Tetra Pak HOYER COMET C User manual

CC810B
Wehopethattheinformationcontainedinthismanual
will be of help to you. It is based on concrete data
andonthebestofourcurrentknowledge.
Readthecontentsofthismanual carefully,including
warningsandrecommendations.
No part of this manual may be reproduced or
transmittedtothirdparties without the prior written
consentofTETRAPAKHOYER.
Tetra Pak
Hoyer
Tetra Pak Hoyer ApS Tetra Pak Hoyer Inc. Tetra Pak Hoyer S.p.A.
Soeren Nymarks Vej, 13 7711 95th Street Via Monferrato, 52
DK 8270Hoejbjerg P.O. Box 0902 20098 San Giuliano Milanese (Milano)
Denmark Pleasant Prairie, WI 53158-092 Italy
Telephone + 45 89 393939 U.S.A. Telephone [phone]
Telefax + 45 86 292200 Telephone + 414 9479100 Telefax [phone]
Telex 68770 Alhoy DK Telefax + 414 9479190
○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○
Machine HOYERCOMETC
○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○
SerialNo.
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CC810B
Tetra Pak
Hoyer
1Machine identification data
2General
3Description of the machine and technical data
4Installation
5Adjustment and format change procedures
6Operating procedures
7Cleaning and maintenance
8Troubleshooting
9List of spare parts for basic unit
10 List of spare parts for cone product
11 List of spare parts for cup product
12 List of spare parts for flame-shape product
NOTE:
Allthe drawingsshowthe machineandstations forproductionon twolines.
Ifthe dimensions oftheproduct allow, production onthreelinesis alsopossible.
F

HOYER COMET C
CC810BA1-1
Tetra Pak
Hoyer
Contents
1 - MACHINE IDENTIFICATION DATA
1.1 Introduction ............................................................................................................... 1-2
1.2 Identificationplate ...................................................................................................... 1-2
1.3 Servicecentres........................................................................................................... 1-3

CC810BA1-2
Tetra Pak
Hoyer
1.2 Identification plate
For maintenance and service operations not de-
scribedinthismanual,orforanyotherproblemsof
atechnicalnature,ourServiceDepartmentisatyour
completedisposalforinformationortoarrangefor
Fig.1.1- Identification plate
1.1 Introduction
Thankyouforbuyingamachinemanufacturedby
TetraPakHoyer.
Werecommendyoureadthismanualasitisessential
fortheinstallation,checkingandmaintenanceop-
erationsrequiredtokeepyourmachineinperfect
condition.
Themanualcontainstables,drawingsanddiagrams
whichwillallowyoutogainfamiliaritywithallparts
ofthemachine.
thenecessarymeasurestobetaken.
WhencontactingourServiceDepartment,please
quotethedatagivenontheidentificationplateaffixed
tothemachineandshowninFig.1.1.
MODEL
SERIAL N.:
YEAR OF CONSTRUCTION:
ELECTRICAL SUPPLY:
PNEUMATIC SUPPLY:
REFRIGERANT:
HEATING GAS:
THERMAL CAPACITY:
kW
Kg.
Kcal/h
Via Monferrato, 52 - 20098 San Giuliano Milanese
( MI ) Italia - Tel. [phone] - Fax [phone] Made in Italy
Tetra Pak
Hoyer
V
bar Nlt/min.
ph Hz
Type

