Terex Genie GTH1056 Installation and operating manual

Service and Repair Manual
Serial Number Range
GTH™-1056
from GTH10E-16000
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
F
or detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1303145GT
Rev A
May 2021

Service and Repair Manual May 2021
Introduction
ii GTH™-1056 Part No. 1303145GT
Introducti on Introduction
Important Information
Important
Read, understand and obey the safety rules
and operating instructions in the appropriate
Operator's Manual on your machine before
attempting any procedure.
This manual provides troubleshooting and
repair procedures for qualified service
professionals.
Basic mechanical, hydraulic and electrical
skills are required to perform most procedures.
However, several procedures require
specialized skills, tools, lifting equipment and a
suitable workshop. In these instances, we
strongly recommend that maintenance and
repair be performed at an authorized Genie
dealer service center.
Compliance
Machine Design Life
Unrestricted with proper operation, inspection
and scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However,
continuous improvement of our products is a
Genie policy. Therefore, product specifications
are subject to change without notice.
Readers are encouraged to notify Genie of
errors and send in suggestions for
improvement. All communications will be
carefully considered for future printings of this
and all other manuals.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Find a Manual for this Model
Go to http://www.genielift.com
Use the links to locate Service Manuals,
Maintenance Manuals, Service and Repair
Manuals, Parts Manuals and Operator's
Manuals.
Copyright © 2018 by Terex Corporation
1303145GT Rev A, May 2021
Fifth Edition, First Printing
Genie is a registered trademark of Terex South Dakota,
Inc. in the U.S.A. and many other countries.
"GTH" is a trademark of Terex South Dakota, Inc.

May 2021 Service and Repair Manual
Introduction
Part No. 1303145GT GTH™-1056 iii
Revision History
Revision Date Section Procedure / Page / Description
A 5/2021 Initial Release
Reference Examples:
Electronic Version
Click on any content or procedure in the Table of Contents to view
the update.
Section – Repair Procedure, 4-2
Section – Fault Codes, All charts
Section – Schematics, Legends and schematics

Service and Repair Manual May 2021
Introduction
iv GTH™-1056 Part No. 1303145GT
Serial Number Legend
1 Model
2 Facility code
3 Sequence number
4 Serial label (located inside fork frame)
5 Serial number (stamped on chassis)
6 Serial label (located inside chassis)

May 2021 Service and Repair Manual
Safety Rules
Part No. 1303145GT GTH™-1056 v
Section 1 Safety Rul es GeneralSaf ety Rules
Danger
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when
maintenance and repair procedures are
performed.
Do not modify or alter a Telehandler without prior
written permission from the manufacture.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
•manufacturer's instructions and safety rules
•employer's safety rules and worksite
regulations
•applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.

Service and Repair Manual May 2021
Safety Rules
vi GTH™-1056 Part No. 1303145GT
Workplace Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery
gases
and engine fuels. Always have an
approved fire extinguisher within easy
reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free
of
debris that could get into machine
components
and cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or
straps that are in goo
d condition and of
ample capacity.
Be sure t
hat fasteners intended for one
time use (i.e., cotter pins and self
-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fl
uids. Use an approved container.
Please be
environmentally safe.
Be sure that your workshop or work area
is properly ventilated and well lit.

May 2021
Table of Contents
Part No. 1303145GT GTH™-1056 vii
Introduction Introduction...........................................................................................................ii
Important Information ............................................................................................. ii
Find a Manual for this Model .................................................................................. ii
Serial Number Legend .......................................................................................... iv
Section 1 Safety Rules..........................................................................................................v
General Safety Rules ............................................................................................. v
Section 2 Specifications .......................................................................................................1
Machine Specifications...........................................................................................1
Performance Specifications....................................................................................2
Hydraulic Oil Specifications....................................................................................2
Hydraulic Component Specifications .....................................................................6
Manifold Component Specifications.......................................................................7
Air Conditioner Refrigerant Specifications .............................................................7
DEF Storage Specifications ...................................................................................7
Deutz TCD3.6 120HP T4F Engine Specifications..................................................8
Deutz TCD3.6 L4 T4F Engine Specifications.........................................................9
Deutz TCD3.6 ROW Engine Specifications .........................................................10
ZF 4 WG-98 TSC Transmission Specifications....................................................11
ECOMEC CVT 150 Transmission Specifications.................................................11
Dana VDT12000 Transmission Specifications.....................................................12
Dana Planetary Drive Axle Specifications (223_212HY) .....................................12
Hydraulic Hose and Fitting Torque Specifications ...............................................13
Torque Procedure ................................................................................................14

