Tesla TI2000-308 User manual

Tesla™TI2000-308
3 kW Inverter System
Pure Sine Wave Inverter
User Manual
Built Smart...Proven Tough
Power Anytime, Anywhere
Tesla™ Industries, Inc.
101 Centerpoint Blvd.
New Castle, DE 19720
[phone] Phone
[phone] Fax
www.teslaind.com

NOTE: All users must read this entire manual prior
to operating the TI2000-308 3 kW Inverter System.
The TI2000-308 3 kW Inverter System is a maintenance-free and sealed unit. No repairs are authorized.
Warranty will be voided if unit is tampered with in any way, or if unauthorized repairs are made. For technical
support please contact:
TESLA™ INDUSTRIES INCORPORATED
101 CENTERPOINT BLVD.
CENTERPOINT INDUSTRIAL PARK
NEW CASTLE, DELAWARE 19720
PHONE: [phone]
FAX: [phone]
WEBSITE: www.teslaind.com
EMAIL: [e-mail]
Improper use or failure to follow instructions in this user manual can result in unit damage and/or injury or
death by electrical shock.
Any attempts to open or examine the inside of the TI2000-308 3 kW Inverter System via a tool or device
(borescope, probe, etc.) can result in unit failure and/or injury by electrical shock. This Inverter System is
maintenance free and should not be opened or disassembled for any reason.
Always protect the unit from short circuit.
Shipping Hazards: The TI2000-308 3 kW Inverter System does not pose a shipping hazard.
No part of this manual may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying, recording, or any information storage and retrieval system, without prior
written permission from Tesla™ Industries, Inc.
Copyright © 2015 by Tesla™ Industries, Incorporated. All rights reserved.
11-13-15
Shock Hazard Potential
CAUTION

TI2000-308 3kW Inverter System
Table of Contents
Section 1 – Safety Review 1
1.1 – Safety Notices 1
1.2 – Symbols 2
1.3 – Hazards 2
1.4 – Important Safety Precautions 2
1.5 – Extreme Environments 2
Section 2 – Product Overview 3
2.1 – Introduction 3
2.2 – Indication of Terms: Shall, Should, May 3
2.3 - Front Panel Overview 4
2.4 – General Specications 5
2.5 – Physical Dimensions 6-7
2.6 – Airow Ports 7
2.7 – Operating Positions 7
2.8 – Active Output Circuit Breaker 8
2.9 – AC Output Cord 8
2.10 – AC Output Power Status LED Indicator 9
2.11 – 24 Vdc Input Connector 9
2.12 – DC Input Circuit Breaker 10
2.13 – DC Input Voltage LED Indicator 10
2.14 – DC NATO Cable Assembly 11
2.15 – Alarm LED Indicators 11
2.16 – Inverter Power Switch 11
Section 3 – Pre-Operation 12
3.1 – General 12
3.2 – Operating Limits and Restrictions 12
3.3 – Performance 12
3.4 – Temperature Specications 13
3.5 – Environmental 13

TI2000-308 3kW Inverter System
3.6 – Pre-Operation 14
3.7 – 20-30 Vdc Input Power 11-15
3.8 – Alarm LED Indications 16-17
Section 4 – Post-Operation 19
4.1 – General 19
4.2 – After Use 19
Section 5 – Unit Care and Maintenance 19
5.1 – Unit Care 19
5.2 – Unit Servicing 20
5.3 – Transporting Unit 20
5.4 – Packaging and Shipping 20
Section 6 – Troubleshooting and FAQ 21
6.1 - Frequently Asked Questions 21
6.2 - Basic Unit Troubleshooting 22
Section 8 – Optional Accessories 23
8.1 – Replacement Contacts and Tools 23
8.2 – Transportation Case 23
Repair Request Form 24