CC810BA 1-3
Tetra Pak
Hoyer
1.3 Service Centres
Ifyouhaveanyrequirementorproblemthatrequires
ourassistance,please contact one of thefollowing
service centres, which are authorised to perform
maintenanceand technical serviceunderwarranty
toTetraPakHoyer machines.
EUROPEand
MIDDLEEAST:
Tetra Pak HoyerApS
SoerenNymarks Vej13
DK-8270Hoejbjerg
Denmark
Phone: [phone]
Fax: [phone]
Tlx:68770alhoydk
Tetra Pak HoyerS.p.A.
Via Monferrato,52
I- 20098 San GiulianoMilanese
(Milan)
Italy
Phone: + 39 2 98 29 21
Fax: + 39 2 98 80 171
Tetra Pak HoyerFrance
c/oTetraLavalService SARL
R.C.S.VersaillesB403 276 223
P.O. Box 56
F-78340Les Clayes-Sous-Bois
France
Phone: [phone]
Fax: [phone]
NORTHAMERICA:
TetraPak Hoyer Inc.
7711 95th Street
P.O. Box 0902
PleasantPrairie,WI53158-0902
USA
Phone: [phone]
Fax: [phone]
SOUTHAMERICA:
Tetra Pak Hoyer Industria e
ComércioLtda.
Rua Napoleao de Barros, 1038
Cep04024-003 Sao Paulo-SP
Brazil
Phone: [phone]
Fax: [phone]
ASIA/PACIFIC:
TetraPakHoyer Shanghai
Shanghai Overseas Chinese
Mansion
Room 2105-2107
No.129, Yan'an Xi Lu
200040Shanghai
P.R.China
Phone: [phone]
Fax: [phone]
Tetra Pak Hoyer Service
3rdFloor,MolaceBuilding
2231PasongTamoStreet
Makati,Metro Manila
Philippines
Phone: [phone]
Fax: [phone]
SOUTHKOREA:
HoyerLtd.
4fl.DookyongBldg.
66-1/9Hannam-Dong
Yong San-Ku
140-210 Seoul
SouthKorea
Phone: [phone]
Fax: [phone]
THAILAND:
TetraPakHoyer(Thai) Ltd.
1042Soi Poosin, Sukhumvit Soi
66/1
Bangchak,Prakanong
Thailand
Phone: [phone]
Fax: [phone]
C.I.S.:
TetraPakHoyer A/O
4thRostovsky peureulok
Dom1,stroenie1
R-11921 Moscow
C.I.S.
Phone: [phone]
Fax: [phone]

HOYER COMET C
CC810BB2-1
Tetra Pak
Hoyer
Contents
2 - GENERAL
2.1 Declarationofconformity ........................................................................................... 2-2
2.2 Preliminarypoints ....................................................................................................... 2-2
2.3 Generalsafetyrules .................................................................................................... 2-2
2.4 Specialwarnings ........................................................................................................ 2-3
2.5 Ambientoperatinglimits ............................................................................................. 2-3

CC810BB2-2
Tetra Pak
Hoyer
2.1 Declaration of conformity
Thismachinehasbeenmanufacturedinaccordance
withinternational standards andhygieneand sani-
tarylegislationapplicabletofoodmachinery.Inpar-
ticular,TetraPak Hoyercertifies,throughtheDec-
larationofConformitysupplied together with the
machine,thatthe HOYERCOMETCproduction
unithasbeendesignedandmanufacturedinaccord-
ance with the provisions of Directive 89/392/CE
(MachineryDirective) and in linewiththe above
mentionedstandardsapplicabletothisDirective.
•Theillustrationsanddrawingsshowingthema-
chineareintendedforgeneralreferenceonlyand
arenot necessarilyaccurateinevery detail.
•Themachinedimensionsandspecificationsgiven
inthis manual arenotbinding and maychange
withoutadvancewarning.
•Thedrawingsandallotherdocumentsprovided
asa partofthismachineremainthepropertyof
Tetra Pak Hoyer and must notbe passedonto
thirdpartieswithoutthewrittenpermission of
Tetra PakHoyer.
•Themanual includestheinstructionsforallac-
cessoriesmounted on thestandardmachine.
•Themachineiscoveredbywarrantyaslaid
downinthepurchase contract. Any repair
work not authorised by Tetra Pak Hoyer
carriedoutduringthewarrantyperiodwill
automaticallyinvalidatethewarranty.
2.2 Preliminary points
2.3 General safety rules
•THESE SAFETY RULES HAVE BEEN
DRAWN UP IN YOUR INTEREST. Strict
observance will reduce the risk of accident to
yourself ortoothers.
•DONOT attempt the move,installor operate
themachinebeforereadingandassimilatingthe
contents of this manual. Ask your superior in
caseof doubt.
•Makesure that alltheguardsand safety covers
areinpositionBEFOREstartingthe machine.
•NEVERleavetools, mechanical partsorother
foreignmaterialsonorinsidethemachine.
•If a malfunction occurs, press the emergency
stopbutton.
•NEVER PLACE YOUR HANDS INSIDE
THEMACHINE WHILE IT IS RUNNING.
•Proceed with the utmost care even when the
mainswitchisintheOFFpositionasthepower
cablesarestilllive.
•Turnofftheairsupplybeforedisconnectingany
pneumaticparts.
•Makesure that allguardsandsafety covers are
correctlyinplaceBEFORErestartingthe pro-
ductioncyclesubsequentto maintenanceorre-
pairoperations.
•Proceed with caution at all times. Remember
thatyouareresponsibleforyourownsafetyand
forthat ofyourcolleagues.
•Makesurethatalltheapplicableregulationsare
observedwhenmovingorliftingthemachine.
Ι