May 2021
Table of Contents
viii GTH™-1056 Part No. 1303145GT
Section 3 Repair Procedures ............................................................................................. 15
Introduction .......................................................................................................... 15
Boom Components............................................................................................ 17
1-1 Boom Proximity Switch .................................................................................. 17
How to Test a Proximity Switch ...................................................................... 17
How to Adjust the Boom Angle Proximity Switch ........................................... 18
How to Adjust the Boom Extend Proximity Switch ......................................... 18
1-2 Boom.............................................................................................................. 19
How to Replace the Boom Wear Pads ........................................................... 19
How to Remove the Lifting Fork Frame.......................................................... 19
How to Remove and Install the Cable Track Assembly.................................. 20
How to Replace the Retract Chains................................................................ 25
How to Replace the Extend Chain.................................................................. 28
How to Remove the Boom.............................................................................. 30
How to Disassemble the Boom....................................................................... 32
1-3 Boom Lift Cylinder ......................................................................................... 35
1-4 Boom Extension Cylinder .............................................................................. 36
1-5 Fork Level Cylinder........................................................................................ 37
1-6 Hydraulic Hoses............................................................................................. 38
How to Replace the Fork Level and/or Auxiliary Cylinder Hoses ................... 38
Operator's Compartment................................................................................... 40
2-1 Operator's Compartment ............................................................................... 40
2-2 Machine Controls........................................................................................... 41
How to Remove the Steering Column ............................................................ 41
How to Remove the Steering Wheel .............................................................. 42
How to Remove the Steer Orbitral.................................................................. 42
How to Remove the Joystick - Models with Electronic Joystick ..................... 43
How to Remove the Brake Pedal Assembly................................................... 43
How to Remove the Gauge Cluster Assembly ............................................... 44

May 2021
Table of Contents
Part No. 1303145GT GTH™-1056 ix
Fuel and Hydraulic Tanks..................................................................................45
3-1 Fuel and HydraulicTanks ...............................................................................45
Engines................................................................................................................47
4-1 Engines ..........................................................................................................47
How to Repair the Deutz TCD3.6 Engine .......................................................47
4-2 Engine Fault Codes........................................................................................47
Transmission ......................................................................................................48
5-1 Transmission..................................................................................................48
How to Repair the Transmission.....................................................................48
Hydraulic Pump ..................................................................................................49
6-1 Hydraulic Pump..............................................................................................49
How to Test the Function Pump......................................................................49
How to Remove the Function Pump ...............................................................50
How to Install the Function Pump ...................................................................51
How to Prime the Function Pump ...................................................................51
How to Adjust the Function Pump Standby Pressure.....................................52
How to Adjust the Function Pump Pressure Compensator ............................53
Manifolds.............................................................................................................55
7-1 PVG Manifold .................................................................................................55
7-2 Secondary Function Manifold Components...................................................56
7-3 Brake Manifold Components..........................................................................58
7-4 Valve Adjustments - Secondary Function Manifold .......................................59
How to Set the Parking Brake System Pressure ............................................59
How to Set the Rear Lock-up System Pressure .............................................60
7-5 Valve Coils .....................................................................................................61
Axle ......................................................................................................................63
8-1 Axles...............................................................................................................63
How to Repair the Axle ...................................................................................63
Outriggers ...........................................................................................................64
9-1 Outriggers.......................................................................................................64
How to Remove an Outrigger..........................................................................64
How to Remove an Outrigger Cylinder ...........................................................65

