Teledyne T640 User manual

User Manual
Model T640
PM Mass Monitor
© TELEDYNE API (TAPI)
9970 CARROLL CANYON ROAD
SAN DIEGO, CALIFORNIA 92131-1106
USA
Toll-free Phone:
800-324-5190
Phone:
[phone]
Fax:
[phone]
Email:
[e-mail]
Website:
http://www.teledyne-api.com/
Copyright 2016-2018 08354B DCN7877
Teledyne Advanced Pollution Instrumentation 29 June 2018

08354B DCN7877 Teledyne API T640 PM Mass Monitor i
NOTICE OF COPYRIGHT
© 2016-2018 Teledyne Advanced Pollution Instrumentation. All rights reserved.
TRADEMARKS
All trademarks, registered trademarks, brand names or product names appearing in
this document are the property of their respective owners and are used herein for
identification purposes only.

08354B DCN7877 Teledyne API T640 PM Mass Monitor ii
SAFETY MESSAGES
Important safety messages are provided throughout this manual for the purpose of avoiding personal
injury or instrument damage. Please read these messages carefully. Each safety message is associated
with a safety alert symbol, and are placed throughout this manual; the safety symbols are also located
inside the instrument. It is imperative that you pay close attention to these messages, the descriptions of
which are as follows:
WARNING: Electrical Shock Hazard
HAZARD: Strong oxidizer
GENERAL WARNING/CAUTION: Read the accompanying message for
specific information.
CAUTION: Hot Surface Warning
Do Not Touch: Touching some parts of the instrument without protection
or proper tools could result in damage to the part(s) and/or the
instrument.
Technician Symbol: All operations marked with this symbol are to be
performed by qualified maintenance personnel only.
Electrical Ground: This symbol inside the instrument marks the central
safety grounding point for the instrument.
CAUTION
This instrument should only be used for the purpose and in the manner described
in this manual. If you use this instrument in a manner other than that for which it
was intended, unpredictable behavior could ensue with possible hazardous
consequences.
NEVER use any TAPI analyzer to sample combustible gas(es)!
For Technical Assistance regarding the use and maintenance of this instrument or any other Teledyne API
product, contact Teledyne API’s Technical Support Department:
Telephone: [phone]
Email: [e-mail]
or access any of the service options on our website at http://www.teledyne-api.com/

08354B DCN7877 Teledyne API T640 PM Mass Monitor iii
CONSIGNES DE SÉCURITÉ
Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter
des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes.
Chaque consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se
retrouvent dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes
suivantes:
AVERTISSEMENT : Risque de choc électrique
DANGER : Oxydant puissant
AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne
complémentaire pour des renseignements spécifiques
MISE EN GARDE : Surface chaude
Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou
sans les outils appropriés pourrait entraîner des dommages aux pièces ou à
l’instrument.
Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent
être effectuées uniquement par du personnel de maintenance qualifié.
Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central
de la mise à la terre sécuritaire de l’instrument.
MISE EN GARDE
Cet instrument doit être utilisé aux fins décrites et de la manière décrite dans ce
manuel. Si vous utilisez cet instrument d’une autre manière que celle pour laquelle il
a été prévu, l’instrument pourrait se comporter de façon imprévisible et entraîner des
conséquences dangereuses.
NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz combustibles!

08354B DCN7877 Teledyne API T640 PM Mass Monitor iv
WARRANTY
WARRANTY POLICY (02024J)
Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc., provides that:
Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should
equipment failure occur, TAPI assures its customers that prompt service and support
will be available. (For the instrument-specific warranty period, please refer to the
“Limited Warranty” section in the Terms and Conditions of Sale on our website at:
http://www.teledyne-api.com.
COVERAGE
After the warranty period and throughout the equipment lifetime, TAPI stands
ready to provide on-site or in-plant service at reasonable rates similar to those of
other manufacturers in the industry. All maintenance and the first level of field
troubleshooting are to be performed by the customer.
NON-TAPI MANUFACTURED EQUIPMENT
Equipment provided but not manufactured by TAPI is warranted and will be
repaired to the extent and according to the current terms and conditions of the
respective equipment manufacturer’s warranty.
PRODUCT RETURN
All units or components returned to Teledyne API should be properly packed for
handling and returned freight prepaid to the nearest designated Service Center.
After the repair, the equipment will be returned, freight prepaid.
The complete Terms and Conditions of Sale can be reviewed at
http://www.teledyne-api.com
CAUTION – Avoid Warranty Invalidation
Failure to comply with proper anti-Electro-Static Discharge (ESD) handling and packing
instructions and Return Merchandise Authorization (RMA) procedures when returning
parts for repair or calibration may void your warranty. For anti-ESD handling and packing
instructions please refer to the manual, Fundamentals of ESD, PN 04786, in its “Packing
Components for Return to Teledyne API’s Customer Service” section. The manual can
be downloaded from our website at http://www.teledyne-api.com; RMA procedures are
under Return Authorization.

