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1
SLVUBI9A–October 2018–Revised March 2019
Submit Documentation Feedback Copyright © 2018–2019, Texas Instruments Incorporated
TPS16630-32EVM: Evaluation Module for TPS1663x
User's Guide
SLVUBI9A–October 2018–Revised March 2019
TPS16630-32EVM: Evaluation Module for TPS1663x
This user’s guide describes the evaluation module (EVM) for the Texas instruments TPS1663 family of
eFuse devices, TPS16630 and TPS16632. The document provides EVM configuration information and
test setup details for evaluating TPS1663 eFuse devices with the EVM. The EVM schematic, board layout
and bill of materials (BOM) are also included.
Contents
1 Introduction ................................................................................................................... 1
2 Description.................................................................................................................... 2
3 General Configurations ..................................................................................................... 3
4 EVM Board Assembly Drawings and Layout ........................................................................... 10
5 Schematics.................................................................................................................. 12
6 Bill of Materials ............................................................................................................. 13
List of Figures
1 EVM Test Setup ............................................................................................................. 5
2 Output Voltage Start-Up Waveform ...................................................................................... 7
3 Output Short-Circuit Protection ............................................................................................ 9
4 Top Side Placement ....................................................................................................... 10
5 Top Layer ................................................................................................................... 11
6 Bottom Layer................................................................................................................ 11
7 TPS16630-32EVM Schematic............................................................................................ 12
List of Tables
1 SVHC Summary ............................................................................................................. 2
2 TPS16630-32EVM Options and Setting.................................................................................. 2
3 Input and Output Connector Functionality................................................................................ 3
4 Test Points Description ..................................................................................................... 3
5 Jumper and LED Descriptions ............................................................................................. 3
6 Power Supply Setting for the TPS16630-32EVM........................................................................ 6
7 Default Jumper Setting for the TPS16630-32EVM...................................................................... 6
8 TPS16630-32EVM DMM Readings at Different Test Points........................................................... 6
9 TPS16630-32EVM Oscilloscope Setting for the Output Voltage Start-Up Test..................................... 7
10 TPS16630-32EVM Jumper Setting for Current Limits.................................................................. 8
11 TPS16630-32EVM Output Short-Circuit Protection Test............................................................... 9
12 TPS16630-32EVM Bill of Materials...................................................................................... 13
Trademarks
All trademarks are the property of their respective owners.
1 Introduction
The TPS16630-32EVM allows reference circuit evaluation of TI's TPS1663x eFuse devices. The
TPS1663x are 4.5-V to 60-V, 0.6-A to 6-A industrial eFuses with integrated 31-mΩFET, programmable
undervoltage, overvoltage, overcurrent, inrush current protection, and output current monitoring features.
Introduction
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1.1 REACH Compliance
In compliance with the Article 33 provision of the EU REACH regulation, we are notifying you that this
EVM includes a component containing at least one substance of very high concern (SVHC) above 0.1%.
These uses from Texas Instruments do not exceed 1 ton per year. The SVHC summary is listed in Table 1
Table 1. SVHC Summary
Component Manufacturer Component type Component part number SVHC
Substance SVHC CAS (when available)
Diodes Inc. Diode SMCJ33CA-13-F Lead 7439-92-1
1.2 EVM Features
The TPS16630-32EVM features include:
• 4.5-V to 60-V input operating voltage range
• 0.6-A to 6-A programmable current limit
• Output Power Limiting Scheme (PLIM)
• Programmable input UVLO and OVP cut off – 18 V and 33 V respectively
• Fixed Overvoltage Clamp (Channel 2 only) – 35-V fixed
• Programmable VOUT slew rate control
• Selectable Overcurrent fault response (Auto-Retry and Latch)
• Optional on-board transient protection devices like input TVS and output Schottky diodes
• 33-V SMC TVS for power rails up-to 33-V and 51-V SMB TVS for 48-V power rails
• On-board reset switch and fault indicators
1.3 Applications
• PLC, CNC
• Medical Equipment
• Control and Automation
• Industrial power systems
• Sensors Hubs
2 Description
The TPS16630-32EVM enables full evaluation of the TPS1663x devices. This EVM has two independent
channels (CH1 and CH2) where two devices can be evaluated together. CH1 is configured to test OVP
cut-off version TPS16630 and CH2 is configured to test OV clamp and power limit version TPS16632.
