Texmate DL-40PSF-PROCESS User manual

Page 1
Input Specs:��������������Series connection to 4-20mA process
loop or Single ended 0-10V DC�
A/D Converter:����������14 bit single slope
Accuracy:������������������±(0�05% of reading + 2 counts)
Temp. Coeff�:�������������100 ppm/°C (Typical)
Warm up time:�����������2 minutes
Conversion Rate:������5 conversions per second (Typical)
Display:����������������������4 digit 0.56" Red LED display (std),
0�56” or 0�8" Red, Green or Super
Bright Red (optn)
Range –1999 to 9999 counts�
Polarity:���������������������Assumed positive� Displays – negative
Decimal Selection:����Front panel button selectable, X•X•X•X•
Positive Overrange:��Top segments of digital display flash
Negative Overrange: Bottom segments of digital display flash
Relay Output:������������Two 4 Amp Form A relays and two 9
Amp Form C, or 4 Amp form A relays�
Analog Output:���������Isolated 16 bit user scalable mA or V
AIC (mA out)�����������
4-20 mA @ 0 to 500Ω max loop resistance
AIV (volts out)���������� 0-10 V DC @ 500 ٠or higher resistance
Power Supply:�����������AC/DC Auto sensing wide range supply
PS1 (std)����������������
85-265 VAC 50-400Hz / 95-300 VDC @ 3W
PS2������������������������� 15-48 VAC 50-400HZ / 10-72 VDC @ 2�5W
Operating Temp�:������0 to 50 °C
Storage Temp:�����������–20 °C to 70 °C�
Relative Humidity:����95% (non condensing)
Case Dimensions:����1/8 DIN, Bezel: 96x48 mm (3.78”x1.89”)
Depth behind bezel: 117 mm (4�61”)
Plus 11�8 mm (0�47”) for Right-angled
connectors, or plus 20 mm (0�79”) for
Straight-thru connector�
Weight:�����������������������6�5 oz�, 8�5 oz when packed
Case Dimensions���������������10
Component Layout���������������8
Connector Pinouts ���������������7
Controls and Indicators �����������2
Decimal Point & Brightness Selection ��5
Digital Rescaling�����������������4
Digital Rescaling Procedure��������4
Digital Span Selection for Analog
Range Output�������������������5
General Features ����������������1
Glossary of Programming Symbols ��2
Input Module Component Glossary ���9
Lens Cover��������������������11
Metal Surround Case ������������11
Ordering Information ������������12
Pin Descriptions �����������������7
Setpoint & Relay Configuration Mode�����6
Software Features ���������������1
Software Logic Tree ��������������3
Specifications �������������������1
Two Point Analog Output Range
Setting and Calibration������������5
A powerful smart 4-20mA/0-10V
process meter relay with
Isolated 4-20 mA output retransmission capability
for measurement and control applications
• Optional isolated 16 bit analog output. User or factory
scalable to 4 to 20 mA, 0 to 20 mA or 0 to 10 V across
any desired digital span from ± one count to the full scale
range of – 1999 to 9999 (12000 counts)�
• Auto-sensing AC/DC power supply� For voltages between
85-265 V AC / 95-300 V DC (PS1) or 15-48 V AC / 10-72
V DC (PS2)�
• 24 V DC excitation is available to power external transmit-
ters� (order IP02)
• Standard red or optional green or super bright red 4-digit
LED with display range –1999 to 9999 (12000 counts)�
• Red or green 0.8” LED large display option
• Four annunciator LEDs provide front panel alarm status
indication for up to four setpoints�
• Two 9 Amp Form C and two 4 Amp Form A relays, or
optionally four 5 Amp Form A relays are available�
• Automatic intelligent averaging smooths noisy signals,
while providing a fast display response to real input signal
changes�
• UL Listed
General Features Specifications
Software Features
Index
• Three-button programming from the front panel
(UP, DOWN and PROGRAM buttons).
• Front panel selectable
four-level brightness control of digital dis-
play, and setpoint LEDs
�
•
Four programmable setpoints�
• Relay activation can be selected to occur above (HI) or below
(LO) each setpoint�
• Hysteresis setting for all four setpoints. Delay on make and
delay on break for SP1 and SP2�
• Peak and Valley. View and Reset.
LEOPARD FAMILY
DL-40PSF-PROCESS
Leopard Panel Meter
4 Digit 0.56” or 0.8” LEDs
in a 1/8 DIN CASE
Built-in Programmable Scale Factor
No Input required to calibrate

Page 2
DL-40PSF-PROCESS Manual (d0061)
Setpoint Annunciator LEDs
SP1 SP2 SP3 SP4
Symbol Explanation
This symbol represents the
OPERATIONALDISPLAY�
This is the PROGRAM button�
This is the UP button�
This is the DOWN button�
When a button is shown, press and
release it to go onto the next step in the
direction indicated by the arrow� When two
or more buttons are shown, each with an
arrow, this indicates that there is a number
of programming choices�
When two buttons are shown side by side
and enclosed by a dotted line, they must
be pressed at the same time then released
to go onto the next programming step.