08354B DCN7877 Teledyne API T640 PM Mass Monitor v
ABOUT THIS MANUAL
This user manual, part number 08354, provides instructions for the setup,
installation, and operation of the T640 Real-time Continuous PM Monitor.
Support manuals, such as electrostatic discharge (ESD) prevention and various
communications, are available on the TAPI website http://www.teledyne-api.com
under Product Manuals.
We recommend that all users read this manual in its entirety before
operating the instrument.

08354B DCN7877 Teledyne API T640 PM Mass Monitor vi
TABLE OF CONTENTS
Safety Messages...................................................................................................................................... ii
WARRANTY............................................................................................................................................ iv
About This Manual ...................................................................................................................................v
Table of Contents.................................................................................................................................... vi
List of Figures..........................................................................................................................................vii
List of Tables........................................................................................................................................... ix
1. INTRODUCTION, SPECIFICATIONS, APPROVALS, AND COMPLIANCE.........................................10
Specifications..................................................................................................................................10
EPA Designation.............................................................................................................................11
Safety..............................................................................................................................................11
EMC ................................................................................................................................................12
2. INSTALLATION AND HARDWARE SETUP..........................................................................................12
Unpacking .......................................................................................................................................12
List of Standard Items..........................................................................................................13
List of Optional Accessories.................................................................................................13
Ventilation Clearance...........................................................................................................16
Instrument Layout ...........................................................................................................................16
Front Panel...........................................................................................................................16
Rear Panel...........................................................................................................................17
Internal Layout .....................................................................................................................18
Height Dimensions...............................................................................................................19
Connections and Startup.................................................................................................................20
Power Connection................................................................................................................20
Communications Interface Connections..............................................................................21
Aerosol Sample Conditioner (ASC) Connections and Installation.......................................21
Inlet Installation....................................................................................................................25
Indoor/Outdoor Installation..............................................................................................................27
Shelter Installation with Roof Penetration............................................................................27
Outdoor Enclosure Installation.............................................................................................31
Pneumatics......................................................................................................................................33
Display and Menu Navigation .........................................................................................................35
Startup and Functional Checks.......................................................................................................36
Startup..................................................................................................................................36
Functional Checks of Operating Parameters.......................................................................36
Initial Sensor Checks and Adjustments.................................................................37
3. SOFTWARE SETUP AND OPERATION...............................................................................................37
Menu System Overview..................................................................................................................37
Configuration and Setup .................................................................................................................38
HomeScreen........................................................................................................................38
Dashboard............................................................................................................................39
Alerts....................................................................................................................................40
Utilities>Datalog View..........................................................................................................40
Utilities>Alerts Log...............................................................................................................40
Utilities>USB Utilities (Downloads and Updates) ................................................................41
Downloading DAS (Data Acquisition System) Data..............................................42
Updating Software/Firmware.................................................................................42
Transferring Configuration to Other Instruments...................................................44
Generating a Report..............................................................................................45
Setup>Data Logging............................................................................................................45
Creating a User-Defined Data Log........................................................................46
Configuring Trigger Types.....................................................................................47
Downloading DAS (Data Acquisition System) Data..............................................48
Setup>Events.......................................................................................................................49
Creating User-Defined Events...............................................................................50

