Texas Instruments TPS53129EVM-621 User manual

User's Guide
SLVU432–February 2011
TPS53129EVM-621 Evaluation Module
The TPS53129EVM-621 Evaluation Module presents an easy-to-use reference design for a common
dual-output power supply using the TPS53129 controller in cost-sensitive applications.
Contents
1 Introduction .................................................................................................................. 2
2 Electrical Performance Specifications .................................................................................... 2
3 Schematics ................................................................................................................... 3
4 Connector and Test Point Descriptions .................................................................................. 4
5 Test Setup ................................................................................................................... 5
6 Test Procedure .............................................................................................................. 7
7 Performance Data and Typical Characteristic Curves ................................................................. 8
8 EVM Assembly Drawings and Layout .................................................................................. 12
9 Bill of Materials ............................................................................................................. 16
List of Figures
1 TPS53129EVM-621 Schematic........................................................................................... 3
2 Tip and Barrel Measurement for Output Voltage Ripple............................................................... 5
3 TPS53129EVM-621 Recommended Test Setup ....................................................................... 7
4 Efficiency vs Load .......................................................................................................... 9
5 Efficiency vs Load .......................................................................................................... 9
6 Output Voltage vs Load .................................................................................................. 10
7 Output Voltage vs Load .................................................................................................. 10
8 Output Voltage Ripple .................................................................................................... 11
9 Output Voltage Ripple .................................................................................................... 11
10 Switching Waveform ...................................................................................................... 12
11 Switching Waveform ...................................................................................................... 12
12 Top Assembly.............................................................................................................. 13
13 Bottom Assembly.......................................................................................................... 13
14 Top Layer................................................................................................................... 14
15 Bottom Layer............................................................................................................... 14
16 Internal Layer 1............................................................................................................ 15
17 Internal Layer 2............................................................................................................ 15
List of Tables
1 TPS53129EVM-621 Electrical and Performance Specifications...................................................... 2
2 TPS53129EVM-621 Test Points Description............................................................................ 4
3 TPS53129EVM-621 Bill of Materials.................................................................................... 16
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Introduction www.ti.com
1 Introduction
1.1 Description
The TPS53129EVM-621 evaluation board provides the user with a convenient way to evaluate the
TPS53129 Dual D-CAP2™ Mode Control Step-Down Controller in a realistic cost-sensitive application.
Providing both a low core-type 1.05-V and I/O type 1.8-V output at up to 4 A from a loosely regulated 12-V
(8-V to 22-V) source, the TPS53129EVM-621 includes switches and test points to assist users in
evaluating the performance of the TPS53129 controller in their application.
1.2 Application
• Digital television
• Set-top box
• DSL and cable modems
• Cost-sensitive digital consumer products
1.3 Features
• 8-V to 22-V input
• 1.05-V and 1.8-V output
• Up to 4 A per channel output
• 700-kHz pseudo-fixed frequency D-CAP2™ mode control
• Independent enable switches for power-on/power-off testing
2 Electrical Performance Specifications
Table 1. TPS53129EVM-621 Electrical and Performance Specifications
Parameter Notes and Conditions MIN TYP MAX UNIT
INPUT CHARACTERISTICS
VIN Input Voltage 8 12 22 V
IIN Input Current VIN = 12 V, IOUT1 = 4 A, IOUT2 = 4 A – 1.2 1.5 A
No-Load Input Current VIN = 12 V, IOUT = 0 A – 20 – mA
VIN_UVLO Input UVLO IOUT = 4 A 4.0 4.2 4.5 V
OUTPUT CHARACTERISTICS
VOUT1 Output Voltage 1 VIN = 12 V, IOUT1 = 2 A – 1.05 – V
Line Regulation VIN = 8 V to 22 V – – 1%
Load Regulation IOUT1 = 0 A to 4 A – – 1%
VOUT1_rip Output Voltage Ripple VIN = 12 V, IOUT2 = 4 A – - 30 mVpp
IOUT1 Output Current 1 VIN = 8 V to 22 V 0 4 A
VOUT2 Output Voltage 2 VIN = 12 V, IOUT2 = 2 A – 1.80 – V
Line Regulation VIN = 8 V to 22 V – – 1%
Load Regulation IOUT2 = 0 A to 4 A – – 1%
VOUT2_rip Output Voltage Ripple VIN = 12 V, IOUT2 = 4 A – – 30 mVpp
IOUT2 Output Current 2 VIN = 8 V to 22 V 0 4 A
SYSTEMS CHARACTERISTICS
FSW Switching Frequency 350 700 800 kHz
ηpk1 Peak Efficiency of Output 1 VIN = 12 V – 85% –
η1 Full-Load Efficiency of Output 1 VIN = 12 V, IOUT1 = 4 A – 84% –
ηpk2 Peak Efficiency of Output 2 VIN = 12 V – 89% –
η2 Full-Load Efficiency of Output 2 VIN = 12 V, IOUT2 = 4 A – 88% –
D-CAP2 is a trademark of Texas Instruments.
