Terex S65XCM-101 Installation and operating manual

Service and Repair Manual
Serial Number Range
S®-60 XC™
from S65XCM-101
from S60XCH-
45010
from S65XCH-
45001
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
S®-65 XC™
S®-60 TraX™
S®-65 TraX™
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1288652GT
Rev C
1
March 2019

Service and Repair Manual March 2019
Introduction
ii S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™Part No. 1288652GT
Intr oduct io n Intr oduct io n
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
procedure.
This manual provides troubleshooting and repair
procedures for qualified service professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Find a Manual for this Model
Go to http://www.genielift.com
Use the links to locate Service Manuals,
Maintenance Manuals, Service and Repair
Manuals, Parts Manuals and Operator's Manuals.
Copyright © 2015 by Terex Corporation
1288652GT Rev C, January 2019
First Edition, Third Printing
Genie and "S" are registered trademarks of Terex South Dakota,
Inc. in the U.S.A. and many other countries.
"XC" and "TRAX" are trademarks of Terex South Dakota, Inc.

March 2019 Service and Repair Manual
Introduction
Part No. 1288652GT S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™iii
Revision History
Revision Date Section Procedure / Page / Description
A 7/2018 New Release
B
9/2018
Specifications
Oscillate valve relief pressure
Repair
Display menu
Schematics
Update hydraulic and electrica
l schematics
C
1/2019
Added ANSI version
C1
3/2019
Repair
1
-5 Joystick Threshold Setting
Reference Examples:
Electronic Version
Click on any content or procedure in the Table of Contents to view
the update.
Section – Repair Procedure, 4-2
Section – Fault Codes, All charts
Section – Schematics, Legends and schematics

Service and Repair Manual March 2019
Introduction
iv S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™Part No. 1288652GT
Serial Number Legend
1 Model
2 Facility code
3 Sequence number
1 Serial label (located under cover)
2 Serial number (stamped on drive chassis)

March 2019 Service and Repair Manual
Safety Rules
Part No. 1288652GT S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™v
Section 1 Safet y Rul es
Danger
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
RYou are trained and qualified to perform
maintenance on this machine.
RYou read, understand and obey:
•manufacturer's instructions and safety rules
•employer's safety rules and worksite
regulations
•applicable governmental regulations
RYou have the appropriate tools, lifting
equipment and a suitable workshop.

Service and Repair Manual March 2019
Safety Rules
vi S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™Part No. 1288652GT
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine,
use signal words to iden
tify the following:
Safety alert symbol
—
used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates a imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may cause minor or moderate
injur
y.
Indicates a potentially hazardous
situation which, if not avoided,
may result in property damage.
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as mov
ing parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved
steel
-toed shoes.
Workplace Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Be sure to keep sparks, flames and lighted
tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an
approved fire extinguisher within easy
reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free of
debris that could get into machine
components and cause damage.
Be sure any forklift, overhead crane or
other lifting or support
ing device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or
straps that are in good condition and of
ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self
-locking
nuts) are
not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area
is properly ventilated a
nd well lit.

March 2019
Table of Contents
Part No. 1288652GT S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™vii
Introduction Introduction...........................................................................................................ii
Important Information .............................................................................................ii
Find a Manual for this Model..................................................................................ii
Revision History..................................................................................................... iii
Serial Number Legend ..........................................................................................iv
Section 1 Safety Rules..........................................................................................................v
General Safety Rules .............................................................................................v
Section 2 Specifications.......................................................................................................1
Machine Specifications...........................................................................................1
Performance Specifications....................................................................................1
Hydraulic Oil Specifications....................................................................................2
Hydraulic Component Specifications......................................................................5
Ford MSG-425 EFI Engine Specifications .............................................................7
Deutz D2011 L03i Engine Specifications...............................................................8
Deutz TD2011L04i Engine Specifications............................................................10
Deutz D 2.9 L4 Engine Specifications..................................................................12
Deutz TD 2.9 Engine Specifications.....................................................................14
Perkins 404D-22 Engine Specifications...............................................................15
Perkins 404F-E22T Engine Specifications...........................................................16
Machine Torque Specifications............................................................................18
Hydraulic Hose and Fitting Torque Specifications ...............................................19
Torque Procedure ................................................................................................20