TI2000-308 3kW Inverter System
Abbreviations and Symbols
Abbreviations that may be used within the text, headings and titles of this manual.
LIST OF ABBREVIATIONS
Abbreviation Defi nition
ac Alternating Current
AFT Air ow Technology
AWG American Wire Gauge
amp or A Ampere
cont Continuous
°C Degree Celsius
°F Degree Fahrenheit
dc Direct Current
EFF Ef ciency
ft Feet
FWD Forward
GPU Ground Power Unit
Hr Hour
Hz Hertz
kg Kilograms
kHz Kilohertz
kW Kilowatts
LED Light Emitting Diode
max Maximum
MΩ megaohm
min Minimum
MPU Micro Power Unit
NEMA National Electrical Manufacturers Association
Ω ohm
PF power factor
PFC power factor correction
rms root-mean-square
THD Total Harmonic Distortion
TMDE Test, Measurement, & Diagnostic Equipment
UAV Unmanned aerial vehicle
Vac Volts, Alternating Current
Vdc Volts, Direct Current
W watts

TI2000-308 3kW Inverter System 1
Figure 1.2.1 – Different types of hazard and caution symbols
1.1 - Safety Notices
Safety notices appear throughout this manual to alert the user to important information regarding proper
installation, operation, maintenance and storage of the unit. These notices, as illustrated below, contain a
key word that indicates the level of hazard and a triangular icon that indicates the speci c type of hazard.
WARNING Indicates a condition, operating procedure or practice, which if not
adhered to could result in serious injury or death.
CAUTION Indicates a condition or operating procedure, which if not strictly
adhered to could result in damage or destruction of equipment.
NOTE Indicates a condition, operating procedure or practice, which is
essential to highlight.
1.2 - Symbols
The following symbols will appear within the warning triangles to alert the user to the speci c type of danger
or hazard.
General Warning Electrical Hazard Explosion Hazard Fire Hazard
Battery Warning Guard from Moisture
!
Section 1 – Safety Review
!
!
!
Figure 1.2.1 – Different types of hazard and caution symbols
1.1 - Safety Notices
Safety notices appear throughout this manual to alert the user to important information regarding proper
installation, operation, maintenance and storage of the unit. These notices, as illustrated below, contain a
key word that indicates the level of hazard and a triangular icon that indicates the speci c type of hazard.
WARNING Indicates a condition, operating procedure or practice, which if not
adhered to could result in serious injury or death.
CAUTION Indicates a condition or operating procedure, which if not strictly
adhered to could result in damage or destruction of equipment.
NOTE Indicates a condition, operating procedure or practice, which is
essential to highlight.
1.2 - Symbols
The following symbols will appear within the warning triangles to alert the user to the speci c type of danger
or hazard.
General Warning Electrical Hazard Explosion Hazard Fire Hazard
Battery Warning Guard from Moisture
!
Section 1 – Safety Review
!
!
!

TI2000-308 3kW Inverter System
2
1.3 – Hazards
WARNING Shock Hazard Potential
Severe injury or death from electrical shock will occur if either the user or the TI2000-308 3 kW Inverter
System is wet while operating the unit. Be sure to disconnect power from the AC Output Cable if the
TI2000-308 3 kW Inverter System has come into contact with water. If the AC Output Circuit Breaker
has tripped due to water inltration, DO NOT try to reset circuit breaker until Inverter System has dried
completely.
WARNING Shock Hazard Potential
Severe injury or death from electrical shock can occur when damp electrical plugs are connected to the
TI2000-308 3 kW Inverter System. Make sure the electrical outlet is switched off before making any
connections. Failure to use proper grounding can cause potential shock hazard!
CAUTION Unit Damage Potential
The unit will be damaged if unapproved dc power is applied. This Unit operates from 20-30 Vdc @ 250
Amps Max.
CAUTION Unit Damage Potential
Turn off dc input power before connecting or disconnecting dc input power. Failure to turn off dc power
could cause voltage spikes that can permanently damage the Unit.
1.4 – Important Safety Precautions
WARNING Fire/Explosion Hazard Potential
Severe injury or death from re or explosion can occur if electrical sparks are produced near fuel vapors.
DO NOT CONNECT ac output power from Inverter System while operating or handling any type of fuel.
1.5 – Extreme Environments
CAUTION Unit Damage Potential
The TI2000-308 3 kW Inverter System is equipped with a temperature sensor that automatically disables
Inverter functions when the internal temperature reaches above 150°F (65°C). This protects the unit
from overheating and damage. If the unit shuts down, move the unit into a cooler climate such as shade
or air conditioning when possible.
1
Safety Review