08354B DCN7877 Teledyne API T640 PM Mass Monitor vii
Editing or Deleting Events.....................................................................................51
Setup>Dashboard................................................................................................................51
Setup>VARS (Variables) ...................................................................................................52
Setup>Homescreen ...........................................................................................................53
Setup>Instrument...............................................................................................................54
Instrument Display Calibration (for Earlier Instruments) .....................................54
Instrument Date/Time Adjustments.....................................................................56
Setup>Comm (Communications Setup)............................................................................57
TCP Port1............................................................................................................57
TCP Port2............................................................................................................57
Network Settings .................................................................................................59
Operation.........................................................................................................................................60
4. SENSOR CHECKS AND ADJUSTMENTS............................................................................................60
Ambient Temperature Sensor Check..............................................................................................61
Pressure Sensor Check and Calibration.........................................................................................62
Sample Flow Cal (5-LPM)...............................................................................................................63
Bypass Flow Cal (11.67-LPM) ........................................................................................................64
PMT Adjustment..............................................................................................................................65
Leak Check .....................................................................................................................................67
5. MAINTENANCE AND SERVICE............................................................................................................68
Maintenance Schedule....................................................................................................................68
Maintenance Procedures................................................................................................................69
Cleaning the T640 Inlet........................................................................................................69
Cleaning the US EPA PM10 Inlet........................................................................................70
Changing the Disposable Filter Unit (DFU) .........................................................................71
Checking Pump Performance..............................................................................................72
Checking the Volume Flow..................................................................................................72
Cleaning the Optical Chamber and the RH/T Sensor..........................................................73
Inspecting the Sampling Line...............................................................................................78
Checking for Leaks..............................................................................................................78
Troubleshooting and Service ..........................................................................................................79
Fault Diagnosis ....................................................................................................................79
Flow Problems .....................................................................................................................80
Calibration Problems............................................................................................................80
Technical Assistance...........................................................................................................81
6. PRINCIPLES OF OPERATION..............................................................................................................81
Sampling System ............................................................................................................................82
Inlet ......................................................................................................................................82
Aerosol Sample Conditioner (ASC) .....................................................................................82
Optical particle Sensor.........................................................................................................82
Flow Sensor and Pump Control...........................................................................................82
Electronic Block Diagram................................................................................................................83
APPENDIX A – Warranty Repair Questionnaire....................................................................................84
APPENDIX B – Menu Hierarchy............................................................................................................86
LIST OF FIGURES
Figure 2-1. T640 Typical Set of Included Hardware...................................................................................14
Figure 2-2. 640x Option Typical Set of Included Hardware........................................................................15
Figure 2-3. Front Panel Layout...................................................................................................................16
Figure 2-4. T640 Rear Panel.......................................................................................................................17
Figure 2-5. T640 with 640x Option Rear Panel...........................................................................................17
Figure 2-6. T640 Internal Layout, with 640x Option Components..............................................................18

08354B DCN7877 Teledyne API T640 PM Mass Monitor viii
Figure 2-7. Top View of Inlet Nozzle...........................................................................................................21
Figure 2-8. Inlet Nozzle Adapter for ASC Connection................................................................................22
Figure 2-9. Collar for Lower Flange............................................................................................................22
Figure 2-10. Set Screws for ASC................................................................................................................23
Figure 2-11. Collar and ASC Adapter Support............................................................................................23
Figure 2-12. Ambient Temperature Probe and ASC Connections (T640 with 640X Option shown)..........24
Figure 2-13. T640 Sample Head (5-LPM) and ASC Assembly ..................................................................25
Figure 2-14. 640X Option Inlet and ASC Assembly....................................................................................26
Figure 2-15. Ambient Temperature Sensor Probe Installed into Radiation Shield.....................................26
Figure 2-16. T640 Inlet Tube and Slip Coupler Assembly..........................................................................28
Figure 2-17. 640x Inlet Tube and Slip Coupler Assembly ..........................................................................29
Figure 2-18. T640 Inlet and Sample Line Assembly...................................................................................29
Figure 2-19. 640x Inlet and Sample Line Assembly...................................................................................30
Figure 2-20. T640 Rooftop Sample Inlet and Extension Tubing Installation ..............................................30
Figure 2-21. T640 (left) and 640x (right) Outdoor Enclosures Assembled.................................................32
Figure 2-22. T640 Pneumatics....................................................................................................................33
Figure 2-23. T640 with 640X Option Pneumatics.......................................................................................34
Figure 2-24. Sample Home Screen with Orientation..................................................................................35
Figure 2-25. Concentration Graph and Meter Graph..................................................................................36
Figure 3-1. Home Configuration thru Home Page Shortcut........................................................................39
Figure 3-2. Dashboard................................................................................................................................39
Figure 3-3. Alerts Log..................................................................................................................................40
Figure 3-4. USB Utility Pages .....................................................................................................................41
Figure 3-5: Das download Page............................................................................................................42
Figure 3-6: Remote Update Page..........................................................................................................43
Figure 3-7: Manual Update Page (and other utilities)............................................................................43
Figure 3-8: Configuration Transfer ........................................................................................................44
Figure 3-9: Report Generation Page.....................................................................................................45
Figure 3-10. Datalog Configuration, New Log Page...................................................................................45
Figure 3-11. Datalog Configuration, Existing Log.......................................................................................46
Figure 3-12. Creating a New Data Log.......................................................................................................46
Figure 3-13. Datalog Periodic Trigger Configuration..................................................................................47
Figure 3-14. Datalog - Conditional Trigger Configuration...........................................................................48
Figure 3-15. DAS Data Utility......................................................................................................................48
Figure 3-16. Events Page ...........................................................................................................................49
Figure 3-17. Event Configuration................................................................................................................50
Figure 3-18. Existing Event for Viewing or Editing......................................................................................51
Figure 3-19. Dashboard Configuration........................................................................................................51