Tetra Pak CAP 30/Flex ScrewCap User manual

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CAP 30/Flex
662950-0100
ScrewCap
Installation Manual
IM
Doc. No. IM-2852922-0103
WARNING
Read and follow all safety precaution instructions throughout this
manual and on safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or
serious injury.

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Copyright © 2007 Tetra Pak Group
All rights reserved. No part of this document may be reproduced or copied in any form or by any means
without written permission from Tetra Pak Packaging Solutions.
and all Tetra Pak products are trademarks belonging to the Tetra Pak Group.
The content of this manual is in accordance with the design and construction of the machine or
equipment at the time of publishing. Tetra Pak reserves the right to introduce design modifications
without prior notice.
The English version of this document is the original language version.
This document was produced by:
Tetra Pak Packaging Solutions
Via Delfini 1
41100 Modena
Italy
Additional copies can be ordered from Tetra Pak. When ordering additional copies, always provide the
document number.
Doc. No. IM-2852922-0103
Issue 2007-10

This manual is valid for:
Series No./ Machine No. Sign.
IM
Installation Manual
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CAP 30/FlexScrewCap
Issue 2007-10
Doc. No. IM-2852922-0103
Tetra Pak Packaging Solutions
i Introduction
ii Safety Precautions
1 Technical Data and
Drawings
2 Preparation
3 Moving and Unpacking
the Equipment
4 Positioning, Assembly
and Connections
5 Final Installation Check
6 Preparation for
Commissioning
7 Disassembly and
Removal
Machine or equipment configurationsthat
this manual is valid for are described on
the next page.

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Valid for:
Name Drawing Specification
and Development Step Additional Information
CAP 30/Flex ScrewCap 662950-0100 TBA 500 Sq StreamCap 1000
TBA 1000 Sq StreamCap 1000
TBA 1000 S SlimCap 1000
TBA 1500 S SlimCap 1000
TBA 1890 S SlimCap 2000
TBA 2000 S SlimCap 2000
TGA 500 Sq StreamCap 1000
TGA 750 Sq StreamCap 1000
TGA 1000 Sq StreamCap 1000
TPA 750 Sq StreamCap 1000
TPA 1000 Sq StreamCap 1000

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i Introduction

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i Introduction
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About the Introduction Chapter
This chapter contains basic information about this manual and the related
Tetra Pak equipment.

Table of Contents
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i Introduction
Abbreviations and Terminology. . . . . . . . . . . . . . i - 5
Manual Information . . . . . . . . . . . . . . . . . . . . . . . . i - 7
Delivered Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . i - 7
Page Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i - 8
Page Numbering. . . . . . . . . . . . . . . . . . . . . . . . . . . . i - 9
Typographical Conventions . . . . . . . . . . . . . . . . . . i - 9
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i - 9
Machine Introduction . . . . . . . . . . . . . . . . . . . . . i - 10
Intended Use of the Equipment . . . . . . . . . . . . . . i - 10
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i - 10
Support and Feedback . . . . . . . . . . . . . . . . . . . . . i - 10
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . i - 11
CE Classification . . . . . . . . . . . . . . . . . . . . . . . . . . i - 11
Machine Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . i - 11
Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i - 12
Hygiene. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i - 13
Packaging Material. . . . . . . . . . . . . . . . . . . . . . . . . i - 13

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i Introduction Abbreviations and Terminology
Abbreviations and Terminology
(Cont'd)
Abbreviation/
Terminology Meaning Translation
AAmpere
ANSI American National
Standards Institute
B Base (package shape)
CAP Cap Applicator
CE Communautés
Européennes/European
Communities
Cont’d Continued
dB Decibel
DE Distribution Equipment
Deg. Degree
Doc. Document
EEA European Economic Area
EM Electrical Manual
ft Foot / feet
Hz Hertz
kg kilogram
kPa kilopascal
lbs Pounds
IM Installation Manual
in. Inch
ISO International Organization
for Standardization
Max Maximum
mMetre
mm Millimetre
MM Maintenance Manual
min Minimum
N Neutral
Nl/min The flow in litres per minute
No. Number
OE Optional Equipment
OM Operation Manual

Abbreviations and Terminology
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(Cont'd)
Abbreviation/
Terminology Meaning Translation
PE Positive Earth
PLC Programmable Logic
Controller
PLMS Packaging Line
Monitoring System
Pos Position
psi Pound per square inch
PVC Polyvinyl chloride
S Slim (package shape)
sec. Second
SPC Spare Parts Catalogue
Sq Square (package shape)
TBA Tetra Brik Aseptic
TeM Technical Manual
TP Tetra Pak
TPA Tetra Prisma Aseptic
VVolt