Input power is applied at T1 (CH1) and T3 (CH2) while T2 (CH1) and T4 (CH2) provide the output
connections to the load respectively. Refer to the schematic in Figure 7 and EVM test setup in Figure 1.
S1 and S2 allow U1 and U2 to be reset or disabled and Jumper J4 and J10 allow current limit setting to be
changed.
S1 and S2 allows U1 and U2 to RESET. A fault (FLTb) indicator is provided by D1 and D6 for CH1 and
CH2, respectively. Scaled current for each channel can be monitored at TP8 and TP17 with a scaling
factor of 0.83 V / A.
Table 2. TPS16630-32EVM Options and Setting
Part Number EVM Function VIN Range UVLO OVP Current Limit Versions Available
CH1 CH2 CH1 CH2 Minimum
Setting Maximum
Setting
TPS16630-32EVM 4.5-V to 60-V, 0.6-A to 6-A
Industrial eFuse 4.5 V to 60 V 18 V 18 V 33-V OV
Cutoff 35-V OV
Clamp 0.6 A 6 A
Auto retry
Latch off
Current Limit
Circuit Breaker
Power Limit
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General Configurations
3
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TPS16630-32EVM: Evaluation Module for TPS1663x
3 General Configurations
3.1 Physical Access
Table 3 lists the TPS16630-32EVM input and output connector functionality, Table 4 describes the test
point availability, and Table 5 describes the jumper functionality.
Table 3. Input and Output Connector Functionality
Connector Label Description
T1 CH1 VIN1(+), GND(–) CH1 input power supply to the EVM
T2 VOUT1(+), GND(–) CH1 output from the EVM
T3 CH2 VIN2(+), GND(–) CH2 input power supply to the EVM
T4 VOUT2(+), GND(–) CH2 output from the EVM
NOTE: For testing with continuous input voltage greater than 33V, remove TVS diode D2 (for CH1)
and D7 (for CH2) and install TVS diodes with appropriate voltage rating.
For testing with continuous input voltage greater than 50V, diodes D2 and D7 and capacitors
C3 and C7 have to be replaced with diodes and capacitors of appropriate voltage rating.
Table 4. Test Points Description
Channel Test Points Label Description
CH1 TP1 FLTb1 CH1 fault indicator
TP2 SHDNb1 CH1 shutdown input
TP3 VIN1 CH1 system power supply input
TP4 VOUT1 CH1 output voltage
TP5, TP6, TP7 GND GND
TP8 IMON1 CH1 output current monitor
TP9 PGOOD1 CH1 output power good
CH2 TP10 FLTb2 CH2 fault indicator
TP11 SHDNb2 CH2 shutdown input
TP12 VIN2 CH2 system power supply input
TP13 VOUT2 CH2 output voltage
TP14, TP15, TP16 GND GND
TP17 IMON2 CH2 output current monitor
TP18 PGOOD2 CH2 output power good
Table 5. Jumper and LED Descriptions
Jumper Label Description
J1 J1 CH1 fault LED pulled to VIN1, if installed
J2 J2 CH1 output power good indicator LED pulled to VOUT1, if installed
J4 J4 CH1 current limit setting
spac1-2 position sets 6 A
spac3-4 position sets 4.5 A
spac5-6 position sets 2 A
spac7-8 position sets 1 A
spac9-10 position sets 0.6 A
J5 J5 CH1 MODE selection
spacOpen position sets latch-off mode
spacClosed position sets auto-retry mode
J6 J6 Not Used, Reserved
J7 J7 CH2 fault LED pulled to VIN1, if installed
General Configurations
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Table 5. Jumper and LED Descriptions (continued)
Jumper Label Description
J8 J8 CH2 output power good indicator LED pulled to VOUT1, if installed
J10 J10 CH2 current limit setting
spac1-2 position sets 6 A
spac3-4 position sets 4.5 A
spac5-6 position sets 2 A
spac7-8 position sets 1 A
spac9-10 position sets 0.6 A
J11 J11 CH2 MODE selection
spacOpen position sets latch-off mode
spacClosed position sets auto-retry mode
J12 J12 CH2 PLIM setting
spacDisables power limiting, if installed
D1, D6 (RED-
LED) Fault LED CH1, CH2 fault indicators, respectively. LED turns on when the internal MOSFET is disabled
due to any fault condition such as undervoltage, overvoltage, overload, short circuit, reverse
current, and thermal shutdown.