If the display is shown with XXXX it means
the value displayed will be the previously set
value� When a number is shown it indicates
the initial factory default setting or a specific
“example number”.
P
P
When two displays are shown together with
bursts, this indicates that the display is
toggling (flashing) between the name of the
function and the value�
Text or numbers shown between square
brackets in a procedure indicate the pro-
gramming code name of the function or the
value displayed on the meter display�
When the
and buttons are shown
together, the display value can be increased
by pressing and releasing the
button
or decreased by pressing and releasing the
button�
When the
and buttons are shown
with two displays, either display can be
selected by pressing and releasing the
or
buttons�
When there are more than two display selec-
tions they are shown in brackets below the
first display and are also selectable by press-
ing and releasing the
or buttons�
A dotted box indicates these functions are
omitted or bypassed when the related hard-
ware is not present
To explain software programming procedures, logic diagrams are
used to visually assist in following the programming steps� The
fol-lowing symbols are used to represent various functions and
associated display elements of the meter:
DOWN ARROW
BUTTON
Setpoint
Annunciator
LEDs Program
lockout
header
behind
face plate�
SP4
SP3
SP2
SP1
PROGRAM
BUTTON P
Program
lockout
header
behind
face plate�
[LhLh]
[hLhL]
[LLLL]
Front Panel Buttons
Program Button
The
P
button is used to move from one program step to the next.
When pressed at the same time as the button, it initiates the
calibration mode� When pressed at the same time as the but-
ton, it initiates the setpoint setting mode�
Up Button
When in the operational display, pressing the button alone,
allows you to view and reset the Peak and Valley (Highest and
Lowest Readings�)
When in the calibration mode or the setpoint setting mode the
button is used to increase the value of the displayed parameter�
Down Button
When in the operational display, pressing the button alone,
allows you to view, but not change, the setting of setpoint 1,2,3
& 4�
When in the calibration mode or the setpoint setting mode the
button is used to decrease the value of the displayed parameter�
Glossary of Programming Symbols
Controls and Indicators
[ScAL]
[9999]
UP ARROW
BUTTON
0�8" Large Display Optoion

Page 3
SETPOINT SETTING AND
RELAY CONFIGURATION MODE
See Page 6
Set Setpoint 1
(SP1)
Delay-on-Make
(doM)
Delay-on-Break
(dob)
Setpoint 2
(SP2)
Hysteresis
(hYSt)
Hysteresis
(hYSt)
Hysteresis
(hYSt)
Hysteresis
(hYSt)
Delay-on-Make
(doM)
Delay-on-Break
(dob)
Setpoint 3
(SP3)
NOTE: [dob] [dom] Functions are
only available for SP1 and SP2
Setpoint 4
(SP4)
Relays Activation [rLYS]
(H) High the relay energizes
when the setpoint is exceeded.
(L) Low the relay energizes below
the setpoint. Setpoint are indicated
from left to right SP1, SP2, SP3, SP4
Peak
Reset
PEAK
Reset
VALY
Setpoint 1
(SP1)
Setpoint 2
(SP2)
[LhLh]
[hLhL]
[hhhh]
MAIN MENU
Operational Display
SETPOINT
VIEW ONLY MODE PEAK &VALLEY VIEW & RESET
Sub-menu
MODE
Calibration
Mode
Calibration
Mode
DECIMAL POINT AND
BRIGHTNESS SELECTION
See Page 5
Setpoint 3
(SP3)
Setpoint 4
(SP4)
Valley
Offset
Scale
Factor
Calibrate
Analog
Output
Lo
Calibrate
Analog
Output
Hi
[X•XXX]
[XX•XX]
[XXX•X]
[XXXX•]
[XXXX]
[2]
[3]
[4]
Decimal Point
(dp)
Display
Brightness (br)
TWO POINT ANALOG OUTPUT
RANGE SETTING AND
CALIBRATION
SEE PAGE 5
DIGITAL
RESCALING MODE
See Page 4
DIGITAL SPAN
SELECTION FOR ANALOG
RANGE OUTPUT
See Page 5
The DL-40PSF-PROCESS is an intelligent meter with a hier-
archical software structure designed for easy programming
and operation, as shown below in the software logic tree�
After the meter has been powered up, the
four digits light up for three seconds and
then settle to the operational display indicat-
ing the input signal�
15 Second Program Timeout
The meter has a 15 second program timeout� If
no buttons are pressed for 15 seconds, at any
stage of the programming sequence the meter
will exit the programming mode and return to
the operational display� Any program changes
that were made prior to pressing the
P
button
in the preceding step will not be saved�
Software Logic Tree

Page 4
DL-40PSF-PROCESS Manual (d0061)
The DL-40PSF-PROCESS meter may be rescaled without applying an external signal by changing the Offset and Scale factor.
