),TUV,etc.
6. Use a listed (approved) crimping tool to attach a
listed (approved), dual-hole compression lug onto
a suitable ground wire. (The size of the ground
depends on the input interruption device.)
7. If required, lightly coat anti-oxidant on the lug and
grounding surface on the side of the panel.
8. Connect the lug using the ¼ - 20 bolts and at
washers provided, as shown in Figure 4.
9. Tighten the bolt to 50 in.-lb (5.5 N•m).
Rear Cover
Figure 4 - Ground Lug Connection
WARNING
!
WARNING!Beforeconnectinginputpowercables,makesureinputpowertopanelisturnedoff.
10. Make sure the input power is off (open breaker, dummy fuse, or open fuse holder at the primary power
distribution unit [PDU]) before connecting this panel’s input cables to the PDU.
11. For input wiring — wiring used as inputs to this distribution panel — crimp dual-hole compression lugs onto #1
AWG to 600MCM copper wires. The choice of input wiring depends on the following criteria:
• Input interrupt device rating affects the size of input wiring.
• Ambient operating temperature affects the type of input wire insulation.
12. See Section “1.4.1 Compression Lugs” on page 11 to select your lugs. Insulate the lug barrels with UL94 V-0
rated heat-shrink tubing.
13. Clean the terminals and lugs with a non-abrasive, non-metallic pad.
14. If required, lightly coat anti-oxidant on lugs and input BATT and RTN terminals.

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Dual-Feed 350A 8/8-TPA & 10/10
GMT Fuse Alarm Panel
Power :: 009-8005-0810
15. Connect the lugs to the input terminals on the back
of the panel, as shown in Figure 5.
16. Tighten the lugs to 140 in.-lb (~15½ N•m).
17. Make sure the TPA and GMT fuse positions are
either empty or contain dummy fuses (phoney,
inoperative, all-plastic slugs). If necessary, pull
out the TPA carrier about an inch from its holder
to disengage the TPA fuse, as shown in Figure 6.
18. Enable the fuse or breaker at the PDU (400A max.)
to turn on Feed A to Side A of the panel and then
check the voltage and polarity at input connectors
of the panel. Also, check that:
• Power A LED on the front of the panel turns on
(green).
• Power BLED must turn red.
19. With A LED green (normal operation) — but with
B LED off (failure operation)— test the power-fail
relay and contacts at A PWR alarm terminals on
the rear of the panel:
• Expect continuity (0Ω) between Terminals Cand NC.
• Expect an open circuit (∞Ω) between Terminals C
and NO.
20. Also, test the fuse alarm relay contacts at the
FUSE alarm terminals on the rear of the panel.
• Expect continuity (0Ω) between Terminals Cand NC.
• Expect an open circuit (00Ω) between Terminals C
and NO.
Figure 5 - Input Lugs
TPA Fuse LED
Power A LED
Power B LED
Figure 6 - Disengaging a TPA Fuse Holder
NC
C
A
PWR
B
PWR
FUSE
NO
NC
C
NO
NC
C
NO
A B
FUSE
To Alarm SystemTo Alarm System

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Dual-Feed 350A 8/8-TPA & 10/10
GMT Fuse Alarm Panel
Power :: 009-8005-0810
21. Repeat Steps 18 through 20 to power up Side B.
Aand Bpower LEDs must both be green.
22. Make sure none of the fuse positions contain
operable fuses.
23. For TPA output wiring, crimp single-hole lugs onto
one end of the #18 to #6 AWG copper output wires,
as required by NEC. (Work with one output wire
at a time.)
24. Clean the panel terminals and lugs with a non-abrasive,
non-metallic pad.
25. If required, lightly coat anti-oxidant on the lugs and
output BATT and RTN terminals.
26. Connect the lug to the terminals, as shown in
Figure 7. (NEC species only one lug and load at
each output terminal.)
27. Tighten the nuts to 20 in.-lb (~2.3 N•m).
28. Connect the other end of the output wire to load.
29. For GMT output wiring, use #22 to #12 AWG
copper wire. (Work with one wire at a time.) At
the panel end of the wire, crimp a single-hole
ring or fork lug, as required by NEC.
30. Clean the panel terminals and lug (if applicable)
with a non-abrasive, non-metallic pad.
31. If required, lightly coat anti-oxidant on lug/wire and
output BATT and RTN terminals.
32. Connect to the terminals, as shown in Figure 8.
(NEC species only one load at each output terminal.)
33. Tighten the panhead screws to no more than 6.3
in.lb (~0.7 N•m).
34. Connect the other end of the output wire to load.
ALERT
!
ALERT! GMT fuses have a small inherent electrical
resistance resulting in a small inherent power loss.
Forthisreason,theGMTfusemanufacturer
recommends that the load for GMT fuses up to and
including 7.5A not exceed 80% of the fuse rating
and that the load for GMT fuse sizes between 10A
and 15A not exceed 70% of the fuse rating. For
example,theloadfora15AGMTfuseshouldnot
exceed10.5A(15Ax.70=10.5A).
Figure 8 - GMT Output Lug Connections
Figure 7 - TPA Output Lug Connections
RTN
BAT