TI2000-308 3kW Inverter System 3
Section 2 – Product Overview
2.1 – Introduction
Thank you and congratulations on the purchase of your new TI2000-308 3 kW Inverter System.
This System is one of Tesla™ Industries latest advancements in power technology development. The TI2000-
308 is a Pure Sine Wave Inverter System. The TI2000-308 3 kW Inverter System was designed to provide
120/240 Vac @ 12.5 amps of pure regulated AC power.
This manual contains the complete operating instructions and procedures for the TI2000-308 3 kW Inverter
System that the end user will need to safely and efciently operate this system.
Figure 2.1.1 – TI2000-308 3 kW Inverter
System (pictured with optional case)
2.2 – Indication of Terms: Shall, Should and May
Within this technical manual the word “shall” is used to indicate a mandatory requirement for proper operation
and warranty purposes. The word “should” is used to indicate a non-mandatory but preferred method of
accomplishment. The word “may” is used to indicate an acceptable method of accomplishment.

TI2000-308 3kW Inverter System
4
2Product Overview
2.3 – Front Panel Overview
15’ Hardwired DC NATO Cable Assembly1. –
Provides an Input of 20-30 Vdc @ 250 Amps
Max.
Inverter Power Switch2. – Acts as on “On/
Off” Switch for the TI2000-308 3 kW Inverter
System.
25’ Hardwired AC Line Cord3. – Provides an
Output of 240 Vac 60 Hz. @ 12.5 Amps / 120
Vac 60 Hz. @ 25 Amps
AC Output Circuit Breaker4. - Acts as on “On/
Off” Switch for the AC Output.
Alarm LED Indicators5. - Alerts the user of over-
voltages, under-voltages, over-temperatures,
and overloads.
Output Power Status Indicator6. – Displays the
ac current load.
Input Voltage Indicator7. – Displays Input
Voltage from a range of 20-30 Vdc.
24 Vdc Input Receptacle8. – Provides an Input
of 20-30 Vdc @ 250 Amps Max.
DC Input Circuit Breaker9. - Acts as on “On/
Off” Switch for the dc Input.
1
9
2
7
86
5
4
3

TI2000-308 3kW Inverter System 5
2
Product Overview
Electrical
AC Output Power:
Provides Single Phase 120/240 Vac (+/- 5%) , 60 Hz•
12.5 Amps @ 240 Vac 60 Hz•
25 Amps @ 120 Vac 60 Hz•
DC Input Power:
250 Amps Max•
20-30 Vdc•
3 kW AC Inverter:
120 Vac 60Hz Pure Sine Wave (+/- .05%)•
25 amps surge•
12.5 amps continuous power•
<2% THD•
Minimum Unit Efciency: 85%•
Size of TI2000-308:
36.33” long x 11.57” wide x 18.40” high•
922.7 mm x 293.9 mm x 467.4 mm•
Size of optional TI7000-223 Transportation Case:
48.52” long x 23.99” wide x 15.71” high•
1232.3 mm x 609.4 mm x 399.0 mm•
Weight:
106.5 lbs (48.3 kg)•
169.5 lbs (76.8 kg) with optional case•
Operating Temperature:
-20° C to +65° C•
-4° F to +150° F•
Storage Temperature:
-40° C to +65° C•
-40° F to +150° F•
2.4 – General Specications

TI2000-308 3kW Inverter System
6
2Product Overview
2.5 – Physical Dimensions
18.40 [467.4] 14.03 [356.2]
Figure 2.5.1 – TI2000-308 3 kW Inverter System physical dimensions
11.57 [293.9]
7. 83 [198.8]
30.82 [782.9]
36.33 [922.7]