CC810BB 2-3
Tetra Pak
Hoyer
• All personnel operating the machine must be
familiarwiththe general safetyrulesandmust
observe them strictly. Failure to follow these
rulesmayresultinpersonalinjuryordamageto
machinecomponents.
• Maintenanceworkmustbeperformedwiththe
machineturnedoff.Themainswitchmustbein
the OFF position, the air valve closed and a
“workinprogress”signaffixedtothemachine.
• Theusermustmakesurethatalltheinstructions
giveninthismanualarestrictlyobserved.
• Userswillbesolelyresponsibleforriskscaused
bytamperingwiththesafetysystem.
• Thesafetyofotherplantusedtogetherwiththis
machine,unless supplied directlybyTetra Pak
Hoyer,istheresponsibilityofthe customer.
• Thepressure, speed, temperature and voltage
limitsandallinstructions givenareindispensa-
bleforthecorrectoperationof themachineand
mustalwaysbecompliedwithbythecustomer.
• Ambientconditions mustbetaken intoconsid-
erationduringinstallation.
• Nationallegislation governingthistypeof ma-
chinemustalso be observed.
Themachineisabletooperatewithinthefollowing
ambientlimits:
• Temperature: from 4°C to 40°C
• Humidity : from20%to95%.
FNOTE:
Our company will accept no responsibility for
damageor injury causedbyfailure to complywith
theabovewarnings.
2.4 Special warnings
2.5 Ambient operating limits

HOYER COMET C
CC810BC3-1
Tetra Pak
Hoyer
Contents
3 - DESCRIPTION OF THE MACHINE AND TECHNICAL SPECIFICATIONS
3.1 Descriptionofthemachine.......................................................................................... 3-2
3.2 Operation .................................................................................................................. 3-2
3.3 Technicalspecifications............................................................................................... 3-3
3.4 Programmingandcontrolpanel................................................................................... 3-4