Offset is the reading that the meter will display for a zero input� The Offset may be set to any value from -1999 to +9999� The
default value of the Offset is 000
Scale factor is the gain of the meter� The displayed reading is directly proportional to the Scale factor� The default value of the scale
factor is 2000, but it may be set to any value between -1999 and +9999�
For an input of 2V a calibrated meter will read 2000 with the default Scale factor of 2000, 3000 with a Scale factor of 3000 and 500
with a Scale factor of 500
If a linear scale is represented by mx + b, then the Scale Factor corresponds to the slope ‘m’ and the Offset corresponds to the
intercept ‘b’
The internal Signal Span is limited to 3 V DC between – 1 V DC to + 2 V DC. Outputs from an Input Signal Conditioning module
that exceed these limits will cause the meter to indicate overrange.
Note: Most input signal conditioners have provisions for analog calibration and scaling. If the meter’s digital Scale Factor is set to
2000 and Offset set to 0000 then, any pre-calibrated signal conditioner with an output that does not exceed – 1 V to + 2 V, will read
correctly in the meter without any further calibration�
MAIN MENU
Operational Display
Sub-menu
MODE
STEP A Calibration
Mode
STEP B Calibration
Mode
DECIMAL POINT AND
BRIGHTNESS SELECTION
See Page 5
STEP C Offset
STEP D Scale
Factor
DECIMAL POINT AND
BRIGHTNESS SELECTION
See Page 5
Decimal Point
(dp)
TWO POINT ANALOG
OUTPUT RANGE SETTING
AND CALIBRATION
SEE PAGE 5
STEP A Enter the Calibration Mode
1) Press the
P
and buttons at the same time�
Display toggles between [cAL] and [oFF]�
2) Press the or button�
Display changes from [oFF] to [on]�
3) Press the
P
button� Display toggles between [cAL] and [out]�
STEP B Select Between Calibration of Input or Output
Note: If the analog output option is not present, Step B is skipped and the
program goes directly from Step A to Step C�
1) Press the or button to select the display toggling from [cAL]
to [iP]�
2) Press the
P
button� Display toggles between [oFFS] and the
previous offset setting�
STEP C Set the Offset on the Digital Display
1) Using the and buttons, adjust the digital display to the
desired offset� This is the reading that the meter will display for a
zero input
2) Press the
P
button� Display toggles between [ScAL] and the
previous Scale factor�
STEP D Set the Scale factor on the Digital Display
1) Using the and buttons, adjust the meter display to the
desired Scale factor� The default value is 2000, for which a 2V
input will read 2000� If the scale factor is changed the display will
change proportionately� Therefore if the Scale factor is changed to
1000 then for the same 2V input the display would read 1000�
3) Press the
P
button�
The Digital Calibration Procedure Mode is Now Complete�
The menu branches to the DECIMAL POINTAND BRIGHTNESS SE
LECTION,
(see page 5) and the display flashes [dP] and the previous
decimal point selection�
Digital Rescaling
Digital Rescaling Procedure

Page 5
STEP A Enter the Calibration Mode
1) Press the
P
and buttons at the same time�
Display toggles between [cAL] and [oFF]�
2) Press the or button� Display changes from [oFF] to [on]�
3)
Press the
P
button� Display toggles between [cAL] and [out] input calibration�
Note: If at this point the display skips directly to toggle between [oFFS] and the previous
[oFFS] setting, the software is detecting that the optional analog output hardware is NOT
installed�
STEP B Enter the Analog [oUT] Output Mode
1) Press the
P
button� Display toggles between [cLo] and an internal scale factor�
STEP C Set or Calibrate the [cLo] Low Analog Output Range
1) Select the voltage or current loop output header position on the output
module� (See Component Layout on page 9)�
2) Connect a multimeter to pins 16 and 17 on the output module� (See Rear
Panel Pinouts on page 8). Using the and buttons, adjust the analog
output to the desired low value as shown on the multimeter display�
cLo may be adjusted to any value from –0.3 mA to 17 mA (mA output
selected) or from –0�6 V to 8 V (volt output selected)
3)
Press the
P
button� Display toggles between [cHi] and an internal scale factor�
STEP D Set or Calibrate the [cHi] High Analog Output Range
1) Using the and buttons, adjust the analog output to the desired high
value as shown on the multimeter display� cHi may be adjusted to any value
from 17 mA to 21 mA (mA output selected) or from 8 V to 10.3 V (volt output
selected)
2) Press the
P
button. The display exits the calibration mode and returns to
the operational display�
Note: Having established the Low and High range of the analog output, the digital span
can now be selected which will set the two digital points between which the analog output