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Dual-Feed 350A 8/8-TPA & 10/10
GMT Fuse Alarm Panel
Power :: 009-8005-0810
35. Make sure the load devices are switched off and
then install the fuses:
NOTE: Under load, TPA modules are disconnect
devices only and must not be used to reconnect
power to enabled equipment loads. Reconnecting a
TPA module under power with an enabled load may
damage the TPA module.
• For a TPA fuse, pull out TPA fuse carrier and insert
operable fuse, as shown in Figure 9.
• For a GMT fuse, pull out the dummy fuse, and
insert an operable fuse, as shown in Figure 10.
36. Test power and polarity at input of each equipment load.
37. If possible:
• Temporarily replace one of the operable TPA fuses
with a blown fuse to check that the TPA Fuse LEDs
light red. Also, check the FUSE alarm terminals on
the rear of the panel:
− Expect an open circuit (00Ω) between Terminals
Cand NC.
− Expect continuity (0Ω) between Terminals
Cand NO.
Re-install the operable TPA fuse before proceeding.
• Likewise, replace one of the operable GMT fuses
with a blown fuse to verify that the FUSE alarm
terminals are also as specied above. Then re-install
the operable GMT fuse before proceeding.
38. If desired, connect the remote external audio/visual
alarm indicator wires (solid or tinned wires, #26 to
#20 AWG) to the PWR and FUSE alarm terminals,
as implied in Figure 11.
39. Carefully re-install the rear cover.
40. Record the TPA and GMT output destinations in
accordance with operating company procedures
and guidelines.
41. Turn on equipment loads one at a time to verify the
proper operation of the loads.
TPA Fuse
TPA Fuse Holder
Dummy
Fuse
GMT Fuse
NC
C
A
PWR
B
PWR
FUSE
NO
NC
C
NO
NC
C
NO
A B
FUSE
To Alarm System
To Alarm System
Figure 9 - Installing TPA Fuses
Figure 10 - Installing GMT Fuses
Figure 11 - Wirewrap Alarm Terminal
Connections(Typical)

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Dual-Feed 350A 8/8-TPA & 10/10
GMT Fuse Alarm Panel
Power :: 009-8005-0810
1.3 Accessories
The following tables list optional and replacement items for the panel. For wire sizing and labelling, please refer to
Wire Sizing &, Label Convention Chart (Telect Part No. 117995) included with your panel.
WARNING
!
WARNING! Use only UL-listed fuses or UL-recognized component secondary protection devices.
Table 1 - Accessories
Item Description Part Number
Alarm Card, Standard Power Aand BLED Interconnections; Power and Fuse
Alarms
304154
TPA Fuses 5A 124818
10A 124819
15A 124820
20A 124821
30A 122734
40A 122738
50A 122739
GMT Designation Pin Holder 10-Position, Adhesive-Backed Holder for Colored,
Rivet-Shaped GMT Fuse-Current-Rating Pins
101556-1
GMT Fuse Puller
(Recommended)
Medium-Duty, Tweezer-Style Tool for Removing GMT Fuses 06113-03
GMT Phoney Fuse Dummy Plastic Slug 132748
GMT Fuse Safety Cover Solder Splash Protection 116915

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Dual-Feed 350A 8/8-TPA & 10/10
GMT Fuse Alarm Panel
Power :: 009-8005-0810
Table 2 - GMT Fuses
Item Description Part Number of
Fuse
Part Number of Colored
Designation Pin
GMT Fuses 0.18A Yellow (YEL) 130781 102435-21
¼A Violet (VIO) 100151 102435-2
½A Red (RED) 004001 102435-5
¾A Brown (BRN) 004008 102435-7
1A Gray (GRY) 100991 102435-8
11/3A White (WHT) 004006 102435-9
1½A White/Yellow (WHT/YEL) 004011 102435-10
2A Orange (ORN) 004002 102435-11
2.5A White/Orange (WHT/ORN) 130783 102435-12
3A Blue (BLU) 004012 102435-13
3.5A White/Blue (WHT/BLU) 130782 102435-14
4A White/Brown (WHT/BRN) 004013 102435-15
5A Green (GRN) 004014 102435-16
7½A Black/White (BLK/WHT) 004010 102435-17
10A Red/White (RED/WHT) 004015 102435-18
12A Yellow/Green (YEL/GRN) 102287 102435-19
15A Red/Blue (RED/BLU) 102288 102435-20
1.3.1 Compression Lugs
ALERT
!
ALERT! Only use components and crimping tools approved by agencies or certifying bodies recognized
inyourcountryorregionsuchasUnderwriter’sLaboratories(UL),TUV,etc
Table3-InputPowerLugs(3/8in.DualHoleson1in.Centers,Uninsulated)
400MCM 500MCM 750MCM 777.7MCM
T & B 54216
(T & B Die Code 76)
54218
(T & B Die Code 87)
Burndy YA322TC38
(Burndy Die Code 19)
YA342TC38
(Burndy Die Code 20)
YA392NT38
(Burndy Die Code 24)
YA44L-2NT38-FX
(Burndy Die CodeL115)
Panduit LCD400-38D-6
(Panduit/T&B Die
Code 76)
(Burndy Die Code 19)
LCD500-38D-6
(Panduit/T&B Die
Code 87)
(Burndy Die Code 20)
LCDN750-38D-6
(Panduit/T&B Die
Code 106)
(Burndy Die Code 24)