CC810BC3-2
Tetra Pak
Hoyer
TheHOYERCOMETCisamachineusedforfilling
avarietyofice-creamcontainers.
Thestructureofthemachine,themechanical
componentsandthecommercialcomponentsareall
fabricatedinstainlesssteelorcorrosionproof
materials.Allthepartsdirectlyincontactwiththe
productareincorrosionproofmaterialorother
materialsapprovedforuseinthefoodindustry.
Inordertopreventaccidentalcontactbetweenparts
ofthebodyandanymovingpartsinthemachine,the
machineitselfhasbeenfittedwithprotectivepanels
andshields,screw-downcoversand/orsystems
requiringspecialtoolsandthedeliberateactionof
theoperatortoremovethem.
Themachineconsistsof:
3.1 Description of the machine
1. Steel structurewithadjustablefeet.
2. Mechanical transmission system driven by an
electricmotorfittedwithaninverter.
3. Indexinggearunitforjogfeed.
4. Set of lamellas with slots (Part.3 Fig.3.1)
specificallydesignedtoholdthetypeofcontainer
in production. The lamellas are supported by
twomemberswhichguidethechainsdrivenby
thegear wheels.
5. Vacuumgenerator.
6. Pneumaticsystem.
7. Control panel withoperatorinterfaceprogram
(Part.4 Fig.3.1).
8. Variousoperatingstations.
Fig.3.1
- Astackofempty containersandastackof cov-
ersareplacedmanuallyintherelativemagazines
(Part.1 e Part. 2, Fig.3.1).
- Thelamellas,withthe appropriateslots(Part.3
Fig.3.1),moveforwardwithajoggingaction.
Duringthestandstillperiod,anemptycontainer
perline is placedintheslot.
- The lamella (Part.3 Fig.3.1) with the empty
containersisjoggedforwardonce(anumberof
times) and stops under the dosing stations
(Part.5Fig.3.1).Thedosersfillthe containers
withtherequiredquantityofice-cream, choco-
3.2 Operation
lateandgranules.
- Thelamellawiththefullcontainersisjoggedfor-
wardonce (anumberof times)andstops under
the lid feed station (Part.6 Fig.3.2). One lid
per row is positioned over the containers. At
the next station, the lids are pressed onto the
container. (An ink-jet date stamping stationis
alsoavailable onrequest.).
- Attheendof the conveyor,thesealed contain-
ersare ejectedbyan electricallypoweredcom-
binedlifting,extractionandtransfersystem.
3
4
1-2
5
6

CC810BC 3-3
Tetra Pak
Hoyer
Standardpowersupply:
220-440V /3Ph/50-60Hz
Installedpower
Mainmotor: 0.75kW
Beltmotor: 0.37kW
Totalinstalledpower: 3.5kW
Netweight: 1300Kg
Grossweight: 1900Kg
Compressedair
Inletpressure: 6barminimum
Consumption: 1300Nl/min
Inletpipediameter: 3/4"gas
Dimensionis
A(length) =4050mm
B(width) =1170mm
C(height) =1970mm
No.ofoperators: 2
EquivalentA-weightedsoundpressurelevelat1
metre:67.5dBA
MaximuminstantaneousC-weightedsoundpres-
surelevelattheworkstations:lowerthan130dB/
20uPa
3.3 Technical specifications
Fig.3.2
FNOTE:
Fig.3.2showsamachinefortheproductionofcones
orcups.
A
B
C

CC810BC3-4
Tetra Pak
Hoyer
3.4 Programming and control panel
Fig.3.3
Start/Stopmain motor
Jogmainmotor
SelectproductioncycleAuto/Manual
Start/StopstationsandC.I.P. cycle
Datasettings
Selectformat
Savedata
Applydata
Positionstations(forautomaticstart-upof
theproductioncycle), password “1 2 3 4”
Set C.I.P. data
Reset
Start/Stoploading cones-cups
Start/Stopspraying chocolate
Start/Stop doser 1
Start/Stop doser 2
Start/Stoppencilfiller
Start/Stop topping
Start/Stopgranule
Start/Stoploading sheets
Start/Stoppressing sheets
Start/Stopsealingresistance
Start/Stopdatestamp
A1: Chocolatetank resistances
A2: Ice-creambypass
Pos.1: Emergencypush-button
A1 A2
1

HOYER COMET C
CC810BD4-1
Contents
Tetra Pak
Hoyer
4.1 Unpacking and delivery checks ................................................................................ 4-2
4.2 Transport and installation ......................................................................................... 4-2
4.3 Electrical connection ................................................................................................ 4-3
4.4 Pneumatic connection............................................................................................... 4-3
4.5 Checking direction of rotation.................................................................................. 4-4
4.6 Freezer connections.................................................................................................. 4-4
4 - INSTALLATION