will occur� (See Digital Span Selection below)�
STEP A Enter the Decimal Point and Brightness Mode Through the Sub Menu
[CAL] [oFF]
1) Press the
P
and buttons at the same time�
Display toggles between [cAL] and [oFF]�
2) Press the
P
button� Display shows previous [dp] selection�
STEP E Set the Decimal Point
1) Using the and , adjust the display to the desired decimal point setting�
2)
Press the
P
button� Display toggles between [Br] and the previous [Br] setting�
STEP F Set the Display Brightness
1) Using the and buttons, adjust the display to the desired brightness
setting (4 is the brightest setting)�
2) Press the
P
button� Display brightness changes to new setting and display
toggles between [Anhi] and the previous [Anhi] setting�
STEP G Setting the Digital Span Point for Analog High Output
1) Using the and buttons, adjust the display to the desired digital value
which sets the point at which the selected analog high output range will occur�
2)
Press the
P
button� Display toggles between [AnLo] and previous [AnLo] setting�
STEP H Setting the Digital Span Point for Analog Low Output
1) Using the and buttons, adjust the display to the desired digital value
which sets the point at which the selected analog low output range will occur�
2) Press the
P
button� The display exits the calibration mode and returns to
the operational display�
Note: Any two digital scale points from –1999 to 9999 can be selected� The digital scale
points for analog high and analog low can be reversed for reversed 20-4 mA output� The
span of the digital scale can be as small as two counts however small spans cause the 16
bit D to A to increment in stair case steps�
Two Point Analog Output Range Setting and Calibration
Decimal Point and Brightness Selection
Digital Span Selection for Analog Range Output
MAIN MENU
Operational Display
Sub-menu
MODE
STEP A Calibration Mode
CALIBRATION MODE
SEE PAGE 4
STEP B Calibration Mode
STEP C Calibrate Analog
Output Lo
STEP D Calibrate Analog
Output Hi
DECIMAL POINT AND
BRIGHTNESS SELECTION
[X•XXX]
[XX•XX]
[XXX•X]
[XXXX•]
[XXXX]
[2]
[3]
[4]
STEP E Decimal
Point (dp)
STEP F Display
Brightness (br)
STEP G Analog
High (Anhi)
STEP H Analog
Low (AnLo)
DIGITAL SCALE AND SPAN
SELECTION FOR FULL SCALE
ANALOG RANGE OUTPUT

Page 6
DL-40PSF-PROCESS Manual (d0061)
SETPOINT SETTING AND
RELAY CONFIGURATION MODE
See Page 6
STEP B Set
Setpoint 1 (SP1)
STEP C Delay on
Make (doM)
STEP D Delay on
Break (dob)
STEP F Setpoint 2
(SP2)
STEP E Hysteresis
(hYSt)
STEP I Hysteresis
(hYSt)
STEP K Hysteresis
(hYSt)
STEP M
Hysteresis
(hYSt)
STEP N Relays
Activation [rLYS]
STEP G Delay on
Make (doM)
STEP H Delay on
Break (dob)
STEP J Setpoint 3
(SP3)
NOTE: [dob] [dom]
Functions are
only available for
SP1 and SP2
STEP L Setpoint 4
(SP4)
[LhLh]
[hLhL]
[hhhh]
MAIN MENU
Operational Display
STEP A
The following programming steps are required to enter the setpoint values and configure the relay
functions in a meter with four relays using four setpoints� Generally if less than four relays are
installed the software auto detects missing relays and deletes reference to them from the menu� In
some cases setpoints without relays are operational for display only purposes�
STEP A Enter the Setpoint Mode
1) Press the
P
and buttons at the same time�
Display toggles between [SP1] and the previous [SP1] setting�
STEP B Set Setpoint 1 (SP1)
1) Using the and buttons, adjust the display to the desired SP1 value�
2) Press the
P
button� Display toggles between [doM] and the previous [doM] setting�
STEP C Set the SP1 Delay-on-Make (doM) Delay Time Setting
1) Using the and buttons, adjust the display to the desired [doM] value
(0 to 9999 seconds)� The reading must continuously remain in an alarm condition
until this delay time has elapsed before the relay will make contact (energize)�
2) Press the
P
button� Display toggles between [dob] and the previous [dob] setting�
STEP D Set the SP1 Delay-on-Break (dob) Delay Time Setting
1) Using the and buttons, adjust the display to the desired [dob] value (0 to 9999
seconds)� The reading must continuously remain in an non-alarm condition until this
delay time has elapsed before the relay will break contact (de-energize)�
2) Press the
P
button� Display toggles between [ hYSt] and the previous [hYSt] setting�
STEP E Set the Hysteresis Setting for Setpoint 1
1)
Using the and buttons, adjust the display to the desired hysteresis [hYSt] value�
2) Press the
P
button� Display toggles between [SP2] and the previous [SP2] setting�
NOTE: Half of the Hysteresis value selected is applied above and below the setpoint�
NOTE: Steps F, G, H and J have functionally the same procedure as steps B, C, D, and E shown above.