March 2019
Table of Contents
viii S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™Part No. 1288652GT
Section 3 Repair Procedures..............................................................................................22
Introduction...........................................................................................................22
Control System...................................................................................................24
1-1 ALC-600 Platform Control Module .................................................................24
1-2 ALC-600 Service Mode ..................................................................................25
1-3 How to Use the Recovery Mode ....................................................................26
1-4 Full Machine Calibration.................................................................................27
1-5 Machine Functions .........................................................................................27
How to Adjust the Machine Maximum Speed Setting.....................................27
How to Adjust the Joystick Ramp Rate Setting...............................................28
How to Adjust the Joystick Threshold Setting.................................................29
1-6 How to Enter ALC600 Software Update Mode...............................................30
1-8 How to Replace the Display Controller (DISCON) Module............................36
1-9 How to Replace the Ground Control Overlay.................................................37
Platform Components........................................................................................39
2-1 Platform Leveling Slave Cylinder ...................................................................39
2-2 Platform Rotator .............................................................................................40
2-3 Platform Overload System .............................................................................43
How to Calibrate the Platform Overload System.............................................43
How to Perform Zero Load Platform Overload Calibration .............................44
How to Replace the Platform Overload Load Cell...........................................45
2-4 Platform..........................................................................................................46

March 2019
Table of Contents
Part No. 1288652GT S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™ix
Jib Boom Components......................................................................................48
3-1 Jib Boom ........................................................................................................48
3-2 Jib Boom Lift Cylinder ....................................................................................49
Boom Components ............................................................................................50
4-1 Cable Track....................................................................................................50
How to Remove the Cable Track, S-60 XC and S-60 TraX............................50
How to Remove the Cable Track, S-65 XC and S-65 TraX............................51
How to Repair the Cable Track.......................................................................53
4-2 Boom..............................................................................................................55
How to Remove the Boom ..............................................................................55
4-3 Boom Lift Cylinder..........................................................................................58
4-4 Boom Extension Cylinder...............................................................................59
4-5 Boom Extend/Retract Cables.........................................................................62
4-6 Platform Leveling Master Cylinder.................................................................65
4-7 Primary Boom Angle Sensor Calibration .......................................................66
4-8 Primary Boom Angle Sensor Replacement ...................................................67
4-9 Boom Length Sensor Calibration...................................................................69

March 2019
Table of Contents
x S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™Part No. 1288652GT
Engines................................................................................................................71
5-1 RPM Adjustment - Ford and Deutz Models....................................................71
5-2 RPM Adjustment - Perkins 404D-22 Models..................................................71
5-3 Flex Plate - Removal......................................................................................71
How to Install a Type "A" Flex Plate................................................................73
How to Install a Type "B" Flex Plate................................................................74
How to install the Pump and Bell Housing Assembly .....................................75
5-4 Ford MSG-425 Engine Fault Codes...............................................................76
5-5 Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404-22 Models ...............77
Hydraulic Pump ..................................................................................................78
6-1 Lift/Steer Pump...............................................................................................78
6-2 Drive Pump.....................................................................................................79
Manifolds.............................................................................................................82
7-1 Function Manifold Components .....................................................................82
7-2 Valve Adjustments - Function Manifold..........................................................86
How to Adjust the Boom Extend Relief Valve.................................................86
7-3 Jib Boom / Platform Rotate Manifold Components........................................87
7-5 Turntable Rotation Manifold Components......................................................88
7-6 How to Set Up the Oscillate Directional Valve..........................................89
7-7 Valve Adjustments - Oscillate Relief Valve ....................................................90
7-8 Traction Manifold Components, 4WD............................................................92
7-9 Valve Adjustments, 4WD Traction Manifold...................................................94
7-10 Generator Manifold Components.................................................................95
7-11 Valve Coils ...................................................................................................96
How to Test a Coil Diode.................................................................................97

March 2019
Table of Contents
Part No. 1288652GT S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™xi
Turntable Rotation Components ......................................................................98
8-1 Turntable Rotation Assembly.........................................................................98
How to Adjust the Turntable Rotation Gear Backlash ....................................99
How to Calibrate the Turntable Tilt Sensor ...................................................100
Axle Components.............................................................................................102
9-1 Oscillating Axle Cylinders.............................................................................102
Track Components...........................................................................................103
10-1 Track Assembly, S-60 TraX and S-65 TraX...............................................103
How to Replace a Track................................................................................103
Section 4 Fault Codes.......................................................................................................107
Introduction.........................................................................................................107
Control System Fault Codes...........................................................................108
How to Retrieve Control System Fault Codes ..............................................108
Control System Fault Codes.........................................................................109
Engine Fault Codes.......................................................................................125
Deutz D 2.9 L4 Engine Fault Codes................................................................126
Perkins 404-22 Engine Fault Codes ...............................................................137
Ford MSG-425 Engine Fault Codes ................................................................139
How to Retrieve Ford MSG-425 Engine Fault Codes...................................139

