Texi Zorro 110 Free User manual

Operation manual & parts list for
CORDLESS ROUND KNIFE
AC SERVO DIRECT DRIVE
Model Zorro 110 Free

GENERAL SAFETY PRECAUTIONS
To minimize the risk of fire, electric shock, or injury, observe the following precautions:
- Keep the workplace clean.
- Pay attention to the knife’s work environment; do not subject it to atmospheric conditions.
- Do not operate in rooms that are dusty, where aerosols are sprayed, or to which oxygen is
supplied.
- Keep the workplace well lit.
- Be careful of danger of electric shock.
- Always switch off the knife before you start to replace the battery.
- Always switch off the knife and take out the battery before you start to replace blade or grind-
ing stone.
- Pay attention to clothing. Let-down hair or loose clothing can be caught by the knife’s mobile
elements.
- Take care not to turn-on the knife accidentally.
- In case of even the slightest damage, always check if the damaged part requires replacement.
- Never install on the knife attachments and accessories other than those recommended by the
manufacturer and supplier.
- Do not perform knife modifications independently.
- Do not leave near the knife unattended bystanders or children.
- After finish work switch off the knife and remove battery.
- During the work protective guard must be on correct height. After finish work protective guard
must be on its lowest position (which covers blade on the whole surface).
- When the charger is not in use, disconnect it from the power grid.
Electric installation of the charger
Check if the supply voltage in the electric socket corresponds to the data on the charger 1-
phase voltage 230V 50Hz.
Check the correctness of electric connections in the plug and electric socket, observing elec-
tric shock safety countermeasures.
Do not use extension power cords, if you need to use one choose only high quality safe product.
Apply the valid electrical and Industrial Safety norms.
Use only original batteries dedicated to this knife.
Before starting work
Using knife without any of the safeguarding parts (guard) is forbidden as dangerous to an opera-
tor.
During work, only the items necessary for operating should be found on the work table.
Do not touch any of the machine’s mobile elements during its operation.
Turn knife off before: replacing battery.
Turn off knife and remove battery before: replacing blade and other operation which
needs mechanical tampering.
If you notice any abnormalities in the knife’s function, turn it off immediately and inform a me-
chanic or your superior. After finishing work, turn the knife off and remove battery.
This product is not a toy!
We hope that you will use this knife with pleasure for a long time.
TEXI Zorro 110 Free operation manual
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TEXI Zorro 110 Free operation manual
Knife Size Diameter 110 mm
Cung height 32 mm
Max Power 150 W
Noise <55dB
Weight 1,5 kg
4 speed 800, 1000, 1200, 1600 r.p.m.
Baery capacity 2500 mAh
Voltage 16.8V
Technical specification
Set with 2 pcs of 8-curves knife blades, diameter 110 mm.
Set with charger + 2 accu .
Battery installation
CAUTION: Before installing lithium battery into the cutting machine make sure that power
switch is off (position marked as “0”).
Power must be switched off during the whole operation, also when battery is removed or
replaced!
1. Install the lithium battery into the battery slot located in the rear part of the cutting ma-
chine (drawing below).
2. Pay attention for the correct position (direction) of the battery while it is inserting to the
slot.
3. Push battery until you will hear click sound, it means that battery is safely locked.
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Basic operations
1. The power switch is located below the handle (1). Power switch activates blade - be
careful not to switch it on by mistake. Switch on the power only when your working
area including material for cutting is well prepared and you are ready to start the
work.
When power is on, red light (2) on the upper side of the handle will be on as well.
2. Speed adjusting.
Cutting machine TEXI Zorro 110 Free can work at 4 different speeds:
800, 1000, 1200, 1600 r.p.m.
To choose required speed use multifunctional button (single press) which is located
on the top of the handle (2).
3. LED light.
To activate the LED light press continuously (for about 3 seconds) multifunctional
button (2). The same should be done to switch off the light.
TEXI Zorro 110 Free operation manual
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Cutting
1. Prepare working place properly as well as material which you are going to cut.
2. Adjust height of the front protective blade guard (1) by pushing it up. Be sure that guard
is on the height which allows you to cut required layers of material, but still covers the
blade on the rest of the surface. NOTE: power must be switched off while adjusting
front protective cover.
3. Switch on the power and start cutting. Adjust the knife to appropriate speed and LED
light.
Do not touch blade or any moving parts of the knife when you operate it.
Charging the battery
Cutting machine is delivered with charger and 2 rechargeable batteries.
Before removing / replacing battery always switch the power off.
1. Switch off the power button.
2. Remove battery from the slot.
3. Place battery in the charger and connect charger cable to the appropriate power
socket (220V).
4. After 120 minutes battery should be loaded. It will be indicated by green light on the
charger.
5. Disconnect charger from the power supply.
6. Install battery into the cutting machine (check chapter “Battery installation”)
TEXI Zorro 110 Free operation manual
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Blade replacement
CAUTION: Before performing any technical adjustments (e.g. changing the blade, grinding
stones etc.), power must be switched off and lithium battery removed from the cutting machine.
1. Remove the three bolts (1) locat-
ed on the shields and then remove
the shield.
2. Align the positioning holes on the
blade with the positioning holes on
the back black cover.
Put Allen key into the the positioning
hole. Using butterfly wrench (2)
unscrew counter clockwise the bla-
de pressure plate. Remove the bla-
de.
3. Insert a new blade. Proceed all
actions inversely.
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TEXI Zorro 110 Free operation manual