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i Introduction Manual Information
Manual Information
Tetra Pak recommends reading all delivered manuals carefully. Make sure
that the delivered manuals are available to personnel who operate or
maintain the equipment.
It is important to keep this manual for the lifetime of the equipment and to
pass the manual on to any subsequent holder or user.
Tetra Pak will not be held responsible for any damage to the equipment
caused by not following the instructions given in this manual.
Delivered Manuals
Manuals delivered with this equipment:
• The Conversion Manual (CM) provides technicians with information on
converting the equipment between different production modes.
• The Electrical Manual (EM) provides technicians with information
about the equipment’s electrical system.
• The Installation Manual (IM) provides technicians with information
required to safely install the equipment.
• The Maintenance Manual (MM) provides technicians with information
on maintaining the equipment.
• The Operation Manual (OM) manual provides the operator with
information on handling and operating the equipment before, during, and
after production.
• The Spare Parts Catalogue (SPC) provides the information necessary to
order spare parts from Tetra Pak
• The Technical Manual (TeM)
– provides technicians with information required to safely install the
equipment
– provides technicians with information on maintaining the equipment
– provides technicians with information about the machine’s/
equipment’s electrical system
– provides the information necessary to order spare parts from
Tetra Pak.

Manual Information
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Page Layout
Every main page in a manual contains a header and a footer. The page header
contains the chapter name (1) and the section name (2). The page footer
contains the page number (3), and the document number (4). See also the
Page Numbering section.
9 - 41 (60)
Doc. No. MM-2730517-0103
9 General
9.2 Technical Data
1 2
34
1 Chapter name
2 Section name
3 Page number
4 Document number

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i Introduction Manual Information
Page Numbering
A page number has three parts:
• chapter number (1)
• consecutive page number (2) within the chapter
• total number of pages (3) in the chapter.
Typographical Conventions
Controls on the operator panel, emergency stop devices, and program steps
are printed in CAPITAL LETTERS.
Cross-references are underlined.
Symbols
Symbols used in illustrations.
A pointer arrow indicates the position of an object.
A zoom arrow indicates that an object view is
enlarged. The arrow points towards the enlarged view
of the object.
A rotation movement arrow indicates rotational
movement of an object. The arrow points in the
direction of rotation.
A straight movement arrow indicates movement of an
object.
The arrow points in the direction of movement.
4 - 11 (18)
321
1 Chapter number
2 Consecutive page number
3 Total number of pages

Machine Introduction
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Machine Introduction
Intended Use of the Equipment
The intended use of this Tetra Pak equipment is to apply a closure onto a
package.
Tetra Brik Aseptic Slim packages with SlimCaps or ReCaps must have
opening tabs. The opening tabs are applied by a PullTab unit which is
incorporated in to the filling machine. Packages with StreamCaps must have
pre-laminated holes.
All other use is prohibited. Tetra Pak will not be held responsible for injury
or damage if the equipment is used for any other purpose.
Manufacturer
This Tetra Pak equipment has been manufactured by:
Tetra Pak Packaging Solutions
Ruben Rausings gata
SE-221 86 Lund
Sweden
Support and Feedback
If you encounter problems when operating this equipment or have other
inquiries, comments, or suggestions for improvement, contact Tetra Pak.

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i Introduction Identification
Identification
CE Classification
This equipment complies with the basic health and safety regulations of
the European Economic Area (EEA).
Machine Plate
The illustration below shows an example of the machine plate and its
location on the equipment. The machine plate carries data needed when
contacting Tetra Pak concerning this specific equipment.
Make sure that the equipment data in the front pages of this manual
corresponds to the machine plate data and the machine specification.
5
1 2 3
4
1 Machine Number
2 Drawing Specification
3 Machine Type
4 Manufacture
5 Year of Manufacture

Orientation
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Orientation
The illustration below shows the orientation of the equipment. This
orientation information will be used throughout this manual. The arrows
indicate the flow of material.
AFront
BBack
C Left
DRight
EInfeed
FOutfeed
B
C
DA
E
F

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i Introduction Hygiene
Hygiene
Packaging Material
Avoid microbiological contamination of the packaging material:
• Always protect your packaging material against contamination. Do not
let the caps come into contact with contaminated areas. Only use caps
direct from their packaging material.
• Except when filling the cap sorter with caps, always keep the cap-sorter
magazine door closed. Keep the transparent door panels clean.
• Always keep the doors to the applicator room (area) closed. To prevent
contamination via air streams, never open a window when the machine is
in production.
• Never clean the floors or the machine in the applicator room (area) when
the machine is in production.
• Compressed air used for cleaning purposes is to be used only for
cleaning filters and should only be used outside of the applicator room
(area).
• Disinfect your hands before touching anything that may come into
contact with the product. Use code H disinfectant. See the Technical
Data chapter in the Maintenance Manual.
• Keep your hands clean.
• Always wear some type of hair protection (cap or hairnet) and clean
clothes (preferably white).
• Do not wear a watch, ring, necklace, earrings, or any other exposed
jewellery.

Hygiene
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ii Safety Precautions

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Safety Precaution Instructions
WARNING
Read all safety precaution instructions throughout this manual and on
safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or
serious injury.
Definition of Lockout Procedure
A lockout procedure is a procedure to put each necessary energy isolating
device in its safe position to prevent the energisation of the equipment, such
as when a maintenance procedure should be carried out.
A lockout is the use of a device, for example, a padlock, to make sure that an
energy isolating device cannot be operated.
An energy isolating device is a mechanical device that physically prevents
transmission or release of energy, such as a power supply disconnector.