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+
+
+
www.ti.com Schematics
3 Schematics
NOTE: For Reference Only, See Table 3 for Specific Values.
Figure 1. TPS53129EVM-621 Schematic
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Connector and Test Point Descriptions www.ti.com
4 Connector and Test Point Descriptions
4.1 Enable Switches – SW1 and SW2
TPS53129EVM-621 includes independent enable switches for each of the two outputs. When the switch is
in the DIS position, the channel is disabled and discharged per the TPS53129’s internal discharge
characteristics.
To enable VOUT1, place SW1 in the EN position. To enable VOUT2, place SW2 in the EN position.
4.2 Switching Frequency Select Switch – SW3
TPS53129EVM-621 does not populate SW3. When using TPS53129EVM-621 to evaluate the TPS53126
controller in the TSSOP package, SW3 can be populated to allow selection of the TPS53126 switching
frequency between 350 kHz and 700 kHz.
4.3 Test Point Descriptions
Table 2 lists the test points, their labels, uses, and where additional information is located.
Table 2. TPS53129EVM-621 Test Points Description
Test Point Label Use Section
TP1 SS1 Monitor Channel-1 Soft-Start Voltage Section 4.3.4
TP2 SS2 Monitor Channel-2 Soft-Start Voltage Section 4.3.4
TP3 GND Ground for Input Voltage Section 4.3.1
TP4 GND Ground for Channel-1 Output Voltage Section 4.3.2
TP5 SW1 Monitor Switching Node for Channel 1 Section 4.3.5
TP6 GND Ground for Channel-2 Output Voltage Section 4.3.3
TP7 VOUT2 Monitor Output Voltage for Channel 2 Section 4.3.3
TP8 VOUT1 Monitor Output Voltage for Channel 1 Section 4.3.2
TP9 VIN Monitor Input Voltage Section 4.3.1
TP10 VREG5 Monitor Output of VREG5 Regulator Section 4.3.6
TP11 SW2 Monitor Switching Node for Channel 2 Section 4.3.5
4.3.1 Input Voltage Monitoring – TP3 and TP9
TPS53129EVM-621 provides two test points for measuring the voltage applied to the module. This allows
the user to measure the actual module voltage without losses from input cables and connectors. Measure
all input voltage between TP9 and TP3. To use TP9 and TP3, connect a voltmeter positive terminal to TP9
and negative terminal to TP3.
4.3.2 Channel-1 Output Voltage Monitoring – TP4 and TP8
TPS53129EVM-621 provides two test points for measuring the voltage generated at the VOUT1 output by
the module. This allows the user to measure the actual output voltage without losses from output cables
and connectors. Measure all dc output voltage measurements between TP8 and TP4. To use TP8 and
TP4, connect a voltmeter positive terminal to TP8 and negative terminal to TP4.
For output ripple measurements, TP8 and TP4 allow a user to limit the ground loop area by using the tip
and barrel measurement technique shown in Figure 2.
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TP4TP8
Metal Ground Barrel
Probe Tip
www.ti.com Test Setup
Figure 2. Tip and Barrel Measurement for Output Voltage Ripple
4.3.3 Channel-2 Output Voltage Monitoring – TP6 and TP7
TPS53129EVM-621 provides two test points for measuring the voltage generated at the VOUT2 output by
the module. This allows the user to measure the actual output voltage without losses from output cables
and connectors. Measure all dc output voltage between TP7 and TP6. To use TP7 and TP6, connect a
voltmeter positive terminal to TP7 and negative terminal to TP6.