STEP F Set Setpoint 2 (SP2)
STEP G Set the SP2 Delay-on-Make (doM) Delay Time Setting
STEP H Set the SP2 Delay-on-Break (dob) Delay Time Setting
STEP I Set the Hysteresis Setting for Setpoint 2
1)
Using the and buttons, adjust the display to the desired hysteresis [hYSt] value�
2) Press the
P
button. Display toggles between [SP3] and the previous [SP4] setting.
STEP J Set Setpoint 3 (SP3) (No [doM] or [dob])
1) Using the and buttons, adjust the display to the desired SP3 value.
2) Press the
P
button� Display toggles between [hYSt] and the previous [hYSt] setting�
STEP K Set the Hysteresis Setting for Setpoint 3
1)
Using the and buttons, adjust the display to the desired hysteresis [hYSt] value�
2) Press the
P
button� Display toggles between [SP4] and the previous [SP4] setting�
STEP L Set Setpoint 4 (SP4) (No [doM] or [dob])
1) Using the and buttons, adjust the display to the desired SP4 value�
2) Press the
P
button� Display toggles between [hYSt] and 0�
STEP M Set the Hysteresis Setting for Setpoint 4
1)
Using the and buttons, adjust the display to the desired hysteresis [hYSt] value�
2) Press the
P
button� Display toggles between [rLYS] and the previous relay setting�
STEP N Set Relay Activation mode [rLYS]
(h) High the relay energizes when the setpoint is exceeded. (L) Low the relay energizes
below the setpoint. The setpoint is indicated from left to right SP1, SP2, SP3, SP4.
1) Using the and buttons, adjust the reading on the display to the desired
relay settings: [LLLL], [LhLh], [hLhL], [hhhh]�
If only 2 relays installed [Lh--], [hL--], [hh--], [LL--]�
2) Press the
P
button�
The meter exits the setpoint mode and returns to the operational display.
The Setpoint Relay programming mode is now complete.
Setpoint Setting and Relay Configuration Mode

Page 7
Connector Pinouts
Pin Descriptions
Pin Descriptions (continued)
Pins 1 to 3 – Input Signal
Pin 1 to 3 Input
Pins 8 to 12 – Relay Output Pins
Note: If relays for setpoints 1 & 2 are installed on the
main board, and a relay output module is used that also
has relays in the setpoints 1 & 2 positions, the duplicate
relays will operate in unison�
Pin 8 SP1 NO. Normally Open 4 Amp Form A�
Pin 9 SP1 NO.
Pin 10 SP2 NO. Normally Open 4 Amp Form A�
Pin 11 SP2 NO.
Pin 12 NO CONNECTION.
Pins 14 and 15 – AC/DC Power Input
Auto-sensing AC/DC power supply� For voltages between
85-265 V AC/95-300 V DC (PS1) or 18-48 V AC/10-72 V DC (PS2).
Pin 14 AC/DC Neutral. Neutral power supply line�
Pin 15 AC/DC line. Live power supply line�
Optional Carrier Board Output Pins
Pins 16 and 17 – Analog Output
Pins 16 and 17 are the analog output pins on the optional
output module� Their pin definitions are:
Pin 16 Positive (+) analog output�
Pin 17 Negative (–) analog output�
Pins 18 to 21 – Rear Panel Function Pins
Pins 18 to 21 provide functions that can be implemented
with an external switch. Their pin definitions are:
Pin 18 DIM. By connecting the display dim (DIM) pin to
the COMMON pin, the display brightness setting
is halved�
Pin 19 COMMON. To activate the LOCK or DIM
functions from the rear of the meter, the
respective pins have to be connected to the
COMMON pin� This pin is connected to the
internal power supply ground�
Pins 22 to 29 – Output Module Pins
!
WARNING: AC and DC input signals and power
supply voltages can be hazardous. Do Not connect live
wires to screw terminal plugs, and do not insert, remove
or handle screw terminal plugs with live wires connected.