March 2019
Table of Contents
xii S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™Part No. 1288652GT
Section 5 Schematics........................................................................................................145
Introduction.........................................................................................................145
Important Information .........................................................................................145
Electrical Symbol Legend...................................................................................146
Hydraulic Symbols Legend.................................................................................147
Limit Switches and Angle Sensors.....................................................................148
Limit Switch Location Legend.............................................................................149
Electrical Schematics.......................................................................................151
Electrical Schematic, TCON...............................................................................152
Electrical Schematic, PCON...............................................................................153
Electrical Schematic, Deutz 2.9L Models...........................................................156
Electrical Schematic, Deutz 2011 Models..........................................................157
Electrical Schematic, Perkins 404F-E22T Models .............................................160
Electrical Schematic, Perkins 404D-22 Models..................................................162
Electrical Schematic, Ford MSG425 Models......................................................164
Electrical Schematic, Generators.......................................................................165
Hydraulic Schematics ......................................................................................167
Hydraulic Schematic, from SN S60XCH-45010, S65XCH-45001......................168
Hydraulic Schematic, from SN S65XCM-101.....................................................169

March 2019 Service and Repair Manual
Specifications
Part No. 1288652GT S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™1
Section 2 Speci ficati ons
Machine Specifications
Tires and wheels, S
-60 XC, S-65 XC
Tire size (Rough terrain)
355/55D625
Tire weight, new foam
-filled (minimum)
(Rough terrain)
426 l
bs
193 k
g
Wheel lugs
9 @ 5/8 -
18
Lug nut torque, dry
240 ft-
lbs
325 Nm
Lug nut torque, lubricated
180 ft-
lbs
244 Nm
Overall tire diameter
(Rough terrain, low profile tires)
36.9 i
n
93.7 c
m
Track Components, S
-60 TraX and
S
-65 TraX
Track material
Rubber
Tensioning system
Pressurized
grease
Weight (each)
1,500 l
bs
680 k
g
Fluid capacities
Fuel tank
(Deutz and Perkins Models)
35 g
allons
132.5 liters
(Ford models)
30 g
allons
113.5 liters
LPG tank
33.5 p
ounds
15.2 k
g
Hydraulic tank
40 g
allons
151 liters
Hydraulic system(including tank)
54 g
allons
204 liters
Drive hubs
20 f
l oz
591 c
c
Turntable r
otation drive hub 43 f
l oz
1262 c
c
Drive hub oil type:SAE 9
0 multipurpose
hypoid gear oil API service
classification GL5
For operational specifications, refer to the
Operator's Manual.
Performance Specifications
Boom functio
n speeds, maximum from platform
controls
Jib boom up (S
-65 XC models) 48 to 53 s
econds
Jib boom down (S
-65 XC models) 28 to 33 s
econds
Boom up
65 to 75 s
econds
Boom down
65 to 75 s
econds
Boom extend
58 to 66 s
econds
Boom retract
53 to 62 s
econds
Tur
ntable rotate, 360°
boom stowed
78 to 86 s
econds
Turntable rotate, 360°
boom extended
125 to 165 s
econds
Platform rotate, 160°
5 to 15 s
econds
Braking distance, maximum
High range on paved surface
3 to 6 f
t
0.9 to 1.8
m
Drive speed, maximum stowe
d position
4WD models
40 ft / 9.1 s
ec
12.2 m / 9.1 s
ec
S
-60 TraX and
S
-65 TraX 40 ft / 12 s
ec
12.2 m / 12 s
ec
Drive speed, maximum raised or extended position
S
-60 XC and S-65 XC 40 f
t / 40sec
12.2 m / 40s
ec
S
-60 TraX and S-65 TraX 40 f
t / 60sec
12.2 m
60sec
Gradeability
See Operator's Manual
For operational specifications, refer to the
Operator's Manual.

Service and Repair Manual March 2019
Specifications
2 S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™Part No. 1288652GT
Hydraulic Oil Specifications
Hydraulic Fluid Specifications
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide excellent antiwear,
oxidation prevention, corrosion inhibition, seal
conditi
oning, and foam and aeration suppression
properties.
Cleanliness level,
minimum
ISO 15/13
Water content,
maximum
250 p
pm
Recommended Hydraulic Fluid
Hydraulic oil type
Chevron Rando HD Premium
Viscosity grade
32
Viscosity index
200
Optional Hydraulic Fluids
Mineral based
Shell Tellus S2 V 32
Shell Tellus S2 V 46
Shell Tellus S4 VX 32 Shell
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable
Petro Canada Environ MV
46
Fire resistant
UCON Hydrolube HP-
5046
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult Genie Product
Support before use.
Optional fluids may not have the
same hydraulic lifespan and
may result in component
damage.
Note: Extended machine operation can cause the
hydraulic fluid temperature to increase beyond it's
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.
Do not top off with incompatible
hydraulic fluids. Hydraulic fluids
may be incompatible due to the
differences in base additive
chemistry. When incompatible
fluids are mixed, insoluble
materials may form and deposit
in the hydraulic system,
plugging hydraulic lines, filters,
control valves and may result in
component damage.
Note: Do not operate the machine when the
ambient air temperature is consistently above
120°F / 49°C.
Hydraulic Fluid Temperature
Range
Ambient air temperature
1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
4 Chevron Rando HD premium oil MV