For output ripple measurements, TP7 and TP6 allow a user to limit the ground loop area by using the tip
and barrel measurement technique shown in Figure 2.
4.3.4 Soft-Start Voltage Monitoring – TP1, TP2, and TP3
TPS53129EVM-621 provides two test points for measuring the soft-start ramp voltages. TP1 monitors the
soft-start ramp of Channel 1. TP2 monitors the soft-start ramp of Channel 2. To use TP1 or TP2, connect
an oscilloscope probe between TP1 or TP2 and TP3.
4.3.5 Switching Node Monitoring – TP3, TP5, and TP11
TPS53129EVM-621 provides two test points for measuring the switching node waveform voltages. TP5
monitors the switching node of Channel 1. TP2 monitors the switching node of Channel 2. To use TP5 or
TP11, connect an oscilloscope probe between TP5 or TP11 and TP3.
4.3.6 5-V Regulator Output Monitoring – TP3 and TP10
TPS53129EVM-621 provides a test point for measuring the output of the internal 5-V regulator. TP10
monitors the output voltage of the internal 5-V regulator. To use TP10, connect a voltmeter positive
terminal to TP10 and negative terminal to TP3.
5 Test Setup
5.1 Equipment
5.1.1 Voltage Source
Use an input voltage source (VIN) of 0-V to 25-V variable dc source capable of supplying 2 Adc minimum.
5.1.2 Meters
A1: 0-Adc to 5-Adc, ammeter
V1: VIN, 0-V to 25-V voltmeter
V2: VOUT1, 0-V to 2-V voltmeter
V3: VOUT2, 0-V to 2-V voltmeter
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Test Setup www.ti.com
5.1.3 Loads
LOAD1: One output load is an electronic load set for constant-current mode capable of 0 Adc to 4 Adc at
1.05 Vdc.
LOAD2: The other output load is an electronic load set for constant-current mode capable of 0 Adc to 4
Adc at 1.8 Vdc.
5.1.4 Oscilloscope and Probe
The oscilloscope, analog or digital, must be set for ac-coupled measurement with 20-MHz bandwidth
limiting. Use 20-mV/division vertical resolution, 1-µs/division horizontal resolution for output ripple voltage
test.
Oscilloscope probes with exposed conductive ground barrels are recommended.
5.1.5 Recommended Wire Gauge
VIN to J3 – The connection between the source voltage VIN and J1 of TPS53129EVM-621 can carry as
much as 2 Adc. The minimum recommended wire size is AWG 16 with the total length of wire less than 2
feet (1-foot input, 1-foot return).
J1 to LOAD1 and J2 to LOAD2 – The connection between J1 and LOAD1, and J2 and LOAD2 of
TPS53129EVM-621 can carry as much as 4 Adc each. The minimum recommended wire size is AWG 14
with the total length of wire less than 2 feet (1-foot input, 1-foot return).
5.1.6 Other Test Equipment
FAN – The TPS53129EVM-621 evaluation module includes components that can become hot to the
touch. Because this EVM is not enclosed to allow probing of circuit nodes, a small fan capable of 200-400
lfm is recommended to reduce component temperatures when operating.
5.2 Recommended Setup
Figure 3 shows the recommended test setup to evaluate the TPS53129EVM-621. Working at an ESD
workstation, ensure that any wrist straps, bootstraps, or mats are connected referencing the user to earth
ground before power is applied to the EVM. An electrostatic smock and safety glasses also are
recommended.
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LOAD1
1.05V @
4A V2
+
-
LOAD2
1.8V @
4A V3
-
+
-
+
-
+
A1
-
+
V
VIN
V1
+-
FAN
www.ti.com Test Procedure
Figure 3. TPS53129EVM-621 Recommended Test Setup
6 Test Procedure
6.1 Start-Up Procedure
1. Prior to connecting the dc input source VIN, it is advisable to limit the source current from VIN to 2 Adc
maximum. Ensure that VIN is initially set to 0 V.