17 16
14 158910 11 12
See Leopard Family Input
Signal Conditioning Modules
123456
21 20 19 18
Relay Outputs
SP1
NO
SP1
NO
SP2
NO
SP2
NO
LOCK HOLD COMMON DIM ANALOG
OUTPUT –
AC
Neutral
– DC
AC
Line
+ DC
ANALOG OUTPUT
+
29 28 27 26 25 24 23 22
Pinout Diagram
The Rear View of the Meter diagram shows the meter with the
relay configuration: dual 9 Amp Form C and dual 4 Amp Form
A relays� An analog output module is also shown as installed�
The DL-40PSF-PROCESS use plug-in type screw terminal con-
nectors for all input and output connections� The power supply
connections (pins 14 and 15) have a unique plug and socket out-
line to prevent cross connection� The main board and input signal
conditioner use right-angled connectors as standard� The output
module uses straight-thru connectors as standard�
Auto-sensing AC/DC power supply� For voltages between
85-265 V AC / 95-300 V DC (PS1) or 18-48 V AC / 10-72 V DC (PS2).
29 28 27 2526 24 23 22
DL Series
Options
4A
4A
Order Code
OR11
OR12
OR23
OR14
-
-
-
-
-
-
-
4A
4A
4A
4A
10A -
-
OR15
OR16
SP2 SP4 SP1 SP3
9A
9A
9A
9A
9A
9A
9A
9A
SP3SP1SP4SP2
Relay Modules with 2 Non-Isolated 4A Form A Relays,
and 2 Non-Isolated 9A Form C Relays
29 28 27 2526 24 23 22
DL Series
OptionsOrder Code
OR54 210mA210mA210mA210mA
SP4 SP3 SP2 SP1
SP4 SP3 SP2 SP1
Relay Modules with 4 Independent 300V
(210mA DC only)
29 28 27 2526 24 23 22
DL Series
OptionsOrder Code
OR31
OR32
OR33
OR34
-
-
-
- -
-
5A5A 5A 5A
5A 5A
5A
5A
5A
5A
SP4 SP3 SP2 SP1
SP1SP2SP3SP4
Relay Modules with 4 Isolated 5A Form A Relays
Pin 20 HOLD. By connecting the HOLD pin to the
COMMON pin, the displayed reading is frozen,
however, A/D conversions continue� When the
HOLD pin is disconnected from the COMMON
pin, the correct reading is displayed�
Pin 21 LOCK. By connecting the LOCK pin to the
COMMON pin, the meter's programmed
parameters can be viewed but not changed�

Page 8
DL-40PSF-PROCESS Manual (d0061)
Component Layout
4-20mA INPUT MODULE
0-10V INPUT MODULE
MAIN BOARD
MAIN BOARD HI BOLTAGE MAIN BOARD LOW BOLTAGE
4 to 20mA Process Loop Measurement
Order IP02, if you require the loop
excitation voltage to be supplied by the meter.
24V
External
Loop Supply
Common
ZERO
SPAN
Oset PROCESS 4/20 mA
0
+
_
Other devices can be
added to the loop.
Direction
Of
Current
<Decrease Zero Increase >
<Decrease Span Increase >
Range
HI
LO
OFF
ON
24V EXC
Fully User Scalable
PIN 2
PIN 1
PIN 3
+_
Exc. On/Off
Header
SPAN Pot
HI / LOW
SPAN RANGE
Header
ZERO Pot
ZERO ADJUST Header
SPAN ADJUST
Header
ZERO OFFSET
RANGE Header
<Decrease Increase>
<Decrease Increase>
Lo
Hi
OFF
ON -
0
+
Input Range
Header
Exc. On/Off
Header
Exc. On/Off
Header
Span Adj�
Header
Span Adj�
Header
Zero Offset
Range Header
Span Pot
Span Pot
(ID05)
(ID01)
(IP01/IP02)
Zero Offset Pot
Input Range
Header
ID01: DC Volts, 2/20/200V/Custom w/24V DC Exc
Custom
200V
20V
2V
ON
OFF
24V Exc
24V
Exc
< Decrease Span Increase >
SPAN
DC VOLTS
PIN 1
PIN 2
PIN 3
Custom
200V
20V
2V
ON
OFF
24V Exc
24V
Exc
< Decrease Span Increase >
SPAN
ZERO
DC VOLTS
PIN 1
PIN 2
PIN 3
ID05: DC Volts 2/20/200/Custom V DC with Offset
and 24V Exc.