CC810BD4-2
Tetra Pak
Hoyer
TheHOYERCOMETCmachineandthevarious
operatingstationsaretransportedinspecialcon-
tainers,generallywoodencrates.Unpackingmust
be done near to the final installation position of
themachine.Thecratescanbeeasilytransported
by a lift truck.
When the crate has been positioned correctly,
unpack as follows:
a. Unnail the lid and remove it. Do the same
thing with the side panels. Pay particular
attentiontothe wooden spacer blocks located
between the sides of the crate.
b. Remove the spare parts box and other com-
ponents from the crate.
c. Unnail the wooden blocks that hold the ma-
chine in place during transport and remove
the cellophane sheet.
d. Check that the contents of the crate corre-
spondto the description given in theshipping
documents.
e. Checkthatall the coversandpanelshavebeen
correctly fitted and that there are no loose
parts.
f. Visually inspect allthe electricalcomponents
to make sure that they are not damaged.
g. If any part/component is missing, stop un-
packing and immediately notify Tetra Pak
Hoyer.
h. If the machine has been damaged during
transit, notify the insurance company
immediately. Do not proceed beyond
unpacking until you are authorised to do so
4.1 Unpacking and delivery checks
4.2 Transportandinstallation
The following measures must be adopted during
the installation of the machine:
a. Position the machine at the place of
production. Move the machine using a fork
lift truck of suitable capacity (Part.1 Fig.4.1
fork positions), checking that there is
sufficient space to remove the guards and
allow ease of access to the internal machine
parts.
b. Adjust the feet (Part.2 Fig.4.1) until the ma-
chineis perfectly levelbothlongitudinally and
transversally.
Fig.4.1
2
2
1
1
2

CC810BD 4-3
Tetra Pak
Hoyer
4.3 Electricalconnection
4.4 Pneumaticconnection
Themachine’selectricalsystemhasbeenfactory
checked by Tetra Pak Hoyer engineers.
The machine’s components are electrically pro-
tected against short-circuits.
WARNING:
The connection must be made exclusively by
competent technicians familiar with accident
preventionlegislation.
Itis recommendedthatthepoweristakenfroma
masterswitchfittedwiththermaloverloadcutout
and ultra-rapid fuses of adequate amperage.
WARNING:
The differential cutout switch must be class “A”
and suitable for protecting inverter electronic
power circuits.
• Check the data on the identification plate
(Fig.4.2) to ensure that the machine is com-
patible with the factory voltage.
• Connect the three phases to terminals R S T
and the earth wire to the earth terminals in
the electric panel.
For the minimum sections of the power supply
cable, refer to the voltage and power values
reported on the identification plate (Fig.4.2) and
the standards in force in the country of
installation.
Connectthemachinetothecompressedairsupply.
The minimum working pressure is 6 bar.
If the pressure is less than 4 bar, a factory-set
pressure switch will disable the machine’s
functions.
Refer to CHAPTER 3 - DESCRIPTION OF
THEMACHINEANDTECHNICALCHAR-
ACTERISTICS for air consumption and pipe
sizes.
MODEL
SERIAL N.:
YEAR OF CONSTRUCTION:
ELECTRICAL SUPPLY:
PNEUMATIC SUPPLY:
REFRIGERANT:
HEATING GAS:
THERMAL CAPACITY:
kW
Kg.
Kcal/h
Via Monferrato, 52 - 20098 San Giuliano Milanese
( MI ) Italia - Tel. [phone] - Fax [phone] Made in Italy
Tetra Pak
Hoyer
V
bar Nlt/min.
ph Hz
Type
Fig.4.2

CC810BD4-4
Tetra Pak
Hoyer
Make sure that the ice-cream pipes from the
bypass valve (Part.1/2 Fig.4.4) to the dosers are
connected as required.
Connectthe ice-creampipesfrom thefreezersto
the ice-cream dosers through the bypass valves
(Part.1/2 Fig.4.4) located above the pneumatic
After having made the electrical and pneumatic
connections, check the direction of rotation of
the machine as follows:
• Make sure that there are no foreign bodies
which may prevent the machine from
operating.
• Release the emergency stop button.
• Rotate the main switch.
• Slowly turn on the air supply.
• Press the jog button and check that the
4.5 Checking the direction of rotation
Fig.4.4
Fig.4.3
4.6 Freezer connection
lamellas move from left to right (Part.2
Fig.4.3) when looking at the machine from
the operator’s side.
• Press the stop to stop the chain.
WARNING:
Ifthe direction of rotation is incorrect,invert the
two phases at the terminal board.
Thisoperationmustbecarriedoutexclusivelyby
competenttechniciansfamiliarwithaccidentpre-
panel.
Before starting-up the freezers connected to the
machine, place a container under the ice-cream
bypassoutletpipeandanotherunder theproduct
collectionchute.
2
1
2
2