TI2000-308 3kW Inverter System 7
2
Product Overview
2.6 – Airow Ports
CAUTION Damage may occur if the TI2000-308 3 kW Inverter System’s air intake
or outlet ports are obstructed. Ensure that ports are clear at all times.
When the TI2000-308 3 kW Inverter System is plugged into 20-30 Vdc input power, the internal cooling
system will efciently regulate unit temperature regardless of load. At room temperature (+77°F) the exhaust
air will not exceed the ambient temperature by more than 5°F. In more extreme temperatures (greater than
90°F) the exhaust air will not exceed the ambient temperature by more than 10°F (See Figure 2.6.1).
Figure 2.6.1 – Air intake, exhaust ports and internal air circulation
2.7– Operating Positions
The TI2000-308 3 kW Inverter System is operated in horizontal position as shown. Make sure that the airow
is not obstructed from air intake and outlet.
48.52 [1232.3]
23.99 [609.4]
15.71 [399.0]
Figure 2.5.2 – TI7000-223 Transportation Case Dimensions

TI2000-308 3kW Inverter System
8
2Product Overview
2.8 – AC Output Circuit Breaker
This System is equipped with a 12.5 Amp AC Output Circuit Breaker (Shown in Figure 2.8.1) that acts as an
“On/Off” switch for the AC Output. When the AC Output Circuit Breaker is active the LED will illuminate.
Figure 2.8.1 - AC Output Circuit Breaker (outlined in blue)
2.9 – AC Output Cord
The AC Output Cord (See Figure 2.9.1) is 25’ in length. It has a Hardwired Plug (2713 / Tesla™ part #
TI250000-044). Contact Tesla™ Industries for additional plug congurations.
Figure 2.9.1 Hardwired AC Output Cord with Plug
(Plug # 2713)

TI2000-308 3kW Inverter System 9
2
Product Overview
2.10 – Output Power Status LED Indicator
The Output Power Status LED Indicator (See Figure 2.10.1) provides a way for the user to visually see the
applied ac load that the TI2000-308 3 kW Inverter System is providing. This lets the operator know how
much power that the equipment is drawing.
50% Output
Load
100% Output
Max. Load
Less Than 20%
Output Load
Figure 2.10.1 - Output Power Status Indicator location (outlined in blue)
2.11 – 24 Vdc Input Connector
The 24 Vdc Input Connector will support an Input Voltage range of 20-30 Vdc. This is a secondary connector.
It is to be used if the 15’ DC NATO Cable Assembly is damaged. When the Input Connector is not in use, cover
the receptacle with the protective cover (see Figure 2.11.1). This will protect the Input Connector from dust
and foreign matter.
Figure 2.11.1 24 Vdc Input Connector

TI2000-308 3kW Inverter System
10
2Product Overview
2.12 – DC Input Circuit Breaker
This System is equipped with a 100 amp DC Input Circuit Breaker (Shown in Figure 2.12.1) that acts as an
“On/Off” switch for the dc input. When the DC Input Circuit Breaker is active the LED will illuminate.
Figure 2.12.1 - DC Input Circuit Breaker (outlined in blue)
CAUTION
!Turn off dc input power before connecting or disconnecting dc input power.
Failure to turn off dc power may cause voltage spikes that can permanently
damage the unit.
2.13 – DC Input Voltage LED Indicator
The DC Input Voltage LED Indicator provides a way for the user to visually see the voltage that the TI2000-
308 3 kW Inverter System is receiving.
Input Voltage
at 30 VDC
Input Voltage
at 24 VDC
Figure 2.13.1 - Input Voltage Status Indicator location (outlined in blue)

TI2000-308 3kW Inverter System 11
2
Product Overview
2.15 – Alarm LED Indicators
The Alarm LED Indicators alert the user of over-voltages (dc), under-voltages (dc), over-temperatures, and
overloads (ac). When a problem occurs the proper LED will illuminate and an audible alert tone will sound
and the Inverter Power Switch will trip, shutting off the Inverter. See Section 3.8 for explanations.
Figure 2.15.1 - Alarm LED Indicator location (outlined in blue)
2.16 – Inverter Power Switch
The Inverter Power Switch acts as an “On/Off” switch for the Inverter System. When switched to the “ON”
position the Output will provide 120/240 Vac at 12.5 A, 60 Hz.
Figure 2.16.1 - Inverter Power Switch location (outlined in blue)
2.14 – DC NATO Cable Assembly
The DC NATO Cable Assembly is 15’ in length. It has been Hardwired to the TI2000-308 3 kW Inverter
System.
Figure 2.14.2 Hardwired DC NATO Cable Assembly
NOTE
!Do not connect the Hardwired DC NATO Cable Assembly to the 24 Vdc
Input Connector.