0
+
_
Offset

Page 9
LO RANGE HI RANGE
10%SPAN Pot %10% 10% 10% 10%
10%Signal Span %20% 30% 40% 50%
1
SPAN Adjust
Header position
Span Adjust Header Span Adjust Header
Span Range Header
2 3 4 5
10% 10% 10% 10% 10%
60% 70% 80% 90% 100%
1 2 3 4 5
< Decrease Span Increase >
12 345
< Decrease Span Increase >
12 345
Equivalent
Circuit
Acts like a
150 Turn
Potentiometer Low Range High Range
Input LO Input HI
HI
LO
SPAN RANGE Header
When this header is provided it works in conjunc-
tion with the SPAN ADJUST Header by splitting its
adjustment range into a Hi and a Lo range� This
has the effect of dividing the adjustment range of
the SPAN pot into ten equal 10% steps across
100% of the input Signal Span�
Range
HI
LO
HI
LO
SPAN
Turn Clockwise to
Increase Reading
To the
Right Rear
SPAN Potentiometer (Pot)
If provided, the 15 turn SPAN pot is always on the
right side (as viewed from the rear of the meter)�
Typical adjustment is 20% of the input signal
range�
20%SPAN Pot %20% 20% 20% 20%
20%Signal Span %40% 60% 80% 100%
1
SPAN Adjust
Header position 2 3 4 5
< Decrease Span Increase >
12 345
Acts like 75Turn 1 Mega ohm Potentiometer
Input LO
Input
HI
Equivalent
Circuit
SPAN ADJUST Header
This unique five-position header expands the adjust-
ment range of the SPAN pot into five equal 20% steps,
across 100% of the input Signal Span� Any input Signal
Span can then be precisely scaled down to provide any
required Digital Display span from 1999 counts to 001
(one count)�
ZERO
Turn Clockwise to
Increase Reading
To the
Left Rear
15 Turn Potentiometer
≈+ 100 Counts≈– 100 Counts
–0+
ZERO Potentiometer (Pot)
If provided, the ZERO pot is always to the left
of the SPAN pot (as viewed from the rear of the
meter)� Typically it enables the input signal to be
offset ±5% of full scale (-100 to +100 counts)�
Input Module Component Glossary
ZERO ADJUST Header
When this header is provided, it works in conjunc-
tion with the ZERO OFFSET RANGE Header,
and expands the ZERO pot’s offset capability into
five equal negative steps or five equal positive
steps� This enables virtually any degree of input
signal offset required to display any desired engi-
neering unit of measure�
ZERO OFFSET RANGE Header
When provided, this three position header
increases the ZERO pot’s capability to offset the
input signal, to ±25% of the digital display span�
For example a Negative offset enables a 1 to 5V
input to display 0 to full scale� The user can select
negative offset, positive offset, or no offset (ZERO
pot disabled for two step non-interactive span and
offset calibration)�
Offset
0
–
+
0
–
+
24V DC Output Header
On some modules this header enables a 24V
DC 25mA (max) Excitation/Auxiliary output to be
connected to Pin 2�
ON
OFF
OFF
ON
24V EXC
Zero Offset Range Header
0+–
–20%ZERO Pot %–20% –20% –20% –20%
No
Offset
NEGATIVE OFFSET POSITIVE OFFSET
–1200 or more countsOffset Range
+20% +20% +20% +20% +20%
+1200 or more counts
5
ZERO Adjust
Header position 4 3 2 1 1 2 3 4 5
75 Turn Potentiometer
–0
Equivalent
Circuit
< Increase Zero Decrease >
54 321
< Decrease Zero Increase >
12 345
75 Turn Potentiometer
+0
Zero Pot
Disabled
Zero Offset Range Header
0+–No
Offset
NEGATIVE OFFSET
Decreases Digital Reading POSITIVE OFFSET
Increases Digital Reading
15 Turn Potentiometer
–0
Equivalent
Circuit 15 Turn Potentiometer
+0
Zero Pot
Disabled
⊕–500 CountsOffset Range
– 100% of Offset
ZERO Pot%
⊕+500 Counts
+ 100% of Offset

Page 10
DL-40PSF-PROCESS Manual (d0061)
Installation Guidelines
Installation
1� Install and wire meter per local applicable codes/reg-
ulations, the particular application, and good installation
practices�
2. Install meter in a location that does not exceed the
maximum operating temperature and that provides
good air circulation�
3. Separate input/output leads from power lines to
protect the meter from external noise. Input/output
leads should be routed as far away as possible from
contactors, control relays, transformers and other noisy
components� Shielding cables for input/output leads is
recommended with shield connection to earth ground
near the meter preferred�
4. A circuit breaker or disconnect switch is required to
disconnect power to the meter� The breaker/switch
should be in close proximity to the meter and marked as
the disconnecting device for the meter or meter circuit�
The circuit breaker or wall switch must be rated for the
applied voltage (e�g�, 120VAC or 240VAC) and current
appropriate for the electrical application (e�g�, 15A or
20A)�
5� See Case Dimensions section for panel cutout infor-
mation�
6� See Connector Pinouts section for wiring�
7. Use 28-12 AWG wiring, minimum 90˚C (HH) tem-
perature rating. Strip wire approximately 0.3 in. (7-8
mm)�
8. Recommended torque on all terminal plug screws is
4�5 lb-in (0�51 N-m)�
!