Grinding wheel replacement
CAUTION: Before performing any technical adjustments (e.g. changing the blade, grinding
stones etc.), power must be switched off and lithium battery removed from the cutting machine.
Hold the grinding wheel by your hand.
Insert the bolt into the positioning hole on
the shaft, lock the wheel. Rotate in direc-
tion indicated by the arrow. Remove old
wheel and replace it with a new one.
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TEXI Zorro 110 Free operation manual

Inspection and maintenance
Use only well sharpened blade. Any damage of the blade can affect work performance.
Greasing
Every 40 hours. Open the cup and give the small quantity of grease through the oil pot.
Sharpening
Always sharpen the knife when it’s blunt.
Run the knife at the lowest speed (800 r.p.m.).
Gently push grinding wheel cup towards the blade and sharpen the knife for 2-3 seconds.
Inspecting the mounting screws
Regularly inspect all mounting screws and ensure that they are properly tightened.
If any of the screws be loose, retighten them immediately. Failure to do so could result in seri-
ous hazard.
A. Housing loosen handle: When cutting machine is in use, if appear housing loose, tighten 2
pieces MS sunk screw of aluminum base plate.
B. Lower blade loosen handle: When cutting machine is in use, if appear lower blade loose,
tighten the base plate fixed lower blade sunk screw, or adjust the lower blade with the includ-
ed angle of the round blade face, or adjust the lower spring and fastening screw according to
demand.
Workplace requirement
1. Workplace should be kept clean. Dust or other pollution can affect work of the knife.
2. The cutting machine should work under the normal temperature (10-45°C), relative
humidity should be less than 85%.
3. Before performing any technical adjustments (e.g. changing the blade, grinding stones
etc.), power must be switched off and lithium battery removed from the cutting machi-
ne, and the red power indicator is off.
4. When machine is not working, blade protective guard must be in its lower position.
5. After finish work switch off the knife and remove battery.
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TEXI Zorro 110 Free operation manual

Parts drawing
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TEXI Zorro 110 Free operation manual

Parts list
1Handle
216.8V rechargeable baery
3Sharpener frame
4Pressure spring
5Grinding wheel
6Board
7M3*10 screw
8Socket connector
9M4*12 screw
10 Inner hexagonal screw
11 Nut
12 Lab screw
13 M3*8*4 screw
14 M3*10 screw
15 Cover
16 M3*26 hexagonal screw
17 Main PCB board
18 Round PCB board
19 LED light
20 M4*8 screw
21 Inside cover
22 Octagonal knife
23 Shield
24 Oil felt
25 Knife oiler
26 Pressure spring
27 Screw
28 M3*10 screw
29 Blade pressure plate
30 Terminal plate
31 Inner hexagonal screw
32 Nut
33 M3*6 screw
34 Under knife screw
35 Under knife
36 Roller
37 M3*5 Screw
38 Roller sha
39 Protecve knife guard
40 Separator
41 M5*6 hexagonal screw
42 M3*4 screw
43 Charger
44 Allen key (hexagonal)
45 Oiler
46 Buery wrench
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TEXI Zorro 110 Free operation manual

CE DECLARATION OF CONFORMITY
Distributor:
Strima Sp. z o.o.
Swadzim, ul. Poznańska 54
62-080 Tarnowo Podgórne, Poland
We declare, that the following product:
Round knife ac servo direct drive
model Zorro 110 Free
(RCS-110B)
With this declaration relates, complies with following directives:
Machinery Directive 2006/42/EC
Low Voltage Directive 2014/35/EU
Electromagnetic Compatibility 2014/30/EU
Harmonized standard applied:
EN ISO 12100:2010,EN 62841-1:2015, EN 62841-2-5:2014,EN 60204-1:2006/
AC:2010, EN 55014-1:2006/A2:2011, EN 55014-2:2015,EN 61000-3-2:2014,
EN 61000-3-3:2013
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