May 2021
Table of Contents
x GTH™-1056 Part No. 1303145GT
Section 4 Fault Codes......................................................................................................... 67
Introduction .......................................................................................................... 67
Diagnostic Display............................................................................................. 68
Diagnostic Display ............................................................................................... 68
Deutz TCD3.6 Engine Fault Codes ................................................................... 69
ECGenius 150 Transmission Fault Codes....................................................... 93
Section 5 Schematics ......................................................................................................... 94
Introduction .......................................................................................................... 94
Proximity Switch Legend...................................................................................... 95
Fuse Panel Layout (120HP & ROW Engine) ....................................................... 96
Fuse Panel Layout (74HP Engine with CVT Transmission) ................................ 97
Deutz TCD3.6 T4F Module .................................................................................. 98
Electrical Component & Wire Color Abbreviation Legend ................................... 99
Electrical Symbol Legend .................................................................................. 102
Hydraulic Symbols Legend ................................................................................ 103
Electrical Schematics ...................................................................................... 105
Electrical Schematic - Deutz T4F 74HP CVT .................................................... 106
Electrical Schematic - Deutz T4F HP CVT Transmission.................................. 107
Electrical Schematic - Deutz T4F 74HP Engine Harness.................................. 110
Electrical Schematic - Options Deutz T4F 74HP ............................................... 111
Electrical Schematic - Deutz T4F 74HP DANA ................................................. 114
Electrical Schematic - Deutz T4F 74HP DANA Engine Harness....................... 115
Electrical Schematic - Options Deutz T4F 74HP DANA.................................... 118
Electrical Schematic - Deutz T3/T4F 120HP ZF................................................ 119
Base Engine ECM Schematic - Deutz T4F 120HP ZF ...................................... 122
Engine ECM Schematic - Deutz T3 120HP ZF.................................................. 123
EAT ECM Schematic - Deutz T4F 120HP ZF.................................................... 126
EAT ECM VEC Schematic - Deutz T4F 120HP ZF ........................................... 127
Schematic - Options Deutz T3/T4F 120HP ZF .................................................. 130
Hydraulic Schematics...................................................................................... 131
Hydraulic Schematic .......................................................................................... 132

May 2021 Service and Repair Manual
Specifications
Part No. 1303145GT GTH™-1056 1
Section 2 Specificati ons
Machine Specif ications
Machine Specifications
Tires and wheels
Tire size
14.00 x
28
Tire ply rating
12
Weight, rough terrain tire
(air filled) Standard
312.5 l
bs
141,7 k
g
Weight, rough terrain tire
(air filled)
Firestone
301.25 l
bs
136,6 k
g
Weight, rough terrain tire
(foam filled)
1031 l
bs
467,7 k
g
Weight, SolidBoss
1012 l
bs
459 k
g
Tire pressure
72 p
si
5,0 b
ar
Lug nut torque, dry
465 ft-
lbs
630 Nm
Lug pattern
10 x
13.189
Wheel diameter
28 i
n
71,1 c
m
Wheel width
10 i
n
25,4 c
m
Fluid capacities
Fuel tank
30 g
allons
113,6 l
iters
Hydraulic tank
27 g
allons
102,2 l
iters
Hydraulic system
(including tank)
52 g
allons
196,8 l
iters
DEF tank
2.6 g
allons
9,8 l
iters

Service and Repair Manual May 2021
Specifications
2 GTH™-1056 Part No. 1303145GT
Performance Spec ifications
Performance Specifications
Dri
ve speed, maximum
Standard engine
- 120 hp
17 m
ph
27,4 k
m/h
Draw bar pull
25,000 l
bs
11340 k
g
Drive speed, maximum
Ecomec option
- 74 hp
19 m
ph
30,5 k
m/h
Draw bar pull
23,000 l
bs
10433 k
g
Drive speed,
maximum
CVT option - 74 hp
15 m
ph
24,1 k
m/h
Dra
w bar pull 23,000 l
bs
10433 k
g
Lift capacity, maximum
10,000 l
bs
4536 k
g
Boom function speeds, maximum
Boom up
15 to 19 s
econds
Boom down
12 to 16 s
econds
Boom extend
23 to 25 s
econds
Boom
retract 30 to 32 s
econds
Fork rotate
3 to 6 s
econds
Fork ti
lt up 8.5 to 10 s
econds
Fork tilt down
8 to 10 s
econds
Chassis sway speed
Sway left, 16 s
econds
Sway right, 12.8 s
econds
Hydraulic Oil Specificati ons
Hydraulic Oil Specifications
Hydraulic Fluid Specifications
Genie specifications require hydraulic
oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide excellent antiwear,
oxidation prevention, corrosion inhibitio
n, seal
conditioning, and foam and aeration suppression
properties.
Cleanliness level,
minimum
ISO 15/13
Water content,
maximum
250 p
pm
Recommended Hydraulic Fluid
Hydraulic oil type
Chevron Rando HD Premium
Viscosity grade
32
Viscosity index
200
Op
tional Hydraulic Fluids
Mineral based
Shell Tellus S2 V 32
Shell Tellus S2 V 46
Shell Tellus S4 VX 32
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable
Petro Canada Environ MV
46
Fire resistant
UCON Hydrolube HP-
5046
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult Genie
Product Support before use.
Op
tional fluids may not have
the same hydraulic lifespan and
may result in component
damage.
Note: Extended machine operation can cause the
hydraulic fluid temperature to increase beyond its
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.

