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Tennant 240 User manual

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POWER
SWEEPER
Operation, Maintenance,and
Parts
Manual
Including
High
Dump
Model
(Parts
Manual)
E
N
NAN
J'
SPECIPL~ZED
0
MAINTENANCESYSTEMS
SWEEPERS- SCRUBBERS
-
SCARIFIERS
-
FLOOR
COATINGS
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POWER
SWEEPER
This manual is furnished with each new TENNANTe Model
240.
The machine operators will easily learn how to
Operate the machine and understand its mechanical functions
by
following the directions and absorbing the infor-
mation inthe Owrationsection.
This machine will give exc'ellent service and sweeping resits, and save maintenance expenses. However, as with
all specially engineered mechanicalequipment, best results are obtained at minimumcosts
if:
The machine is operated with reasonablecare and
The machine
is
maintained regularly
-
per the maintenance instructions prov~ded.
Components used in this machine have been carefully selected for performance and safer/. Use only Tennant
Comoany supplied or equivalent parts.
Parts and supplies may
be
ordered
by
phone or mail from any Tennant Company parts and service center.
distributor, Or from any of the Tennant Company subsidiaries.
The telephone. telex, mailing addresses, and locations are listed on the last pageof the manual,
MANUAL
NO.
MM101
Published:
6-85
Ollla
01985.
Tennant Company. Printed in U.S.A.
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The following information signals dangerous conditions to the operator or
equipment. Read this monwl carefully. Know when these conditions can exist.
Locate all safety devices on the machine. Then, take necessary steps
to
tmin machine
operating personnel. Report machine damage or faulty operation immediately.
AWARNING
Keep cigarettes, sparks and open flame oway from fuel tank. Re-
fuel in designated areas only. Do not
fill
fuel tank with engine
running. Makesure fuel container and machine are electrically
connected when refueling. Do not overfill
LP
tank. Check for
odor of escaping
gas
before and during starting
LPG
engines.
AWARNING
Provide adequate ventilation system to properly expel discharged
gases. Check exhaust system regularly for leaks. Carbon Mon-
oxide
is
dangerous.
AWARNING
Keep cigarettes, sparks and open flame away from lead acid
batteries. Batteries emit a highly explosive hydrogen gas.
AamON
Avoid moving
parts
of
the unit. Lwse jackets,
shirts
or sleeves
should not be permitted when working on machine because of the
danger of becoming caught inmwing
park.
Keep shields and
guards inposition.
If
adjustments must be made while the unit
is
running,
use
caution around hot maiiifalds, moving
parts,
V-belts, etc.
AWARNING
Lock hopper in
"UP"
position, udng Sofety Lock, before changing
brushes or working under hopper. See instructions on lock.
ACAUTlON
Disconnect battery terminal before servicing electrical components.
AamON
Check brakes and steering control for proper operation. Do not
start machine unless you are indriver's seat, with foot on brake pedal,
or parking brake engaged, ond directional pedal inneutral. Stop
engine and set parking brake before leaving machine.
ACAUTlON
This machine
is
steered by means of the rear wheel, and
is
very re-
s
onsive. Become familiar with this type of steering system. Travel
P
s
owly and use care on grades and slippery surfaces.
AWARNING
Never opemte inareas of overhead danger unless machine
is
equipped
with overhead gwrd.
The following symbols are used throughout this manual as indicated intheir descriptions:
ADANGER
To warn of immediate hazards which will result insevere personal
injury or death.
AWARNING
To warn of hazards or unsafe practices which could result insevere
personal rnjury or death.
ACAUTlON
TO
warn of hazards or unsofe practices which could result inminor
penanalinjury.
ATTENTION!
To warn of unsafe practices which could result in extensive equip-
ment damage.
3/80
NOTE
To give impariunt information or to warn
of
unxlfe pmctices which
could result inequipment damage.
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REPLACEMENT
BRUSHES
S'.'/EEPING
B?;IS+ES
TENNANT
Part No. Descriptions
53063 HIGH DENSITY COMBINATION, natural fiber
8
crit~klewire-adds stiffness, increases brush life.
53231 NATURAL FIBER, ideal for sweeping average sailage
53065 CRINKLE WIRE, provides maximum cleaning action
for heovy semi-impacted soilage
8
hard-to-sweep
dirt.
53067 COMBINATION, crinkle wire
8
wtuml fiber
53068 NYLON, combines long life with excellent sweep-
ingqualities.