TI2000-308 3kW Inverter System
12
Section 3 – Operation Procedures
This section deals with normal procedures, and includes all steps necessary to ensure safe and efcient
operation of the TI2000-308 3 kW Inverter System.
NOTE
!The ambient temperature may cause the unit’s protective “over-temperature”
sensors to shut down the Inverter functions until the unit cools to normal
operating temperatures. If the unit shuts itself down, get the unit into a cooler
environment such as shade or air conditioning (if possible). Perform a full
function check prior to continued use once the unit is allowed to cool. For
continued use in extremely hot environments, it is advised to send the unit
back to Tesla™ for recalibration for use in these environments.
3.1 – General
Correct operation of the TI2000-308 3 kW Inverter System includes both pre-use and operational checks
of the unit. Knowledge of the operating limits, restrictions, performance, unit capabilities and functions is
fundamental to correct and safe operation. The operator shall ensure compliance with the instructions in
this manual that affect operational safety and the warranty of the unit.
3.2 – Operating Limits and Restrictions
The minimum, maximum and normal operating ranges result from careful engineering and evaluation of test
data. These limitations must be adhered to during all phases of operation.
3.3 – Performance
Refer to Section 7, PERFORMANCE DATA to determine the capability of the TI2000-308 3 kW Inverter System.
Consideration must be given to changes in performance resulting from variations in ambient temperature
and mode of operation.
3.4 – Temperature Specications
Cold/Hot Soaked Temperature
The ambient temperature that a unit is exposed to for one (1) hour or more establishes the unit’s cold/hot
soaked stabilization temperature. If the unit’s cold/hot soaked temperature is outside the normal operating
temperature range, the unit must
be stabilized prior to operation.
For COLD SOAKED temperature
stabilization, the unit must be
placed in an environment with a
temperature above +10°C (+41°F)
for 3 hours or a temperature above
+20°C(+68°F)for2 hours. ForHOT
SOAKED temperature stabilization,
the unit must be placed in an
environment with a temperature
below +38°C (+100°F) for 1 hour.
120%
100%
80%
60%
40%
+40°C +25°C +0°C -20°C -40°C
Ambient
Temperature
+40°C (+104°F)
+25°C (+77°F)
+0°C (+32°F)
-20°C (-4°F)
-40°C (-40°F)
110% ±5%
100% ±5%
80% ±5%
65% ±10%
50% ±10%
Percentage of
Cell Capacity
Figure 3.6.1 – Output power capability versus ambient temperature
Figure 3.4.1 - Output power capability versus ambient temperature