HOYER COMET C
CC7810BE5-1
Contents
Tetra Pak
Hoyer
5.1 Product change.........................................................................................................5-2
5.2 Mechanicaladjustments............................................................................................5-3
5.2.1 Cone feed station adjustment..........................................................................5-3
5.2.2 Cup feed station adjustment............................................................................5-3
5.2.3 Cone gauging - chocolate spray station adjustment........................................5-4
5.2.3a Chocolate spray pump flow adjustment..........................................................5-4
5.2.4 Ice-cream dosing/decorating station adjustment.............................................5-5
5.2.4a Cone/cup ice-cream dosing station adjustment for flame shape cone/cup......5-5
5.2.5 Topping station adjustment.............................................................................5-6
5.2.5a Pencil filler station adjustment........................................................................5-6
5.2.6 Granule station adjustment..............................................................................5-6
5.2.7 Lid feed station adjustment.............................................................................5-7
5.2.7aLid feed station adjustment for flame shape cone/cup....................................5-7
5.2.8 Cone lid closing station adjustment.................................................................5-8
5.2.9 Cup lid closing station adjustment..................................................................5-8
5.2.10 Cone ejector station adjustment......................................................................5-9
5.2.11Cup ejector station adjustment........................................................................5-9
5.3 Pneumatic adjustments...........................................................................................5-10
5.3.1 Granule station adjustment............................................................................5-10
5.3.2 Gauge - chocolate spray station adjustment..................................................5-10
5.3.3 Doser rotation speed adjustment for flame shape cone/cup..........................5-10
5.4 Control panel adjustments......................................................................................5-11
5.4.1 PLC settings..................................................................................................5-11
5.4.2 Factory-set standard program.......................................................................5-14
5 - ADJUSTMENTS AND FORMAT CHANGE PROCEDURES

CC810BE5-2
Tetra Pak
Hoyer
The HOYER COMET C is a machine designed
forfillingandsealingcontainers(conesandcups).
Themachinecan handle conesandcupsupto 80
mm diameter on three lines or 115 mm on two
lines.
The production of standard cones makes use of
the following stations:
- cone feed (Part. 1, Fig. 5.1);
- chocolate dosing andspray (Part. 3, Fig. 5.1);
- one or more ice cream or one or two flavour
ice cream mix dosing stations (Part. 4, Fig.
5.1);
- topping (Part. 5, Fig. 5.1);
- granule (Part. 6, Fig. 5.1);
- lid positioning(Part.7,Fig.5.1);
- lid sealing (Part. 8, Fig. 5.1);
- product ejector (Part. 10, Fig. 5.1);
- product unloading belt (Part. 9, Fig. 5.1);
Theproductionofstandardcupsmakesuseofthe
followingstations:
- cup feed (Part. 2, Fig. 5.1);
- ice cream or one or two flavour ice cream
mix doser (Part. 4, Fig. 5.1);
- lid positioning(Part.7,Fig.5.1);
- lid sealing (Part. 8, Fig. 5.1);
- product ejector (Part.11, Fig. 5.1);
- product unloading belt (Part. 9, Fig. 5.1).
When changing from one cone/cup format to
anotherof differentsize, the lamella set,the cone
feed magazine, the sizing pads, the lid feed
5.1 Productchange
magazines and crimper all need to be changed.
Theproductionofstandardflameshapecone/cup
makes use of the following stations:
- cone/cup feed (Part. 2, Fig. 5.1);
- chocolate spray (Part. 3, Fig. 5.1);
- one or two flavour ice cream or ice cream
mix dosing stations (Part. 4, Fig. 5.1);
- lid positioning(Part.7,Fig.5.1);
- lid sealing (Part. 8, Fig. 5.1);
- product ejector (Part.11, Fig. 5.1);
- product unloading belt (Part. 9, Fig. 5.1).
When changing format from cones to cups, the
lamellaset needs to bechanged,the cup feed and
relative suckers need to be installed, the lid feed
magazine changed, the cone crimpers need to be
replaced with lid presses, and the cone ejector
station (Part. 10, Fig. 5.1) replaced with the cup
ejector(Part. 11, Fig.5.1) and therelative ejector
disks.
FNOTE:
When the machine is set-up for the production
of cones and cups, the topping and granule
stationscanbeusedfordecoratingstandard cups.
As the machine is controlled by an operator in-
terface program, each product (format) requires
a different working program.
Fig.5.1
3
45
6
7
8
11
10
9
2
1

