TEXA eTRUCK User manual

TEXA eTRUCK
MANUALE TECNICO
TECHNICAL MANUAL
MANUEL TECHNIQUE
TECHNISCHE BEDIENUNGSANLEITUNG
MANUAL TECNICO
MANUAL TECNICO
INSTRUKCJA OBSŁUGI TECHNICZNEJ
ТЕХНИЧЕСКОЕ РУКОВОДСТВО
Rev.01

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SUMMARY
REVISION OF THE MANUAL..................................................................5
INTRODUCTION......................................................................................6
1 LEGEND OF THE SYMBOLS USED..................................................7
2 GLOSSARY........................................................................................8
3 GENERAL SAFETY REGULATIONS.................................................9
3.1 Glossary.................................................................................................9
3.2 Operator Safety Regulations..................................................................9
3.2.1 General Safety Regulations........................................................................9
3.2.2 Risk of Asphyxiation...................................................................................9
3.2.3 Risk of Impact and Crushing.......................................................................9
3.2.4 Hazards Caused by Moving Parts............................................................10
3.2.5 Risk of Burning or Scalding......................................................................10
3.2.6 Fire and Explosion Hazard.......................................................................11
3.2.7 Noise Hazard............................................................................................11
3.2.8 High Voltage Hazard.................................................................................11
3.2.9 Poisoning Hazard.....................................................................................12
3.3 General User and Maintenance Warnings...........................................12
4 SPECIFIC USER SAFETY RULES FOR TEXA eTRUCK................13
4.1 General Rules......................................................................................13
4.2 User Safety...........................................................................................13
4.3 Vehicle Safety......................................................................................13
4.4 Device Safety.......................................................................................14
5 ENVIRONMENTAL INFORMATION.................................................16
6 OPERATION OF THE RADIO DEVICES..........................................17
7 REGULATORY INFORMATION.......................................................18
8 TEXA eTRUCK.................................................................................19
9 DESCRIPTION..................................................................................20
10 TECHNICAL FEATURES ...............................................................21
11 INSTALLATION AND CONFIGURATION.......................................23
11.1 Preliminary operations........................................................................23
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11.2 Configuration through the App...........................................................23
11.3 Installation in the Vehicle....................................................................24
11.3.1 Installation through 9-pin Deutsch Adapter.............................................24
12 eTRUCK INSTALLATION KIT FOR VOLVO EURO IV-V
(ACCESSORY)......................................................................................26
13 USE.................................................................................................32
14 POWER SUPPLY ..........................................................................32
15 BLINK CODES................................................................................33
16 MAINTENANCE..............................................................................34
17 TROUBLESHOOTING....................................................................35
18 LEGAL NOTICES............................................................................36
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TEXA ETRUCK TECHNICAL MANUAL
REVISION OF THE MANUAL
This document is revision 01 of the TEXA eTRUCK technical manual.
Issue date: 11/10/2017
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INTRODUCTION
Dear Customer,
We would like to thank you for choosing a TEXA product for your workshop.
We are certain that you will get the greatest satisfaction from it and receive a
great deal of help in your work.
Please read through the instructions in this manual carefully and keep it for
future reference.
Reading and understanding the following manual will help you to avoid damage
or personal injury caused by improper use of the product to which it refers.
TEXA S.p.A reserves the right to make any changes deemed necessary to
improve the manual for any technical or marketing requirement; the company
may do so at any time without prior notice.
This product is intended for use by technicians specialised in the automotive
field only. Reading and understanding the information in this manual cannot
replace adequate specialised training in this field.
The sole purpose of the manual is to illustrate the operation of the product sold.
It is not intended to offer technical training of any kind and technicians will
therefore carry out any interventions under their own responsibility and will be
accountable for any damage or personal injury caused by negligence,
carelessness, or inexperience, regardless of the fact that a TEXA S.p.A. tool
has been used based on the information within this manual.
Any additions to this manual, useful in describing the new versions of the
program and the new functions associated to it, may be sent to you through our
TEXA technical bulletin service.
This manual is to be considered an essential part of the product it refers to. If it
is resold, the original buyer is therefore required to forward the manual to the
new owner.
Reproduction, whole or in part, of this manual in any form without written
authorisation by the manufacturer is strictly forbidden.
The original manual was written in Italian, every other language is a translation
of the original manual.
© copyright and database rights 2018. The material contained in this
document is protected by copyright and database rights. All rights reserved by
Law and under International Conventions.
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1 LEGEND OF THE SYMBOLS USED
The symbols used in the manual are described in this chapter.