March 2019 Service and Repair Manual
Specifications
Part No. 1288652GT S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™3
Chevron Rando HD Premium Oil
MV Fluid Properties
ISO Grade
32
Viscosity index
200
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
7.5
33.5
Brookfield Viscosity
cP @
-4°F / -20°C
cP @
-22°F / -30°C
1040
3310
Flash point
375°F / 190°C
Pour point
-58°F / -
50°C
Maximum continuous operating
temperature
171°F / 77°C
Note: A hydraulic oil heating system is
recommended when the ambient temperature is
consistently below 0°F / -18°C.
Note: Do not operate the machine when the
ambient temperature is below -20°F / -29°C with
Rando HD Premium MV.
Chevron 5606A Hydraulic Oil
Fluid Properties
ISO Grade
15
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
cSt @
-40°F / -40°C
5
.5
15.0
510
Flash point
180°F / 82°C
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
124°F / 51°C
Note: Use of Chevron 5606A hydraulic fluid, or
equivalent, is required when ambient temperatures
are consistently below 0°F / -17°C unless an oil
heating system is used.
Continued use of Chevron
5606A hydraulic fluid, or
equivalent, when ambient
temperatures are consistently
above 32°F / 0°C may result in
component damage

Service and Repair Manual March 2019
Specifications
4 S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™Part No. 1288652GT
Petro-Canada Environ MV 46
Fluid Properties
ISO Grade
46
Vi
scosity index
154
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
8.0
44.4
Flash point
482°F / 250°C
Pour point
-49°F / -
45°C
Maximum continuous operating
temperature
180°F / 82°C
Shell Tellus S4 VX Fluid
Properties
ISO Grade
32
Viscosity
index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
9
33.8
Brookfield Viscosity
cSt @
-4°F / -20°C
cSt @
-13°F / -25°C
cSt @
-40°F / -40°C
481
702.4
2624
Flash point
>100
Pour point
-76°F / -
60°C
Maximum continuous operating
temper
ature
103°F / 75°C
UCON Hydrolube HP-5046 Fluid
Properties
ISO Grade
46
Viscosity index
192
Kinematic Viscosity
cSt @ 149°F / 65°C
cSt @ 104°F / 40°C
cSt @ 0°F /
-18°C
22
46
1300
Flash point
None
Pour point
-81°F / -
63°C
Maximum continuous operat
ing
temperature
189°F / 87°C

March 2019 Service and Repair Manual
Specifications
Part No. 1288652GT S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™5
Hydraulic Component
Specifications
Drive pump
Type: bi
-directional, variable displacement piston pump
Flow rate @ 250
0 rpm 30.3 g
pm
115 L/min
Drive pressure, maximum
3625 p
si
250 b
ar
Cha
rge pump
Type: gerotor
Displacement
0.85 c
u in
13.9 c
c
Flow rate @ 250
0 rp 9.2 g
pm
34.8 L/min
Charge pressure @ 250
0 rpm 310 p
si
21.4 b
ar
Function pump
Type:
2 section tandem gear pump
Displacement
- Pump 1
(inner)
1.52 c
u in
25 c
c
Flow rate @ 2
500 rpm 16.5 g
pm
62.5 L/min
Auxiliary pump
Type: gear, fixed displacement
Displacement
1.75 g
pm
2.8 L/min
Function manifold
System relief valve pressure
3000 p
si
207 b
ar
Jib boom / platform rotate flow
regulator
0.8 g
pm
3 L/min
Steer flow reg
ulator 3.5 g
pm
13.2 L/min
Oscillate relief valve pressure
(@ 250
0 rpm) 600 p
si
41.4 b
ar
Drive manifold
Hot oil relief valve pressure
280 p
si
19.3 b
ar
Drive motors, 4WD models
Displacement per
revolution,high speed
0.79 c
u in
13 c
c
Displacement per
revolution,low speed
1.83 c
u in
30 c
c

