Terex Z-33 User manual

1.
Operator's Manual
Z
®-33
DC Power
Second Edition
First Printing
Part No. 1287493GT
with
Maintenance
Information
ANSI/CSA
North America
South America
Asia
Serial number range
from Z3318M-2801

II Z®-33 Part No. 1287493GT
Second Edition • First Printing
Operator's Manual
Contents
Introduction.......................................................... 1
Symbol and Hazard Pictorials Definitions............ 5
General Safety..................................................... 7
Personal Safety ................................................. 13
Work Area Safety .............................................. 14
Legend............................................................... 21
Controls ............................................................. 22
Inspections ........................................................ 27
Operating Instructions ....................................... 40
Transport and Lifting Instuctions ....................... 47
Maintenance...................................................... 50
Specifications .................................................... 52
Copyright © 2018 by Terex Corporation
Second Edition: First Printing, October 2019
Genie and "Z" are registered trademarks of Terex South
Dakota, Inc. in the U.S.A. and many other countries.
These machines comply with
ANSI/SAIA A 92.20
CAN/CSA B354.6
TEREX Global GmbH
Bleicheplatz 2
8200 Schaffhausen
Switzerland
Technical Assistance Service
Telephone: [phone]
[phone]
e-mail: [email protected]

Part No. 1287493GT Z®-33 1
Second Edition • First Printing Operator's Manual
Introduction
About this manual
Genie appreciates your choice of our machine for
your application. Our number one priority is user
safety, which is best achieved by our joint efforts.
This book is an operation and daily maintenance
manual for the user or operator of a Genie
machine.
This manual should be considered a permanent
part of your machine and should remain with the
machine at all times. If you have any questions,
contact Genie.
Product Identication
The machine serial number is located on the serial
label.
CG
Sequence number
stamped on chassis
Serial label
(located under cover)
Intended Use and Familiarization
Guide
The intended use of this machine is to lift
personnel, including tools, and materials to an
aerial work site. Before operating the machine, it’s
the operator’s responsibility to read and
understand this familiarization guide.
Each person must be trained to operate a
MEWP.
Familiarization with the MEWP must be given
to each person who is authorized, competent
and trained.
Only trained and authorized personnel should
be permitted to operate the machine.
The operator is responsible to read,
understand, and obey the manufacturer’s
instructions and safety rules provided in the
Operator’s Manual.
The Operator’s Manual is located in the manual
storage container, at the platform.
For specific product applications, see
Contacting The Manufacturer.

2 Z®-33 Part No. 1287493GT
Second Edition • First Printing
Operator's Manual
Introduction
Platform controls symbology and
related machine movement:
Platform level
Secondary boom up/
down
Primary boom up/
down
Turntable rotate
Boom extend/
retract
Drive forward/
reverse
Steer right/left
Ground controls symbology and
related machine movement:
Platform level,
primary boom
extend/retract,
primary boom up/
down, secondary
boom up/down
Turntable rotate
Sequential functions and movement:
• Drive and steer.
Interlocked functions:
• Elevated drive speed.
• Elevated drive in an off-level condition.
• Drive enable when the boom is rotated past the
non-steer wheels.
Limitation of use:
• The intended use of this machine is to lift
personnel, including tools, and materials to an
aerial work site.
• Do not elevate the platform unless the machine
is on a firm level ground.

Part No. 1287493GT Z®-33 3
Second Edition • First Printing Operator's Manual
Introduction
Contacting the Manufacturer
At times it may be necessary to contact Genie.
When you do, be ready to supply the model
number and serial number of your machine,
along with your name and contact information. At
minimum, Genie should be contacted for:
Accident reporting
Questions regarding product applications and
safety
Standards and regulatory compliance information
Current owner updates, such as changes in
machine ownership or changes in your contact
information. See Transfer of Ownership, below.
Transfer of Machine Ownership
Taking a few minutes to update owner information
will ensure that you receive important safety,
maintenance and operating information that
applies to your machine.
Please register your machine by visiting us on the
web at www.genielift.com or by calling us toll free
at 1-800-536-1800.
Bulletin Distribution and
Compliance
Safety of product users is of paramount
importance to Genie. Various bulletins are used
by Genie to communicate important safety and
product information to dealers and machine
owners.
The information contained in the bulletins is tied to
specific machines using the machine model and
serial number.
Distribution of bulletins is based on the most
current owner on record along with their
associated dealer, so it is important to register
your machine and keep your contact information
up to date.
To ensure safety of personnel and the reliable
continued operation of your machine, be sure to
comply with the action indicated in a respective
bulletin.
To view any open bulletins for your machine, visit
us on the web at www.genielift.com.

4 Z®-33 Part No. 1287493GT
Second Edition • First Printing
Operator's Manual
Introduction
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
Know and understand the safety rules before
going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer’s instructions and safety
rules–safety and operator’s manuals and
machine decals.
You read, understand and obey employer’s
safety rules and work site regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use
mild soap and water to clean safety signs. Do not
use solvent-based cleaners because they may
damage the safety sign material.
Hazard Classication
Decals on this machine use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to
alert personnel to potential
personal injury hazards. Obey
all safety messages that follow
this symbol to avoid possible
injury or death.
DANGER
Indicates an imminently
hazardous situation which, if
not avoided, will result in death
or serious injury.
WARNING
Indicates a hazardous situation
which, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a hazardous situation
which, if not avoided, may
cause minor or moderate injury.
NOTICE
Indicates a property damage
message.