Asphyxiation Risk
Explosion Risk
High Voltage Hazard
Fire / Burn risk
Poisoning Hazard
Corrosive Substances Risk
Noise Hazard
Moving Parts Risk
Crushing Risk
General Risk
Important information
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2 GLOSSARY
This chapter provides the meaning of the technical terms used in the manual:
•Device: any TEXA eTRUCK device.
•WORKSHOP: the workshop that sells and installs TEXA eTRUCK devices.
•FLEET MANAGER: the manager of the vehicle fleet who subscribed the Fleet
Contract in order to use the services associated with TEXA eTRUCK.
•DRIVER: the driver of a vehicle of the fleet.
•Fleet: the group of vehicles managed by the FLEET MANAGER, where TEXA
eTRUCK is installed.
•TEXA eTRUCK FLEET MANAGER WEB Portal: the WEB portal owned by
TEXA through which the FLEET MANAGER can view the data related to the
vehicles of her/his fleet.
•TEXA eTRUCK WORKSHOP WEB Portal: the WEB portal owned by TEXA
through which the WORKSHOP can view the data related to the vehicles of its
customers.
•Coverage list: theofficialdocumentthatindicatesonlythevehiclesonwhichyou
can safely install the device.
•16-pin OBD socket: thediagnosticsocketspecificforEuropeanEURO4,EURO
5,EURO6vehicles,some Americanheavyduty vehiclesandfor lightcommercial
vehicles.
•9-pin Deutsch OBD socket: the diagnostic socket specific for American heavy
duty vehicles.
•Pairing: the mutual recognition process that takes place when two Bluetooth
devices must establish communication for the first time. It could require you to
enter an identification code (PIN).
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3 GENERAL SAFETY REGULATIONS
3.1 Glossary
•Operator: qualified individual, in charge of using the device / tool.
•Equipment / device / tool: the purchased product.
•Workplace: the place where the operator must carry out her/his work.
3.2 Operator Safety Regulations
3.2.1 General Safety Regulations
•Theoperatormust be completely clear-headed and soberwhenusing the device;
taking drugs or alcohol before or when operating the device is strictly forbidden.
•The operator must not smoke during device operation.
•The operator must carefully read all the information and instructions in the
technical documents provided with the device.
•The operator must follow all the instructions provided in the technical documents.
•The operator must always watch over the device during the various operating
phases.
•The operator must make sure she/he is working in an environment which is
suitable for the operations that must be carried out.
•The operator must report any faults or potentially hazardous situation in
connection with the workplace or the device.
•The operator must carefully follow the safety regulations required for the
workplace in which she/he is working and required by the operations she/he has
been asked to carry out.
3.2.2 Risk of Asphyxiation
Exhaust gases from internal combustion engines, whether petrol or
diesel, are hazardous to your health and can cause serious harm to
your body.
Safety Precautions:
•Theworkplacemustbeequippedwithanappropriateventilationandairextraction
system and must be in compliance with standards according to current national
laws.
•Always activate the air extraction system when working in closed environments.
3.2.3 Risk of Impact and Crushing
The vehicles which are undergoing A/C system recharging operations
and the devices must be properly blocked using the specific
mechanical brakes/blocks while being serviced.
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Safety Precautions:
•Always make sure that the vehicle is in neutral gear (or that it is set in parking
position in case of a vehicle equipped with automatic transmission).
•Always activate the hand brake or parking brake on the vehicle.
•Always block the wheels on the vehicle with the specific mechanical blocks.
•Make sure the device is stable, on a flat surface and that the wheels are locked
with the specific mechanical blocks.
3.2.4 Hazards Caused by Moving Parts
Vehicle engines include parts that move, both while running and not
running (e.g.: the cooling fan is controlled by a thermal switch in
connection with the coolant temperature and can be activated even
when the vehicle is off), that can injure the operator.
Safety Precautions:
•Keep hands away from moving parts.
•Disconnect the engine cooling fan each time the engine you are working on is
still hot. This will avoid the fan from becoming activated unexpectedly even when
the engine is off.
•Do not wear ties, loose clothes, wrist jewellery or watches when working on a
vehicle.
•Keep connection cables, probes and similar devices away from the moving parts
of the engine.
3.2.5 Risk of Burning or Scalding
The parts that are exposed to high temperatures in engines that are
moving or have just stopped could burn the operator.
Remember that catalytic mufflers reach very high temperatures, able
to cause serious burns or even start fires.
Acid in the vehicle batteries is another potential hazard.
Safety Precautions:
•Protect your face, hands, and feet by using suitable protection.
•Avoid contact with hot surfaces, such as spark plugs, exhaust pipes, radiators
and connections within the cooling system.
•Make sure there are no oil stains, rags, paper or other inflammable material near
the muffler.
•Avoid splashing electrolyte onto your skin, eyes and clothes, as it is a corrosive
and highly toxic compound.