May 2021 Service and Repair Manual
Specifications
Part No. 1303145GT GTH™-1056 3
Do not top off with incompatible
hydrau
lic
fluids. Hydraulic fluids
may be incompatible due to the
differences in base additive
chemistry. When incompatible
fluids are
mixed, insoluble
materials may form and deposit
in the hydraulic system,
plugging hydraulic lines, filters,
control valves and
may
result in
component damage.
Note: Do not operate the machine when the
ambient air temperature is consistently above
120°F / 49°C.
Hydraulic Fluid Temperature
Range
Ambient air temperature
1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
4 Chevron Rando HD premium oil MV
Chevron Rando HD Premium Oil
MV Fluid Properties
ISO Grade
32
Viscosity index
200
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
7.5
33.5
Brookfield Viscosity
cP @
-4°F / -20°C
cP @
-22°F / -30°C
1040
3310
Flash point
375°F / 190°C
Pour point
-58°F / -
50°C
Maximum continuous operating
temperature
171°F / 77°C
Note: A hydraulic oil heating system is
recommended when the ambient temperature is
consistently below 0°F / -18°C.
Note: Do not operate the machine when the
ambient temperature is below -20°F / -29°C with
Rando HD Premium MV.

Service and Repair Manual May 2021
Specifications
4 GTH™-1056 Part No. 1303145GT
Chevron 5606A Hydraulic Oil
Fluid Properties
ISO Grade
15
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
cSt @
-40°F / -40°C
5.5
15.0
510
Flash point
180°F / 82°C
Pour point
-81°F / -
63°C
Maximum continuous
operating
temperature
124°F / 51°C
Note: Use of Chevron 5606A hydraulic fluid, or
equivalent, is required when ambient temperatures
are consistently below 0°F / -17°C unless an oil
heating system is used.
Continued use of Chevron
5606A
hydraulic fluid, or
equivalent, when ambient
temperatures are consistently
above 32°F / 0°C may result in
component damage
Petro-Canada Environ MV 46
Fluid Properties
ISO Gra
de
46
Viscosity index
154
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @
104°F / 40°C
8.0
44.4
Flash point
482°F / 250°C
Pour point
-49°F / -
45°C
Maximum continuous operating
temperature
180°F / 82°C
Shell Tellus S4 VX Fluid
Properties
ISO Grade
32
Vi
scosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @
104°F / 40°C
9
33.8
Brookfield Viscosity
cSt @
-4°F / -20°C
cSt @
-13°F / -25°C
cSt @
-40°F / -40°C
481
702.4
2624
Flash point
>100
Pour point
-76°F / -
60°C
Maximum continuous operat
ing
temperature
103°F / 75°C

May 2021 Service and Repair Manual
Specifications
Part No. 1303145GT GTH™-1056 5
UCON Hydrolube HP-5046 Fluid
Properties
ISO Grade
46
Viscosity index
192
Kinematic Viscosity
cSt @ 149°F / 65°C
cSt @ 104°F / 40°C
cSt @ 0°F /
-18°C
22
46
1300
Flash point
None
Pour point
-81°F / -
63°C
Maximum continu
ous operating
temperature
189°F / 87°C

Service and Repair ManualMay 2021
Specifications
6 GTH™-1056 Part No. 1303145GT
Hydraulic Component Spec ifications
Hydraulic Component
Specifications
Function pump (ZF Transmission)
Type: variable displacement piston pump
Displacement
0 to 3.96 c
u in
0 to 65 c
c
Flow rate @ 250
0 rpm 42.9 gp
m
16
2.4 L/min
Pump pressure, maximum
3771 p
si
260 b
ar
Pressure compensator
3190 p
si
220 b
ar
Standby pressure
464 p
si
32 b
ar
Function pump (CVT Transmission)
Type: variable displacement piston pump
Displacement
0 to 3 c
u in
0 to 49.2 c
c
Flow rate @
2500 rpm 40 g
pm
151.4 L/min
Pump
pressure, maximum 4060 p
si
280 b
ar
Pressure compensator
3000 to 3100 p
si
206.8 to 213.7 b
ar
Standby pressure
150 p
si
10.3 b
ar
Primary Function Manifold
System relief valve pressure, maximum
(measured at test port T
P)
3626 p
si
350 bar
Boom
extend relief valve pressure,
maximum
2611 p
si
180 bar
Fork tilt relief valve pressure, maximum
3481 p
si
240 bar
Secondary Function Manifold
Steer relief valve pressure, maximum
(measured at test port TS)
2500 p
si
172 bar
Par
king brake relief valve pressure,
maximum
(measured at test port TPB)
400 p
si
27.5 bar
Rear lock
-up relief valve pressure,
maximum
(measured at test port TR)
50 p
si
3.4 bar
Outrigger Manifold
Flow regulator, Outrigger circuit
6 gpm
22.7 L/min