2. Ensure that LOAD1 and LOAD2 are set to constant-current mode to sink 0 A before VIN is applied.
3. Verify that SW1 and SW2 are in the desired position.
4. Place a fan as shown in Figure 3 and turn on, making sure that air is flowing across the EVM.
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Performance Data and Typical Characteristic Curves www.ti.com
5. Increase VIN from 0 Vdc to 12 Vdc.
6.2 Line/Load Regulation and Efficiency Measurement Procedure
1. Set up the TPS53129EVM-621 per Section 5.2.
2. Start up the TPS53129EVM-621 per Section 6.1.
3. Adjust VIN to desired value between 8 Vdc and 22 Vdc.
4. Adjust LOAD1/LOAD2 to desired load between 0 Adc and 4 Adc.
5. Read input voltage, output voltage, and input current from V1, V2/V3, and A1, respectively.
6. Shut down the TPS53129EVM-621 per Section 6.4.
6.3 Output Ripple Voltage Measurement Procedure
1. Set up the TPS53129EVM-621 per Section 5.2.
2. Start up the TPS53129EVM-621 per Section 6.1.
3. Adjust VIN to desired value between 8 Vdc and 22 Vdc.
4. Adjust LOAD1/LOAD2 to desired load between 0 Adc and 4 Adc.
5. Connect the oscilloscope probe to TP8 and TP4 for VOUT1, or TP7 and TP6 for VOUT2 as shown in
Figure 2.
6. Measure output ripple.
7. Shut down the TPS53129EVM-621 per Section 6.4.
6.4 Shutdown Procedure
1. Set SW1 to DIS.
2. Set SW2 to DIS.
3. Decrease LOAD1 to 0 A, and shut down LOAD1.
4. Decrease LOAD2 to 0 A, and shut down LOAD2.
5. Decrease VIN to 0 V, and shut down VIN.
6. Shut down the fan.
7 Performance Data and Typical Characteristic Curves
Figure 4 through Figure 11 present typical performance curves for the TPS53129EVM-621. Because
actual performance data can be affected by measurement techniques and environmental variables, these
curves are presented for reference and may differ from actual field measurements.
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012345
I - Load Current - A
LOAD
V = 8 V
I
50
55
60
65
70
75
80
85
90
h- Efficiency - %
V = 12 V
I
V = 22 V
I
V = 8 V-22 V,
V = 1.05 V,
I = 0 A-4 A
I
OUT1
OUT1
50
55
60
65
70
75
80
85
90
95
h- Efficiency - %
0 1 2 3 4 5
I - Load Current - A
LOAD
V = 8 V
I
V = 12 V
I
V = 22 V
I
V = 8 V-22 V,
V = 1.8 V,
I = 0 A-4 A
I
OUT2
OUT1
www.ti.com Performance Data and Typical Characteristic Curves
7.1 Efficiency
Figure 4. Efficiency vs Load
Figure 5. Efficiency vs Load
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012345
I - Load Current - A
LOAD
V = 8 V
I
V = 12 V
I
V = 22 V
I
V = 8 V-22 V,
V = 1.05 V,
I = 0 A-4 A
I
OUT1
OUT1
1.044
1.046
1.048
1.05
1.052
1.054
1.056
1.058
1.06
V - Output Voltage - V
O
1.795
1.8
1.805
1.81
1.815
1.82
1.825
1.83
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
V - Output Voltage - V
O
I - Load Current - A
LOAD
V = 8 V
I
V = 12 V
I
V = 22 V
I
V = 8 V-22 V,
V = 1.8 V,
I = 0 A-4 A
I
OUT2
OUT2
Performance Data and Typical Characteristic Curves www.ti.com
7.2 Line and Load Regulation
Figure 6. Output Voltage vs Load
Figure 7. Output Voltage vs Load
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TPS53129EVM-621
Output Ripple
Test condition: Vin 12 V, Vo1 1.05 V, 4 A
TPS53129EVM-621
Output Ripple
Test condition: Vin 12 V, Vo2 1.8 V, 4 A
www.ti.com Performance Data and Typical Characteristic Curves
7.3 Output Voltage Ripple
Figure 8. Output Voltage Ripple
Figure 9. Output Voltage Ripple
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TPS53129EVM-621
Switch Node
Test condition: Vin 12 V, Vo1 1.05 V, 4 A
Test condition: Vin 12 V, Vo2 1.8 V, 4 A
TPS53129EVM-621
Switch Node
EVM Assembly Drawings and Layout www.ti.com
7.4 Switch Node Waveforms
Figure 10. Switching Waveform
Figure 11. Switching Waveform
8 EVM Assembly Drawings and Layout
The following figures (Figure 12 through Figure 17) show the design of the TPS53129EVM-621
printed-circuit board (PCB). The EVM has been designed using a 4-layer, 2-oz copper-clad circuit board of
3.5 inch by 2.7 inch to allow the user to easily view, probe, and evaluate the TPS53129 control integrated
circuit in a practical application. Moving components to both sides of the PCB or using additional internal
layers can offer additional size reduction for space-constrained systems.