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3.2.6 Fire and Explosion Hazard
The following are potential fires and / or explosion hazards:
•The types of fuel used by the vehicle and the vapours released by these
fuels.
•The refrigerants used by the A/C system.
•The acid in the vehicle batteries.
Safety Precautions:
•Let the engine cool down.
•Do NOT smoke near the vehicle.
•Do NOT expose the vehicle to open flames.
•Make sure that the electrical connections are all well insulated.
•Collect any fuel that might have spilled.
•Collect any refrigerant that might have spilled.
•Make sure you are always working in an environment equipped with a good
ventilation and air extraction system.
•Always activate the air extraction system when working in closed environments.
•Cover the openings of the batteries with a wet cloth in order to stifle the explosive
gases before proceeding in testing or recharging.
•Avoid causing sparks when connecting cables to the battery.
3.2.7 Noise Hazard
Loud noises that may occur within the workplace, especially during
service operations, may damage the operator's hearing.
Safety Precautions:
•Protect your ears with suitable protective ear wear.
3.2.8 High Voltage Hazard
The voltage supply from the mains that powers the devices in the
workplace and the voltage within the vehicle starter system is a
potential shock hazard to the operator.
Safety Precautions:
•Make sure the electrical system in the workplace is compliant to current national
standards.
•Make sure the device being used is connected to ground.
•Cut off the power supply voltage before connecting or disconnecting cables.
•Do NOT touch the high voltage cables when the engine is on.
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•Operate in conditions of insulation from ground.
•Work with dry hands only.
•Keep conductive liquids away from the engine while working.
•Never leave tools on the battery in order to avoid accidental contacts.
3.2.9 Poisoning Hazard
The hoses used to extract the gases can release toxic gases,
dangerous to the operator if exposed to temperatures higher than 250
°C or in case of a fire.
Safety Precautions:
•Should you inhale these gases, seek medical advice immediately.
•Use neoprene or PVC gloves when eliminating combustion deposits.
3.3 General User and Maintenance Warnings
When using the device or carrying out ordinary maintenance (e.g. fuse
replacement) on the device, carefully follow the information provided below.
•Do not remove or damage the labels/tags and the warnings on the device; do
NOT in any case make them illegible.
•Do not remove, or block, any safety devices the device is equipped with.
•Only use original spare parts or spare parts approved by the manufacturer.
•Contact your retailer for any extraordinary maintenance.
•Periodically check the electrical connections of the device, making sure they are
in good condition and replacing any damaged cables.
•Periodically check parts that are subject to wear and replace them if necessary.
•Do not open or disassemble the device.
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4 SPECIFIC USER SAFETY RULES FOR TEXA eTRUCK
The technology used for the design and manufacturing control of TEXA
eTRUCK makes it a reliable, simple and safe device to use.
Users of TEXA eTRUCK are required to follow the general safety rules, to use
the device for its intended use only and to take care of it as indicated in this
manual.
4.1 General Rules
•The user must have carefully read all the information and instructions indicated
in the technical documents provided with the device.
4.2 User Safety
The device was designed and created in order to allow an easy, fast
and safe installation; nevertheless, it is impossible to completely
eliminate some of the risks connected to this operation.
Safety Measures:
•Make sure the vehicle's instrument panel is off before starting the installation.
•Make sure the vehicle on which you wish to install the device is on a flat surface
and with the parking brake engaged.
•Make sure there are not any damaged cables around the diagnostic socket.
•Be careful not to injure yourself on sharp plastic edges or metal plates around the
diagnostic socket.
Thepositioninwhichthe deviceisplacedand thebehaviourofits LEDs
were designed to avoid any possible obstacle or interference for the
driver.
Lack of concentration while driving puts both the driver and the vehicle
in danger.
Safety Measures:
•Do not drive the vehicle before reassembling the plastic parts and panels
previously removed.
•Do not get distracted by checking the status of the device or interacting with it
neither directly or through the display unit.
4.3 Vehicle Safety
The device was designed and created in order to allow an easy, fast
and safe installation; nevertheless, it is best to be sure not to
compromise any vehicle function during this operation. 13
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Safety Measures:
•Delicately remove any plastic part, cover or bulkhead that might cover the
diagnostic socket, being careful not to loose any screw or fastening hook.
•Be careful not to damage or disconnect any plastic part or cable near the
diagnostic cable.
•Carefully reposition and close any plastic part, cover or bulkhead once the
device's installation and configuration phase is completed.
•Do not install the device on vehicles that are not supported.
4.4 Device Safety
The device was designed to be used in specific environmental
conditions.
Using the device in environments with temperatures and humidity that
differ from those specified may impair its efficiency.