PATROL, nylon for outride,
med/lght
bulky debris
HIGH DENSITY NYLON
PROEX
8,
WIRE, resilient bristles for sweeping
medium heavy soilage
POLYPROPYLENE- Side sweeper
NYLON-Side sweeper
FLAT WIRE-Side sweeper
POLYPROPYLENE-Side sweeper (with adaptor)
NYLON-Side sweeper(with adaptor)
WIRE-Side sweeper(with adaptor)
WIRE
8
FIBER-Side sweeper (with adaptor)
Size
42 in.-24 row
42 in.- 8 row
42 in.- 8 row
42 in.- 8 row
42 in.- 8 row
42
in.- 5 row
42 in.-24 row
42 in.-
8
row
21
in.
dia
21
in. dia
SCRUBBf NG BRUSHES
TENNANT
Port No. Descriotions Size
POLYPROPYLENE, stiff
-
front 38 in. -24 row
POLYPROPYLENE, medium stiff
-
front 38 in. -24 row
STAINLESS STEEL
-
front 38 in. -20 row
ABRASIVE ROLL, stripping
-
front 38 in.
-
strip
NYLON, Rear 42in. -8row
FIBER, stiff
-
side scrubber 14 in. dia
FIBER, medium stiff
-
side scrubber
14
in.
dio
STAINLESS STEEL
-
side scrubber 14
in.
dio
POLYPROPYLENE
-
ride scrubber (with U-Joint)
stiff
POLYPROPYLENE
-
side scrubber(with U-Joint) medium stiff
STAINLESS STEEL
-
side scrubber(with U-Joint)
ABRASIVE, bristle,
heavy,
.050 ga 38 in. 24 row
C
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TABLE
OF
CONTENTS
TENNANT
COMPANY
WARRANTY
SAFETY PRECAUTIONS
REPLACEMENT BRUSHES
LIST
OF
MA1NTENANCE
ITEMS
(Standard)
LIST OF MAINTENANCE ITEMS
(Hi-dump)
DECIMAI./FRACTION-INCH/MI
LLIMETER
STANDARD BOLT TORQUE CHART
SPECIFICATIONS
DIMENSIONS
LIFTING INSTRUCTIONS
OPERATION
AND
MAINTENANCE
OPERATION OF CONTROLS
OPERATION
MAINTENANCE
TROUBLE SHOOTING
SCRUBBER ATTACHMENT INSTRUCTIONS
LPG SECTION INSTRUCTIONS
ENGINE SECTION INSTRUCTIONS
STANDARD PARTS SECTION
HI-DUMP PARTS SECTION
ACCESSORIES PARTS SECTION
SCRUBBER PARTS SECTION
LPG PARTS SECTION
HYDRAULIC COMPONENTS
ENGINE PARTS SECTION
TENNANT COMPANY PARTS AND
SERVICE LOCATION DIRECTORY
i
i
i
iv
v
vi
vii
1-3
4-5
6
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COMMONLY USED MAINTENANCE ITEMS AND REPAIR KITS
Note: These
items
also appear in
fhe
parts
lists,
but
they
are grouped
here
for
your
conveniencz.
'tau
-cly
noi
wisl
to
stock
all
05
file
itens Iistei.
TENNANT
Part No. Description
Qw.
59463
REPLACEMENT PARTS PACKAGE
23792 ELEMENT, Air filter (Fram)
23275 SKIRT, Shroud, Left and right
23382 SEAL, Pan, side
23386 SEAL, Pan, top
LIP, Rubber
SKIRT
SKIRT
ELEMENT,
Air
(Purolator)
ELEMENT, Oil (Fram)
SKI51
1
FUSIBLE LINK
45770
-5
SPARK PLUG
38644
POINT SET
CONDENSER
ELEMENT, Oil (Deluxe)
SEAL KIT for Ross rear wheel hydraulic motor
SEAL KIT for Chor-Lynn side
8.
main brush motors
SEAL KIT far Ross side
B,
main brush motors
SEAL KIT for Victor-Dukes contra1 valve
SEAL KIT for Cross control valve
SEAL KIT for Gresen side brush valve 48289
SEAL KIT for Gresen side brush valve 48108A
SEAL KIT for Victor-Dukes side brush valve
SEAL KIT for Oi[gear hydraulic propelling pump.