May 2021 Service and Repair Manual
Specifications
Part No. 1303145GT GTH™-1056 7
Manifold Component Spec ifications
Manifold Component
Specifications
Plug torque
SAE No. 2
50 in-
lbs / 6 Nm
SAE No. 4
13 ft-
lbs / 18 Nm
SAE No. 5
15 f
t lbs / 20 Nm
SAE No. 6
18 ft-
lbs / 24 Nm
SAE No. 8
50 ft-
lbs / 68 Nm
SAE No. 10
55 ft-
lbs / 75 Nm
SAE No.
12 75 ft-
lbs / 102 Nm
Air Conditioner Refrigerant Specificat ions
Air Conditioner Refrigerant
Specifications
System Full Charge
R134a
1 lb 14 o
z
DEF Storage Speci fications
DEF Storage Specifications
Diesel Exhaust Fluid decomposes when exposed
to elevated temperatures for an extended period of
time. Therefore precautions must be taken to
avoid prolonged exposure to elevated
temperatures.
Temperature
Estimated Useful Life
32°F / 0°C
Indefinite
50°F / 10°C
75 y
ears
68°F / 20°C
11 y
ears
86°F / 30°C
23 mo
nths
95°F / 35°C
10 m
onths
104°F / 40°C
4 m
onths
122°F / 50°C
1 m
onth
140°F / 60°C
1 w
eek

Service and Repair Manual May 2021
Specifications
8 GTH™-1056 Part No. 1303145GT
Deutz TCD3.6 120HP T4F Engi ne Specificat ions
Deutz TCD3.6 120HP T4F Engine
Displacement
221 c
u in
3.62 l
iters
Number of cylinders
4
Bore and Stroke
3.86 x 4.72 i
nches
98 x 120 m
m
Horsepower
121 @ 2300 r
pm
90 kw @ 2300 r
pm
Peak Torque
354 lb-ft @ 1600 r
pm
480 Nm @ 1600 r
pm
Firing order
1 - 3 - 4 -
2
Induction System
turbocharged
charge air cooled
Aftertreatment
DOC + SCR
Combustion
direct injection
252 cfm / 0.18 c
mm
Exhaust
703 cfm @ 2300 r
pm
894°F / 470°C @ 2300 r
pm
Low idle
Frequency
1000 r
pm
200 Hz
High idle
Frequency
2300 r
pm
500 Hz
Compression ratio
17.2:1
Compression pressure (psi or
bar) of the lowest
cylinder must be at least 75% of th
e highest cylinder
Governor
electronic
Lubrication system
Minimum oil pressure
(warm, at low idle)
23.5 p
si
1.6 b
ar
Oil capacity (including
filter)
Low Emission Oil
9.5 q
uarts
9 l
iters
Oil viscosity requirements
Unit ships with Low Emission (LE) oi
l.
Ext
reme operating temperatures may require the use of
alternative engine oils. For oil requirements, refer to the
Engine Operator Manual for your engine.
Fuel injection system
Injection pump pressure, maximum
23200 p
si
1600 b
ar
Max fuel consumption 6.5 gph / 24.6 l
ph
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Engine coolant
Capacity
4.5 g
allons
17 l
iters
Type
Extended Life
Starter motor
Normal load
300-
400A
Relay max
60A
Relay continuou
s
12A
Cranking speed
>100 r
pm
Glow Plugs
Initial load (0
-6 sec) 80 a
mps
Continuous load (>
6 sec) <40 a
mps
Battery Specifications
Type
12V DC
Group
C31
Quantity
1
Battery capacity, maximum
1000A
Reserve capacity @ 25A rate
200 Minutes
Alternator
output
120A @ 12V DC