TI2000-308 3kW Inverter System 13
3
Operating Procedures
3.5 – Environmental
WARNING Shock Hazard Potential
Operating any electrical equipment in the presence of moisture creates possible safety hazards and/or
potential for equipment damage. Every effort has been made, within the scope of existing technology to
prevent foreseeable safety hazards and make the TI2000-308 3 kW Inverter System moisture resistant
to prevent damage or failure. If the TI2000-308 3 kW Inverter System is exposed to moisture, preventive
measures and precautions shall be taken to:
A. Prevent accumulation of moisture on ac and dc connectors/receptacles
B. Minimize moisture entering forward inlet and AFT outlet cooling fan vent ports
Unit inlet and outlet vent ports shall be covered from exposure. Unit shall be kept horizontal.
Hot Soaked or Cold Soaked De nition
Simple terms: When a material is exposed to a change in temperature, its temperature will also change.
Some material changes temperature quickly, others slowly. If the ambient temperature changes and is then
held constant, the materials temperature will also change until its temperature stabilizes. Once the material
temperature has stabilized, it is considered “soaked”.
Example: A unit is moved from the cool shade into the hot sun. That unit’s temperature will increase until it
stabilizes. Once stabilized, the unit would be considered “hot soaked”.
NOTE
!
The unit’s temperature switch automatically disables ac power functions
when the internal temperature is above 150°F (65°C). This protects the unit
from overheating and damage. If the unit shuts down, move the unit into a
cooler climate, such as shade or air conditioning when possible. Perform a
full function test prior to use after the unit has been allowed to cool.
3.6 – Temperature Speci cations
Cold/Hot Soaked Temperature
Exposing the unit for one (1) hour or more to the ambient temperature establishes the unit’s cold/hot
soaked stabilization temperature. If the unit’s cold/hot soaked temperature is outside the normal operating
temperature range, the unit must be stabilized prior to operation. For COLD SOAKED temperature stabilization,
the unit must be placed in an environment with a temperature above +10°C (+41°F) for 3 hours or a
temperature above +20°C (+68°F) for 2 hours. For HOT SOAKED temperature stabilization, the unit must
be placed in an environment with a temperature below +38°C (+100°F) for 1 hour.
120%
100%
80%
60%
40%
+40°C +25°C +0°C -20°C -40°C
Ambient
Temperature
+40°C (+104°F)
+25°C (+77°F)
+0°C (+32°F)
-20°C (-4°F)
-40°C (-40°F)
110% ±5%
100% ±5%
80% ±5%
65% ±10%
50% ±10%
Percentage of
Cell Capacity
Figure 3.6.1 – Output power capability versus ambient temperature

TI2000-308 3kW Inverter System
14
3Operating Procedures
3.6 – Pre-Operation
Be sure to check that all input and output cables are not damaged. (See Section 5.1)1.
Check unit carefully for any evidence of damage. (See Section 5.1)2.
Make sure that airow is not obstructed from air intake and outlet. (See Section 2.6)3.
Check that all connections are secure and free from water.4.
Figure 3.6.1 - TI2000-308 3 kW Inverter System
3.7 – 20-30 Vdc Input Power
Connecting DC Power Cable from Inverter System to Vehicle
Place the DC Input Circuit Breaker to the OFF position.1.
The Vehicle must be turned OFF (shut down).2.
Plug NATO Adaptor into the NATO Connector on the Vehicle.3.
Start the vehicle and allow it to warm up to operating temperature.4.
Place DC Input Circuit Breaker to the ON position.5.
Turn ON Inverter Power Switch.6.
Turn ON AC Output Circuit Breaker.7.
CAUTION
!
Turn off DC Input Power before connecting or disconnecting DC Input Power.
Failure to turn off DC Power could cause voltage spikes that can permanently
damage the Unit.
Figure 3.7.1 Attaching DC Power Cable to ground vehicle

TI2000-308 3kW Inverter System 15
3
Operating Procedures
Connecting DC NATO Plug to DC NATO Connector on the Front Panel of the Inverter System
Disconnecting DC Power from Vehicle
Turn OFF AC Output Circuit Breaker.1.
Turn OFF Inverter Power Switch.2.
Turn OFF DC Input Circuit Breaker.3.
Shut down Vehicle.4.
Disconnect the DC NATO Plug from the NATO Connector on the Vehicle.5.
Place the DC Input Circuit Breaker to the OFF position.1.
Make sure dc ppower source is turned OFF.2.
Connect NATO Cable from power source to Inverter.3.
Turn ON dc power source.4.
Place DC Input Circuit Breaker to the ON position.5.
Turn ON Inverter Power Switch.6.
Turn ON AC Output Circuit Breaker.7.
CAUTION
!
Turn off dc input power before connecting or disconnecting dc input
power. Failure to turn off dc power could cause voltage spikes that can
permanently damage the unit.
Disconnecting DC Cable from the TI2000-308 3 kW Inverter System
Turn OFF AC Output Circuit Breaker.1.
Turn OFF Inverter Power Switch.2.
Turn OFF DC Input Circuit Breaker.3.
Shut down dc power source.4.
Disconnect the NATO Cable.5.
NOTE
!Do not connect the Hardwired DC NATO Cable Assembly to the 24 Vdc Input
Connector.