SEAL KIT for Vickers accessor/ pump
SEAL KIT for vacuum fan motor
TENNANT HydmuLic oil (10-W-40)
BAG, Filter
BUD€, Squeegee, rear
BACKING, Squeegee blade rear
BLADE, Squeegee, side
FILTER-FUELOCK REPAIR KIT (LP on1
y)
FUSE, 20 A
BATTERY,
12V,
40
A
CABLE, Battery, positive
CABLE, Battery, negative
TIRE, Rear wheel
TUBE, Rear wheel
FLAP, Rear wheel
TIRE,
Front
REPLACEMENT PARTS PACKAGC
-
SCRUBBER
BLADE, Squeegee, 69.5"
BLADE, Back-up
BIADE, Squeegee, 26"
BLADE, Front, rubber, 68"
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COMMONLY USED MAINTENANCE ITEMSAND REPAIR KITS (continued)
REPLACEMENT PARTS FOR HI-DUMP ONLY
TENb!.4t'lT
Part
No.
Description
Qty.
SKI951 SEAL KIT for Ross rear
wheel
hydraulic motor
SKI842 SEAL KIT
for
roll-out valve
SKI870 SEAL KIT for
hopper
lift cylinder
SKI869 SEAL KIT
for
roll-out cylinder
29831
-4
CABLE, Battery, negative
24120
TIRE.
Front.
solid
-
~~~
.
.~.-,
.
3706
1
GASKET KIT, Hopper dump door
35607
LIP,
Hopper, rubber
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STANDARD
BOLT
TORQUE CHART
STANDARD TIGHTENING REQUIREMENTS
FOR NORMAL ASSEMBLY
APPLICATIONS
Bolt SAEGr 5
Thread Min~mum
Size Torsue Ft Lbs (Nml
Carr
6ots
a
B
RH SSQ
SAE
Gr
8 Bolts
M~n~mum Min~mum
Torque Ft Lbs INmI Toraue
linl Plain Plated Plain Plated Ft L~s'(N~)
0.25 8(111 7110)
1
Z(1.61 10(141 461
NOTE:
Increase the torque by
20'0
when using engine
oil
or
chassis grease as
a
thread iubrtcent
EXCEPTIONS TO THE ABOVE STANDARD
Motor axle nuts: 200-250
ft
lbs (271-339 Nmi
Scrubbrushmotor portingMock socket head bolts: 18-
20ft ibs 124-27 Nml
BOLT IDENTIFICATION
Identification Specification
Grade Mark~ng and Grade
Q
SAE-Grade 5
ASTM-A 449
Q
SAE-Grade
8
ASTM-A 354
Grade
BO
All hardware is of grade 5 unless SDeC~f~callystated
otherwise.
HYDRAULIC TAPERED SEAT FITTING
(JIC) TORQUE CHART
Tube Thread Maximum
0.0.
(in1 Size Torque
HYDRAULIC O-RING FITTING TORQUE
CHART
Tube Thread
M~nimum
0
D
(in)
Size
Torque
025 044"-20
6
It lbs 10 Nml
038 0 56"-18 13
11
IDS
118
Nml
0
50
075"-16 20
It
lbs
127
Nml
0
62
088"-14
25
It
Ibs 134 Nml
075 112"-12 45ltlbsl6lNml
10 131"-12
60
It
lbs 181 Nml
Maxlmum
Torque
9
It
lbs (12 Nm)
20 Itlbs 127 Nmt
30 Itlbs 141 Nmt
40
It
lbs
154
Nmi
70
It
lbs
(95
Nm)
9011 ibr
{I22
Nrn)
NOTE.
Do
not
use sealant on o-rmg threads.
HYDRAULIC TAPERED PIPE FITTING
(NPT)
touauc
CHART
NOTE.
Ral~ngslrstedare when using tetlon thread seai
Minimum Max~mum
0.25 0.44"-20
9
It lbs 112 Nml Size Torque Torque
-
--
-
-
~
0.38 0.56"-18 20 It lbs 127 Nm)
0.50 0.75"-16 30 It lbs (41 Nm) 114 NPT 10It lbs (14 Nml 30ft lbs (41 Nm)
0.62 0.88"-14 40 It lbs (54 Nml 1/2NPT 25 It lbs (34 Nml 50 ft lbs (68Nm)
0.75 1.12"-12 70 It lbs (95 Nml 314 NPT
50
It lbs (68Nml
100
It lbs (1361 Nml
vii
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