D5, D10
(GREEN-LED) Output power
indicator CH1, CH2 output power good indicators, respectively. LED turns on whenever the output
voltage is above programmed power good threshold 12 V.
3.2 Test Equipment
3.2.1 Power Supplies
One adjustable power supply: 0-V to 60-V output, 0-A to 8-A output current limit.
3.2.2 Meters
One DMM minimum needed and may require more if simultaneous measurements are required.
3.2.3 Oscilloscope
A DPO2024, or equivalent. Three 10x voltage probes and one DC current probe.
3.2.4 Loads
One resistive load which can tolerate up to 8-A DC load at 24 V.
NOTE: A resistive load is recommended for testing. If an electronic load is used, ensure that the
output load is set in the constant resistance (CR) mode, not in the constant current (CC)
mode.
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General Configurations
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3.3 Test Setup
Figure 1 shows the typical test setup for the TPS16630-32EVM. Connect T1/T3 to the power supply and
T2/T4 to the load.
Figure 1. EVM Test Setup
General Configurations
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3.4 Test Procedure
NOTE: CH1 and CH2 can be tested one by one with a single power supply and the load.
3.4.1 Preliminary Tests
1. Turn on the power supply and set the output voltage and the current limit according to Table 6.
Table 6. Power Supply Setting for the TPS16630-32EVM
EVM Channel Voltage Set Point Power Supply Current
Limit
TPS16630-32EVM CH1 24 V 8 A
CH2 24 V 8 A
2. Turn on the load and set the load resistance to 24-Ω±1 Ω.
3. Disable the power supply, load and hook up the TPS16630-32EVM assembly as shown in Figure 1
4. Make sure the default evaluation board jumper settings are as shown in Table 7.
Table 7. Default Jumper Setting for the TPS16630-32EVM
J1 J2 J4 J5 J6
CH1 Install Install 1-2 Do not Install Do not Install
J7 J8 J10 J11 J12
CH2 Install Install 1-2 Do not Install Do not Install
5. Enable the power supply and the load.
6. Connect the negative probe of the DMM to test point TP5 or TP14, the positive probe to the respective
test points and verify that the voltages shown in Table 8 are obtained.
Table 8. TPS16630-32EVM DMM Readings at Different Test Points
Voltage test on (CH1) Measured Voltage Reading Voltage test on (CH2) Measured Voltage Reading
VIN_SYS1 (TP3) 24 V ±1 V DC VIN_SYS2 (TP12) 24 V ±1 V DC
VOUT1 (TP4) 24 V ±1 V DC VOUT2 (TP13) 24 V ±1 V DC
IMON1 (TP8) 0.83 V ±0.2 V DC IMON2 (TP17) 0.83 V ±0.2 V DC
FLTb1 (TP1) 22.6 V ±0.5 V DC FLTb2 (TP10) 22.6 V ±0.5 V DC
SHDNb1 (TP2) 2.7 V ±0.5 V DC SHDNb2 (TP11) 2.7 V ±0.5 V DC
7. Press the CH1/CH2 shutdown switch S1/S2 and verify the CH1/CH2 output voltage VOUT1/VOUT2
drops to zero. Release the S1/S2 switch and verify the output voltage resumes to nominal 24-V ±1 V.
8. Disable the power supply and the load.
3.4.2 UVLO, OVP Tests
Follow the instructions to verify undervoltage and overvoltage levels of the device:
1. Set the load resistance to 24-Ω±1 Ωand the power supply voltage to 24 V. Enable the power supply
and the load.
2. Increase the CH1 input voltage (VIN1) and monitor the output voltage (VOUT1). Verify that VOUT1
increases as VN1 increases and drops to zero when VIN1 exceeds 33-V ±1 V (CH1 OVP limit).
3. Reduce the CH1 input voltage and verify that the output turns on at 31-V ±1 V.
4. Further reduce the CH1 input voltage and verify that VOUT1 reduces as VN1 reduces and drops to
zero when VIN1 falls below 18-V ±1 V (CH1 UVLO limit).
5. Increase the CH2 input voltage (VIN2) and monitor the output voltage (VOUT2). Verify that VOUT2
increases as VN2 increases and clamps to 35 V when VIN2 exceeds 35-V ±1 V (CH2 OV Clamp limit).