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Dual-Feed 350A 8/8-TPA & 10/10
GMT Fuse Alarm Panel
Power :: 009-8005-0810
Table4-GroundLugs(¼in.DualHoleson¾in.Centers,Uninsulated)
#6 AWG #4 AWG #2 AWG
T & B 54205 (T&B Die Code 24
Burndy YAV6CL2TC14E2FX
(Burndy Die Code 7)
YA4L2TC14E2
(Burndy Die Code 8)
YA2CL2TC14E2
(Burndy Die Code 10)
Panduit LCD6-14B-L
(Panduit/T&B Die Code 24)
(Burndy Die Code 7)
LCD4-14B-L
(Panduit/T&B Die Code 29)
(Burndy Die Code 8)
LCD2-14B-Q
(Panduit Die Code 33)
(Burndy Die Code 10)
Table5-TPAOutputRingLugsfor#10StudTerminals(NylonInsulatedExceptWhereFootnoted)
#16-14 AWG #12 AWG #10 AWG #8 AWG
AMP 36160 36161 36161 324043
Burndy YAE12NBOX YAE10NBOX YA8CLBOX*
(Burndy Die Code 21)
Panduit PN14-10RX-C** PN10-10R-L† PN10-10R-L† LCA8-10-L*
(Panduit Die Code 21)
(Burndy Die Code 21)
* Uninsulated ** 100 Count † 50 Count
Table6-GMTOutputRingLugsfor#6ScrewTerminals(NylonInsulatedExceptasFootnoted)
#26-22 AWG #22-16 AWG #16-14 AWG
Panduit PN22-6R-C Ring* PK18-6R-C Ring* ** PN14-6R-C Ring*
AMP 326878 36151 320561
Burndy YAE18N21BOX YAE14N43BOX
* 100 Count ** KYNAR Insulation

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Dual-Feed 350A 8/8-TPA & 10/10
GMT Fuse Alarm Panel
Power :: 009-8005-0810
REMOVABLE ALARM CARD
BATT
RTN
RTN
BATT
5
6
7
8
TPA OUTPUT
RTN A
INPUT A
TPA OUTPUT
BATT A
GMT OUTPUT
RTN A
GMT OUTPUT
BATT A
INPUT B
PWR A
PWR B
C GND
HOLDER
LEDS
TPA FUSE
GMT OUTPUT
BATT B
GMT OUTPUT
RTN B
TPA OUTPUT
BATT B
TPA OUTPUT
RTN B
TPA FUSE
HOLDER
LEDS
2
1
3
4
5
1
2
3
4
NC
C
A
PWR
B
PWR
FUSE
NO
C GND
5
6
7
8
7
6
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
1.4 Schematic Drawing

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Dual-Feed 350A 8/8-TPA & 10/10
GMT Fuse Alarm Panel
Power :: 009-8005-0810
17.38 [441.5]
22.44 [570.0]
23.13 [587.5]
3.00 [76.2] 3.47 [88.1]
5.00 [127.0]
12.18 [309.3]
10.01 [254.1]
1.52 [38.7]
0.08 [2.0]
0.44 [11.3]
0.315 [8.00]
0.81 [20.6]
1.00 [25.4]
0.75 [19.1]
NOTES: 1. Dimensions are in in. [mm].
2. Panel not supplied with fuses.
#6-32 Panhead 38- 16 Stud, Nut, Spring Washer,
& Flat Washer
#10 - 32 Stud, Nut, & Washer
REAR VIEW
(ROTATED, SHOWN WITHOUT COVER)
REAR VIEW
FRONT VIEW
14- 20 Bolt & Washer
A B
TPA 1 & 2
TPA 5 & 6
TPA 3 & 4
TPA 7 & 8
TPA 1 & 2 TPA 3 & 4
TPA 5 & 6 TPA 7 & 8
+/- 24, -48 VDC
INPUT
350A/BUS
+/- 24, -48 VDC
INPUT
350A/BUS
1 2 3 4 56 7 8 9 10
15A/ MAX FUSE 15A/ MAX FUSE
1 2 3 4 56 7 8 9 10
POWER - GREEN
FUSE ALM - RED
POWER ALM - OFF
A B
TPA
OUTPUT
TPA
RTN
8 7 6 54 3 2 1
TPA
OUTPUT
TPA
RTN
1234
5
678
GMT
OUTPUT
GMT
RTN
GMT
OUTPUT
GMT
RTN
10 9 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1
NC
C
A
PWR
B
PWR
FUSE
BATT RTN
BATT
+/- 24, -48 VDC
RTN
MAX INPUT 350A
BATT
RTN
BATT
+/- 24, -48 VDC
RTN
MAX INPUT 350A
A
BNO
(Removable)
1.5 Assembly Drawing
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