May 2021 Service and Repair Manual
Specifications
Part No. 1303145GT GTH™-1056 9
Deutz TCD3.6 L4 T4F Engine Spec ifications
Deutz TCD3.6 74HP T4F Engine
Displacement
221 c
u in
3.62 l
iters
Number of cylinders
4
Bore and Stroke
3.86 x 4.72 i
nches
98 x 120 m
m
Horsepower
74 @ 2300 r
pm
55 kw @ 2300 r
pm
Peak Torque
288 lb-ft @ 1300 r
pm
390 Nm @ 1300 r
pm
Firing order
1 - 3 - 4 -
2
Induction System
turbocharged
charge air cooled
Aftertreatment
DOC + SCR
Combustion
direct injection
252 cfm / 0.18 c
mm
Exhaust
703 cfm @ 2300 r
pm
894°F / 470°C @ 2300 r
pm
Low idle
F
requency 1000 r
pm
200 Hz
High idle
Frequency
2300 r
pm
500 Hz
Compression ratio
17.2:1
Compression pressure (psi or
bar) of the lowest
cylinder must be at least 75% of the highest cylinder
Governor
electronic
Lubrication system
Minimum oil pressure
(
warm, at low idle)
23.5 p
si
1.6 b
ar
Oil capacity (including
filter)
Low Emission Oil
9.5 q
uarts
9 l
iters
Oil viscosity requirements
Unit ships with Low Emission (LE) oil.
Extreme operating temperatures may require the use of
alternative engine oils. Fo
r oil requirements, refer to the
Engine Operator Manual for your engine.
Fuel injection system
Injection pump pressure, maximum
23200 p
si
1600 b
ar
Max fuel consumption 6.5 gph / 24.6 l
ph
Fuel requirement
For fuel requirements, refer to the engine
Operator
Manual for your engine.
Engine coolant
Capacity
4.5 g
allons
17 l
iters
Type
Extended Life
Starter motor
Normal load
300-
400A
Relay max
60A
Relay continuous
12A
Cranking speed
>100 r
pm
Glow Plugs
Initial load (0
-6 sec) 80 a
mps
Continuo
us load (>6 sec) <40 a
mps
Battery Specifications
Type
12V DC
Group
C31
Quantity
1
Battery capacity, maximum
1000A
Reserve capacity @ 25A rate
200 Minutes
Alternator output
95A @ 12V DC

Service and Repair Manual May 2021
Specifications
10 GTH™-1056 Part No. 1303145GT
Deutz TCD3.6 ROW Engi ne Specifications
Deutz TCD3.6 ROW Engine
Dis
placement 221 c
u in
3.62 l
iters
Number of cylinders
4
Bore and
Stroke 3.86 x 4.72 i
nches
98 x 120 m
m
Horsepower
100 @ 2300 r
pm
74.6 kw @ 2300 r
pm
Peak Torque
302 lb-ft @ 1600 r
pm
409 Nm @ 1600 r
pm
Firing order
1 - 3 - 4 -
2
Induction System
turbochar
ged
charge air cooled
Aftertreatment
DOC + SCR
Combustion
direct injection
252 cfm / 0.18 c
mm
Exhaust
703 cfm @ 2300 r
pm
894°F / 470°C @ 2300 r
pm
Low idle
Frequency
1000 r
pm
200 Hz
High idle
Frequency
2400 r
pm
500 Hz
Compression ratio
17.2:1
C
ompression pressure (psi or bar) of the lowest
cylinder must be at least 75% of the highest cylinder
Governor
electronic
Lubrication system
Minimum oil pressure
(warm, at low idle)
23.5 p
si
1.6 b
ar
Oil capacity (including
filter)
Low Emission Oil
9.5 q
uarts
9 l
iters
Oil viscosity requirements
Unit ships with 15W
-40 API CJ4 low ash oil.
Extreme operating temperatures may require the use of
alternative engine oils. For oil requirements, refer to the
Engine Operator Manual for your engine.
Fuel injection system
Injection pump pressure, maximum
23200 p
si
1600 b
ar
Max fuel consumption 6.5 gph / 24.6 l
ph
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Engine coolant
Capacity
4.5 g
allons
17 l
iters
T
ype Ex
tended Life
Starter motor
Normal load
300-
400A
Relay max
60A
Relay continuous
12A
Cranking speed
>100 r
pm
Glow Plugs
Initial load (0
-6 sec) 80 a
mps
Continuous load (>
6 sec) <40 a
mps
Battery Specifications
Type
12V DC
Group
C31
Quantity
1
Batt
ery capacity, maximum
1000A
Reserve capacity @ 25A rate
200 Minutes
Alternator output
95A @ 12V DC