Safety measures:
•Always place the device in a dry area.
•Do not expose or use the device close to heat sources.
•Position the device in order to guarantee its proper ventilation.
•Donot use corrosive chemicals, solventsor harsh detergents to cleanthe device.
The device was created to be mechanically resistant and suitable for
the use it was designed for.
Careless use and excessive mechanical strain may impair its
efficiency.
Safety measures:
•Do not drop, shake or knock the device.
•Do not carry out any type of intervention that may damage the device.
•Do not open or disassemble the device.
•Do not force the device or the connectors and take the utmost care during all
connecting and disconnecting operations.
•Connect the device properly and securely in order to avoid it from accidentally
disconnecting during use.
•Do not use screwdrivers or other tools to lever and disconnect the device.
The device was manufactured to be electrically safe and to work with
specific supply voltage levels.
Failure to comply with the specifications related to the power supply
may impair the device's efficiency.
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Safety measures:
•Do not wet the device with water or other liquids.
•Use the device on vehicles with a 12-24 V DC power supply, chassis connected
to the negative pole, and in any case only on supported vehicles.
•The connection for the device's power supply must always be with the battery-
operated system of the vehicle being tested.
The electromagnetic compatibility tests carried out on the device
guarantee that it can be adapted to the technologies normally used on
vehicles (ex.: engine control, ABS, airbag, etc.). Nevertheless, if
malfunctions occur, contact the vehicle's dealer.
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5 ENVIRONMENTAL INFORMATION
For information regarding the disposal of this product please see
the pamphlet supplied.
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6 OPERATION OF THE RADIO DEVICES
Wireless connection with Bluetooth® technology
ThewirelessconnectionwithBluetoothtechnologyisatechnologythatsupplies
a standard and reliable method to exchange information between different
devices,usingradiowaves.Productssuchascellularphones,portabledevices,
computers, printers, cameras, pocket PCs etc. use this type of technology.
The Bluetooth interface searches for compatible electronic devices according
to the radio signal they generate and establishes a connection between them.
The tools operate a selection suggesting only compatible / enabled devices.
This does not exclude the presence of other sources of communication or
interference.
THE EFFICIENCY AND THE QUALITY OF THE BLUETOOTH
COMMUNICATION MAY BE INFLUENCED BY THE PRESENCE OF RADIO
DISTURBANCE SOURCES. THE COMMUNICATION PROTOCOL HAS
BEEN DEVELOPED TO MANAGE THESE TYPES OF ERRORS; HOWEVER,
IN THESE CASES COMMUNICATION MAY BECOME DIFFICULT AND
CONNECTION MAY REQUIRE SEVERAL ATTEMPTS.
SHOULD THE WIRELESS CONNECTION ENCOUNTER SERIOUS
PROBLEMS THAT MAY COMPROMISE A REGULAR COMMUNICATION,
THE SOURCE OF THE ENVIRONMENTAL ELECTROMAGNETIC
INTERFERENCE MUST BE IDENTIFIED AND ITS INTENSITY REDUCED.
Position the product in order to guarantee the correct operation of its radio
devices. In particular, do not cover it with any shielding or metal materials in
general.
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7 REGULATORY INFORMATION
Simplified EU Declaration of Conformity
The manufacturer, TEXA S.p.A, declares that the type of radio
equipment TEXA eTRUCK is compliant with the RED 2014/53/EU
directive.
The complete text of the EU declaration of conformity is available at
the following Internet address http://www.texa.it/download.
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8 TEXA eTRUCK
TEXA eTRUCK is a compact device that allows the workshop to constantly
monitorthevehiclestatusremotely,managingitsmaintenancefromapredictive
point of view and carrying out adjustment functions that allow restoring the
optimal vehicle conditions.
For the WORKSHOP: eTRUCK is the linking element between the mechanic
and the industrial vehicle, fostering customer loyalty through a continuous
assistance service.
For the DRIVER and FLEET MANAGER: eTRUCK is the ideal solution for
DRIVERS and FLEET MANAGERS who want to be constantly updated on the
conditions of their vehicles, as it allows them to realise specific actions for cost
reduction and vehicle use optimisation, thanks to a dedicated app and
management portal.
The device is able to acquire the required data from the vehicle and to transmit
it in real time via Bluetooth to the smartphone selected as a display unit.
For this to occur, a specific app must be installed in the smartphone.
The app can be downloaded directly from the Internet through
and .
Furthermore,becauseof itssmallsize, thedevicetakes uplittlespaceanddoes
not interfere with driving.
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9 DESCRIPTION
1. LED
•Red / green LED
•Blue LED
2. OBD connector
3. Retention hook
(*) For further information see the Blink Codes chapter.
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