Service and Repair Manual March 2019
Specifications
6 S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™Part No. 1288652GT
Hydraulic filters
High pressure filter
Beta 5
糎
High pressure filter bypass
pressure
100 p
si
6.89 b
ar
Medium pressure filter
Beta 6
糎
Medium pressure filter bypass
pressure
51 p
si
3.5 b
ar
Hydraulic re
turn filter 10 micron with 25 p
si /
1.7 bar bypass
Manifold Component Specifications
Plug torque
SAE No. 2
36 in-lbs / 4 Nm
SAE No. 4
10 ft-
lbs / 13 Nm
SAE No. 6
14 ft-
lbs / 19 Nm
SAE No. 8
38 ft-
lbs / 51 Nm
SAE No. 10
41 ft-
lbs / 55 Nm
SAE No. 12
56 ft-
lbs / 76 Nm

March 2019 Service and Repair Manual
Specifications
Part No. 1288652GT S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™7
Ford MSG-425 EFI Engine
Displacement
153 c
u in
2.5 liters
Number of cylinders
4
Bore & stroke
3.5 x 3.9 i
nches
89 x 100 m
m
Horsepower
60 @ 2500 r
pm
45 kW @ 2500 r
pm
Firing order
1 - 3 - 4 -
2
Low engine idle (computer
controlled)
1000 r
pm
33.3 Hz
Low function idle (computer
controlled)
1600 r
pm
53.3 Hz
High function idle (computer
controlled)
2500 r
pm
83.3 Hz
Compression ratio
9.7:1
Compression pressure (approx.)
Pressure (psi or bar) of
lowest cylinder must be at least
75% of highest cylinder
Lubrication system
Oil pressure (operating
temperature @ 200
0 rpm) 29 to 39 p
si
2.75 to 4.1 b
ar
Oil capacity (including filter)
6.7 q
uarts
6.4 liters
Oil pressure switch
Oil pressure switch p
oint 7.5 p
si
0.51 b
ar
Oil viscosity requirements
Extreme operating temperatures may require the use of
alternative engine oils. For oil requirements, refer to the
Engine Operator Handbook on your machine.
Electronic fuel pump
Fuel pressure, static
60 p
si
4.1 b
ar
Fuel flow rate
0.58 g
pm
2.2 L/min
Fuel requirement
For fuel requirements, refer to the engine Operator's
Manual on your machine.
Ignition system
Spark plug type
Motorcraft AYFS-32Y-
R
Spark plug gap
0.04
9 to 0.053 inches
1.2
5 to 1.35 mm
Engine coolant
Capacity
11.5 q
uarts
10.9 l
iters
Coolant temperature switch
Temperature switch point
230°F
110°C
Starter motor
Normal engine cranking speed
200 to 250 r
pm
Current draw, normal load
140-
200A
Current draw, maximum load
800A
Alternator
Output
95A, 13.8V DC
Battery
Type
12V DC, Group 34/78
Quantity
1
Cold cranking ampere @ 0°F
900A
Reserve capacity @ 25A rate
200 m
inutes

Service and Repair Manual March 2019
Specifications
8 S®-60 XC™• S®-65 XC™S®-60 TraX™S®-65 TraX™Part No. 1288652GT
Deutz D2011 L03i Engine
Displacement
142 c
u in
2.33 liters
Number of cylinders
3
Bore and Stroke
3.7 x 4.4 i
nches
94 x 112 m
m
Horsepower
48 @ 2800 r
pm
36 kW @ 2800 r
pm
Firing order
1 - 2 -
3
Low idle
1500 r
pm
313 Hz
High idle
2500 r
pm
521.7 Hz
Compression ratio
19:01
Compression pressure
362 to 435 p
si
25 to 30 b
ar
Governor
centrifugal mechanical
Valve Clearance, cold
Intake
0.012 i
n
0.3 m
m
Exhaust
0.020 i
n
0.5 m
m
Lubrication system
Oil pressure
40 to 60 p
si
1.4 to 3 b
ar
Oil capacity
(including filter)
9.5 q
uarts
9 l
iters
Oil viscosity require
ments
-
22° F to 86° F/ -30° C to 30° C 5W-
30 (synthetic)
-
4° F to 90° F / -20° C to 32° C 10W-
40
Above 23° F /
-5° C 20W-
50
Unit ships with 15W
-40. Extreme operating
temperatures may require the use of alternative engine
oils. For oil requirements, re
fer to the Engine Operator
Manual for your engine.
Oil temperature switch
Temperature switch point
220°F
104°C
Oil Pressure switch
Oil pressure switch point
22 p
si
1.5 b
ar