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General Configurations
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TPS16630-32EVM: Evaluation Module for TPS1663x
6. Reduce the CH2 input voltage and verify that the output turns on at 33-V ±1 V.
7. Further reduce the CH2 input voltage and verify that VOUT2 reduces as VN2 reduces and drops to
zero when VIN2 falls below 18-V ±1 V (CH2 UVLO limit).
8. Verify that CH1 and CH2 FLTb red LEDs (D1/D6) turn on whenever the supply voltage reaches either
OVP or UVLO limits of the respective channels.
9. Disable the power supply and the load.
3.4.3 Output Voltage Start-Up Time Test
Follow the instructions to verify the individual channels output voltage start-up time:
1. Set up the oscilloscope as listed in Table 9.
2. Set the load resistance to 12-Ω±1 Ωand the power supply voltage to 24 V.
3. Enable the load.
4. Enable the power supply and verify that the output voltage startup waveform is as shown in Figure 2.
Table 9. TPS16630-32EVM Oscilloscope Setting for the Output Voltage Start-Up Test
Oscilloscope Setting CH1 Probe Points CH2 Probe Points
Channel 1 = 10 V / div VIN_SYS1 (TP3) VIN_SYS2 (TP12)
Channel 2 = 10 V / div VOUT1 (TP4) VOUT2 (TP13)
Channel 3 = 20 V / div PGOOD1 (TP19) PGOOD2 (TP20)
Channel 4 = 1 A / div Input current into T1 +Ve wire Input current into T3 +Ve wire
Trigger source = Channel 1
Trigger level = 12 V ±1 V
Trigger polarity = Rising
Trigger mode = Single
Time base 5 ms / div
Figure 2. Output Voltage Start-Up Waveform
General Configurations
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3.4.4 Current Limit and Fault Responses Test
Follow the instructions to verify the current limit and various fault response modes like auto-retry and latch
off:
NOTE: Measuring the current limit value on the oscilloscope can easily cause ±10% error from the
typical expected values as listed in Table 10.
1. Set the current limit to 6 A by installing the J4/J10 jumper in position 1-2.
2. The jumper setting for different current limits is shown in Table 10.
Table 10. TPS16630-32EVM Jumper Setting for Current Limits
CH1, CH2 Jumper Positions (J4, J10) Load Current Limit (A)
1-2 6
3-4 4.5
5-6 2
7-8 1
9-10 0.6
3. Set the load resistance to 24-Ω±1 Ωand the power supply voltage to 24 V.
4. Enable the load and the power supply .
5. Change the load resistance to 3-Ω±1 Ωand verify that the IC limits the current to 6 A and latches off
after current limit
6. Change the load resistance to 24-Ω±1 Ωand disable the power supply.
7. Set the current limit response mode to auto-retry by installing the J5/J11 jumper in the position 1-2.
8. Enable the power supply, change the load resistance to 24-Ω±1 Ωand verify the current limit auto-
retry behavior.
9. Disable the power supply and the load.
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General Configurations
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TPS16630-32EVM: Evaluation Module for TPS1663x
3.4.5 Output Short-Circuit Protection Test
Follow the instructions to verify the output short-circuit protection feature of the device:
1. Set up the oscilloscope as listed in Table 11.
Table 11. TPS16630-32EVM Output Short-Circuit Protection Test
Oscilloscope Setting CH1 Probe Points CH2 Probe Points
Channel 1 = 10 V / div VIN_SYS1 (TP3) VIN_SYS2 (TP12)
Channel 2 = 10 V / div VOUT1 (TP4) VOUT (TP13)
Channel 3 = 20 V / div FLTb1 (TP1) FLTb2 (TP10)
Channel 4 = 2 A / div Input current into T1 +Ve wire Input current into T3 +Ve wire
Trigger source = Channel 1
Trigger level = 12 V ±1 V
Trigger polarity = Falling
Trigger mode = Single
Time base 5 ms / div
2. Set the current limit 2 A by installing the J4/J10 jumper in position 5-6.
3. Set the load resistance to 24 Ω±1 Ωand the power supply voltage to 24 V. Enable the load and the
power supply.
4. Use either wire or FET to short the output to ground and verify the output short-circuit response
waveform as shown in Figure 3.
Figure 3. Output Short-Circuit Protection
EVM Board Assembly Drawings and Layout
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TPS16630-32EVM: Evaluation Module for TPS1663x
4 EVM Board Assembly Drawings and Layout
4.1 PCB Drawings
Figure 4 through Figure 6 show component placement and layout of the EVM.
Figure 4. Top Side Placement