Part No. 1287493GT Z®-33 5
Second Edition • First Printing Operator's Manual
Symbol and Hazard Pictorials Denitions
12.5 m/sec
12.5 m/sec
12.5 m/sec
12.5 m/sec
Crush hazard Explosion hazard Collision hazard Collision hazard Runaway Hazard
12.5 m/sec
12.5 m/sec
12.5 m/sec
12.5 m/sec
12.5 m/sec
Tip-over hazard Tip-over hazard Raise platform on
firm, level surface
Electrocution
hazard
Maintain required
clearance
12.5 m/sec
12.5 m/sec
12.5 m/se
c
12.5 m/sec
12.5 m/sec
Color Coded
Direction Arrows
Maximum capacity Wind speed Manual force Access by trained
and authorized
personnel only
Electrocution
hazard
Grounded AC
3-wire outlet only
Replace damaged
wires and cords
Batteries used as
counterweight
Burn hazard

6 Z®-33 Part No. 1287493GT
Second Edition • First Printing
Operator's Manual
Symbol and Hazard Pictorials Denitions
Recovery procedure if tilt alarm sounds
while elevated.
No smoking
No flame
Stop engine
Read the
operator’s
manual
Platform uphill:
1 Lower primary
2 Lower secondary
3 Retract primary
Platform downhill:
1 Retract primary
2 Lower secondary
3 Lower primary
Wheel load
No smoking
Lanyard anchorage
point
Replace tires with
tires of same
specification.
Voltage rating for
power to platform
Pressure rating for
air line to platform
12.5 m/sec
12.5 m/sec
12.5 m/sec
12.5 m/sec
12.5 m/sec
Emergency lowering Crush hazard Support the platform
or boom during
maintenance
Lifting point Tie-down point
12.5 m/sec
12.5 m/sec
Platform tie-down
instructions
Lifting & tie-down
instructions

Part No. 1287493GT Z®-33 7
Second Edition • First Printing Operator's Manual
General Safety
Safety Signs and Locations
1261933
31060
31508
31508
1261933
31060 114390 3178731788 1261933 31060
Tip-over Hazard
Altering or disabling limit
switches can result in machine
tip-over. Machine tip-over will
result in death or serious injury.
Do not alter or disable limit
switch(s).
31060 C
DANGER
Explosion/Burn Hazard
Battery explosion and/or contact with
corrosive acid will result in death or serious
injury.
Wear appropriate personal protective
equipment, including gloves, face shield
and long sleeve shirt.
Read manuals. If you do not understand
the information in the manuals, consult your
supervisor, the owner or the manufacturer.
Keep all open flames
and sparks away.
31788 D
114390
31788
31787
1261933 B
Solid Rubber NM Tires
Tire size: 22x9x17
Tire Contact Pressure
70 psi / 483 kPa
Wheel Lug To rque
Dry: 125 ft-lbs / 169 Nm
Lubricated: 94 ft-lbs /
127 Nm
Tip-over Hazard
Tipping over this
machine will
result in death or
serious injury.
Do not replace
factory installed
tires with tires of
a different
specification or
ply rating
DANGER
31787 G
Tip-over Hazard
Tipping over this machine
will result in death or
serious injury.
Minimum battery weight:
Minimum battery box weight:
≥ 105 lbs / 47.6 kg
≥ 530 lbs / 240.4 kg
Crush Hazard
Contact with moving work platform or
boom can result in death or serious injury.
Securely brace work platform or boom
during maintenance. 1267121 A
1267121
Improper operation or maintenance of
this equipment can result in death or
serious injury.
Access by trained and
authorized personnel only.
1263543 A
1263543
1267121
1263543

8 Z®-33 Part No. 1287493GT
Second Edition • First Printing
Operator's Manual
General Safety
Safety Signs and Locations
1261933
31788
31787
31060
1261933
52865
52865
1261933
31060
Tip-over Hazard
Altering or disabling limit
switches can result in machine
tip-over. Machine tip-over will
result in death or serious injury.
Do not alter or disable limit
switch(s).
31060 C
DANGER
Explosion/Burn Hazard
Battery explosion and/or contact with
corrosive acid will result in death or serious
injury.
Wear appropriate personal protective
equipment, including gloves, face shield
and long sleeve shirt.
Read manuals. If you do not understand
the information in the manuals, consult your
supervisor, the owner or the manufacturer.
Keep all open flames
and sparks away.
31788 D
114390
31788
31787
1261933 B
Solid Rubber NM Tires
Tire size: 22x9x17
Tire Contact Pressure
70 psi / 483 kPa
Wheel Lug To rque
Dry: 125 ft-lbs / 169 Nm
Lubricated: 94 ft-lbs /
127 Nm
Tip-over Hazard
Tipping over this
machine will
result in death or
serious injury.
Do not replace
factory installed
tires with tires of
a different
specification or
ply rating
DANGER
31787 G
Tip-over Hazard
Tipping over this machine
will result in death or
serious injury.
Minimum battery weight:
Minimum battery box weight:
≥ 105 lbs / 47.6 kg
≥ 530 lbs / 240.4 kg
Improper operation or maintenance of
this equipment can result in death or
serious injury.
Access by trained and
authorized personnel only.
1263543 A
1263543
1263543 1143901280819