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www.ti.com EVM Assembly Drawings and Layout
Figure 12. Top Assembly
Figure 13. Bottom Assembly
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EVM Assembly Drawings and Layout www.ti.com
Figure 14. Top Layer
Figure 15. Bottom Layer
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www.ti.com EVM Assembly Drawings and Layout
Figure 16. Internal Layer 1
Figure 17. Internal Layer 2
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Bill of Materials www.ti.com
9 Bill of Materials
Table 3 contains the bill of materials for the TPS53129EVM-621. The reference designators refer to the
schematic in Figure 1 and assembly locations in Figure 12 and Figure 13. Components with a quantity of
0 listed are not populated on the PCB but are provided for reference.
Table 3. TPS53129EVM-621 Bill of Materials
Qty RefDes Value Description Size Part Number MFR
0 C1 Capacitor, Aluminum, 25V, 20% 0.328 x 0.390 Std Std
inch
0 C12, C19, C20, Capacitor, Ceramic 0603 Std Std
C21
1 C15 4.7µF Capacitor, Ceramic, 10V, X5R, 20% 0805 Std Std
1 C16 1µF Capacitor, Ceramic, 16V, X5R, 20% 0805 Std Std
4 C2, C3, C4, C5 10µF Capacitor, Ceramic, 25V, X5R, 20% 1210 Std Std
2 C22, C23 4700pF Capacitor, Ceramic, Low Inductance, 16V, X7R, 0603 Std Std
20%
0 C24, C25 Capacitor, Ceramic, 25V, X7R, 20% 0603 Std Std
2 C6, C11 0.1µF Capacitor, Ceramic, 50V, X5R, 10% 0603 Std Std
6 C7, C9, C10, C14, 47µF Capacitor, Ceramic, 6.3V, X5R, 20% 1206 Std Std
C17, C18
0 C8, C13 330µF Capacitor, PXE, 4.0V, 15 mΩ, 20% 7343 (D) APXE4R0ARA331MF NIPPON
61G CHEMI-CON
2 D1, D2 BAT54XV2T1 Diode, Schottky, 200 mA, 30 V SOD523 BAT54XV2T1G On Semi
G
3 J1, J2, J3 ED120/2DS Terminal Block, 2-pin, 15-A, 5.1mm 0.40 x 0.35 inch ED120/2DS OST
2 L1, L2 1.5µH Inductor, SMT, 11A, 9.7 mΩ0.256 x 0.280 SPM6530T-1R5M100 TDK
inch
4 Q1, Q2, Q3, Q4 CSD17507Q5 MOSFET, N-Chan, 30V, 65A, 11.8 mΩQFN-8 POWER CSD17507Q5A TI
A
1 R1 1.62k Resistor, Chip, 1/16W, 1% 0603 Std Std
4 R10, R4, R6, R8 10.0k Resistor, Chip, 1/16W, 1% 0603 Std Std
2 R11, R12 5.11 Resistor, Chip, 1/16W, 1% 0603 Std Std
1 R13 432 Resistor, Chip, 1/16W, 1% 0603 Std Std
0 R14, R15 Resistor, Chip, 1/8W, 5% 0603 Std Std
2 R17, R18 2.00 Resistor, Chip, 1/16W, 1% 0603 Std Std
0 R2, R7, R9 Resistor, Chip, 1/16W, 1% 0603 Std Std
1 R3 3.32k Resistor, Chip, 1/16W, 1% 0603 Std Std
1 R5 12.1k Resistor, Chip, 1/16W, 1% 0603 Std Std
2 SW1, SW2 G12AP-RO Switch, ON-ON Mini Toggle 0.28 x 0.18" G12AP-RO Nikkai
0 SW3 G12AP-RO Switch, ON-ON Mini Toggle 0.28 x 0.18" G12AP-RO Nikkai
4 TP1, TP2, TP5, 5012 Test Point, White, Thru Hole 0.125 x 0.125 5012 Keystone
TP11 inch
1 TP10 5013 Test Point, Orange, Thru Hole 0.125 x 0.125 5013 Keystone
inch
3 TP3, TP4, TP6 5011 Test Point, Black, Thru Hole 0.125 x 0.125 5011 Keystone
inch
2 TP7, TP8 5014 Test Point, Yellow, Thru Hole 0.125 x 0.125 5014 Keystone
inch
1 TP9 5010 Test Point, Red, Thru Hole 0.125 x 0.125 5010 Keystone
inch
1 U1 TPS53129PW IC, Dual Synchronous Step-Down Controller For TSSOP TPS53129PW TI
Low-Voltage Power Rails
1 -- PCB, 2.70" x 3.50" x 0.063" FR-4 2.7" x 3.5" HPA621 Any
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Evaluation Board/Kit Important Notice
Texas Instruments (TI) provides the enclosed product(s) under the following conditions:
This evaluation board/kit is intended for use for ENGINEERING DEVELOPMENT, DEMONSTRATION, OR EVALUATION
PURPOSES ONLY and is not considered by TI to be a finished end-product fit for general consumer use. Persons handling the
product(s) must have electronics training and observe good engineering practice standards. As such, the goods being provided are
not intended to be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations,