CC810BE 5-3
Tetra Pak
Hoyer
5.2 Mechanicaladjustments
5.2.1 Conefeedstationadjustment
Press button F12 ( Fig. 5.14) onthe control panel
to start the cone feed station.
Press jog button F2 (Fig. 5.14) until the upper
cone stop blades open.
With the machine stopped and the cone stop
blades open, inset two cones in the magazine
(Part.1, Fig. 5.2).
Check that the cone in the released position rests
correctly in the calliper holes of the oscillating
levers (Part.2,Fig. 5.2), then check that the cone
in the released position is 5 mm below the cone
stop blade.
Makesure that the oscillating conereleaselevers
hold the cornets without exerting too much
pressure.
Fig.5.2
5.2.2 Cupfeedstationadjustment
Use the jog command F2 (Fig. 5.14) to position
the suction cups at their maximum height.
Thenplacean ice-cream cup in the magazineand
check that the blades (Part. 1, Fig. 5.3) hold the
cup without squashing it. Adjust the height of
thecupfeedby rotating the adjusting screw(Part.
2, Fig. 5.3) such that the suction cups touch the
bottom of the container.
Fig.5.3
If the distance is greater than 5 mm, lower the
mobile part of the cone stop blade and magazine
support. If the released cone is between the cone
stopblades, raise the mobilepartof the cone stop
blade and magazine support to the required
distance.
After having carried out the above adjustment,
make sure that the cone pusher plate just touches
the edge of the cornet, otherwise adjust the
position of the cone pusher plate (Part.3, Fig.
5.2).
At this point check that at low speed the cone is
released immediately after the lamella chain has
stopped.
Followtheaboveprocedurewhenchangingformat.
FNOTE:
In the case of a machine set-up to produce
different types of cups, it is advisable to make a
noteof the differentadjustments inorder tomake
format changes easier and quicker.
2
1
3
2
1

CC810BE5-4
Tetra Pak
Hoyer
5.2.3 Conegauging-chocolatespraystationadjustment
Theconegaugingstationisnecessaryforspreading
themouthof the paper wrapped around thecones
whichtendstofoldoverduringfeeding.
Theheight of the spray nozzle canbe adjustedby
slackening the adjustingscrew (Part. 1, Fig.5.4)
Fig.5.4
androtating ring nut (Part. 2, Fig. 5.4) clockwise
toincrease thetravelofthepneumaticactuatorand
anticlockwiseto reduceit.
At theend ofthe adjustment,tightenscrew (Part.
1, Fig. 5.4).
1
2
5.2.3aChocolatespraypumpflowadjustment
Thechocolatespraypumpisassembledonatem-
perature-controlled tank (Part. 1, Fig. 5.4a)
located outside of the filler and connected to the
sprayersthroughhosescomingfromthedistributor
(Part. 2, Fig. 5.4a).
To adjust pumpflow, loosen the fasteningringnut
(Part.3,Fig.5.4a)andturnitclockwisetoincrease
thetravelofthepneumaticactuatororanticlockwise
to decrease the travel. Upon completion of this
operation, tighten thering nut (Part. 3, Fig. 5.4a)
again.
Turn on the chocolate heating resistance thirty
minutesbeforestartingproductionbypressingpush
button A1 (Part. 4; Fig. 5.14).
FNOTE:
Make sure that there is water in the jacket at all
timesto preventtheresistancesfromburningout.
Fig.5.4a
43
1
2
43
2