including product safety and environmental measures typically found in end products that incorporate such semiconductor
components or circuit boards. This evaluation board/kit does not fall within the scope of the European Union directives regarding
electromagnetic compatibility, restricted substances (RoHS), recycling (WEEE), FCC, CE or UL, and therefore may not meet the
technical requirements of these directives or other related directives.
Should this evaluation board/kit not meet the specifications indicated in the User’s Guide, the board/kit may be returned within 30
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TI currently deals with a variety of customers for products, and therefore our arrangement with the user is not exclusive.
TI assumes no liability for applications assistance, customer product design, software performance, or infringement of
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Please read the User’s Guide and, specifically, the Warnings and Restrictions notice in the User’s Guide prior to handling the
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FCC Warning
This evaluation board/kit is intended for use for ENGINEERING DEVELOPMENT, DEMONSTRATION, OR EVALUATION
PURPOSES ONLY and is not considered by TI to be a finished end-product fit for general consumer use. It generates, uses, and
can radiate radio frequency energy and has not been tested for compliance with the limits of computing devices pursuant to part 15
of FCC rules, which are designed to provide reasonable protection against radio frequency interference. Operation of this
equipment in other environments may cause interference with radio communications, in which case the user at his own expense
will be required to take whatever measures may be required to correct this interference.
EVM Warnings and Restrictions
It is important to operate this EVM within the input voltage range of 8 V to 22 V and the output voltage range of 1.03 V to 1.90 V .
Exceeding the specified input range may cause unexpected operation and/or irreversible damage to the EVM. If there are
questions concerning the input range, please contact a TI field representative prior to connecting the input power.
Applying loads outside of the specified output range may result in unintended operation and/or possible permanent damage to the
EVM. Please consult the EVM User's Guide prior to connecting any load to the EVM output. If there is uncertainty as to the load
specification, please contact a TI field representative.
During normal operation, some circuit components may have case temperatures greater than 40° C. The EVM is designed to
operate properly with certain components above 40° C as long as the input and output ranges are maintained. These components
include but are not limited to linear regulators, switching transistors, pass transistors, and current sense resistors. These types of
devices can be identified using the EVM schematic located in the EVM User's Guide. When placing measurement probes near
these devices during operation, please be aware that these devices may be very warm to the touch.
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Copyright © 2011, Texas Instruments Incorporated

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warranty. Testing and other quality control techniques are used to the extent TI deems necessary to support this warranty. Except where
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TI assumes no liability for applications assistance or customer product design. Customers are responsible for their products and
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