96 mm
(3.78")
48 mm
(1.89")
3.9 mm
(0.15") typical
FRONT VIEW
1/8 DIN 96x48mm
These dimensions are
increased by 1.6mm (0.06")
when the metal surround
case is installed.
The 96x48mm case is
particularly suitable for
mounting in mosaic panels
or insulative panels up to 2"
thick. They can also stack
mount, 2 up in existing
cutouts for 1/4 DIN
(96x96mm) or 4 up in
1/2 DIN (96X192mm).
NOTE: The Metal Surround Case
is pre-installed at the factory and cannot
be removed without damage to the case.
Metal Surround Case
P/N:(OP-MTL96X48)
uses
Metal Screw Mount Clips
and has a max. panel
thickness mounting
of 15.5 mm (0.61").
Removable
Key-lock
Cam
Opening
Safety
Catch
Clear Lockable NEMA 4X
Splash Proof Cover
P/N:(OP-N4/96x48)
40.8 mm
(1.61")
117 mm
(4.61")
SIDE VIEW
5.3 mm
(0.21")
3.7mm
(0.15")
43.4 mm
(1.71")
DIN Cutout spacers
Straight-thru Connector for
meters with output board
20mm (0.79")
Right-angled Connector
11.8mm (0.47")
PANEL CUTOUT
Case will mount in standard 1/8 DIN cutouts
45 mm
(1.77")
Snug Fitting
Mosaic Fitting
92 mm
(3.62")
Loose Fitting
91.6mm
(3.6")
40.8mm
(1.61")
8 places
3mm
(0.12")
8 places
4mm
(0.16") 43.4mm
(1.71")
1/8 DIN
Cutout spacers
87.4mm
(3.45")
Various bezel
colors are available.
Black is standard.
Prog.
SP3
SP4
SP2
SP1
For additional strength, extra Mounting
Slide Clips can be ordered and doubled up
one behind the other. P/N: (75-DMTCLIPF)
TOP VIEW
87.4mm
(3.45")
mosaic
fitting
95.4mm
(3.77")
Max. panel thickness
50mm
(1.97")
96 mm
(3.78")
91.6mm
(3.6")
DIN
Cutout
Spacer
To open rear cover,
use a small flat
bladescrew driver.
Press down lightly to
release catch on top
or bottom of case
and leaver outwards.
4.7mm
(0.19")
DIN Cutout Spacer
2mm
(0.08")
Connector
Socket
Prog. SP1
SP1 SP2 SP4SP3 SP5 SP6
Prog. SP1
SP1 SP2 SP4SP3 SP5 SP6
Prog. SP1
SP1SP2 SP4SP3 SP5 SP6
When extra panel
mounting tightness is
required, order the
optional screw mount clip.
P/N:(OP-MTLCLIP)
High Strength Panel
Mounting Kit
P/N: OP-PMA96X48
For extra strength in portable applications, the 8 DIN
spacers should be snipped off and the Mosaic fitting
cutout used. Alternatively, the High StrengthPanel
Mounting Kit(Part # OP-PMA96X48) can be used.
Panel adaptor plates are
available to retrofit most
existing panel cutouts.
Case Dimensions

Page 11
Clear Lockable Water-proof Lens Cover OP-N4X/96X48
Metal Surround Case Option OP-MTL96X48
The clear lockable cover is designed to be dust
and water proof to NEMA-4X, IP65 standards� The
assembly consists of a base and cover with a cam
hinge and key-lock fastening mechanism� An O-ring,
or neoprene gasket forms a seal between the base
and the panel� The cam hinge prevents the cover from
closing when opened until pushed closed� The cover
has a tapered recess that, when closed, forms a seal
with a tapered spigot on the base� A key-lock employs
a cam locking device to force the spigot into the
recess, ensuring seal integrity� A safety catch keeps
the cover closed even when the key is removed, and
the keyhole can be used to attach a safety seal clip,
preventing unauthorized opening�
The meter’s plastic case is made from fire retardant polycar-
bonate� A metal surround case can be ordered to enhance the
meter’s fire retardant capabilities and also provide shielding
against electromagnetic interference (EMI)� The metal case
slides over the polycarbonate case and is held firmly in place by
spring-type non-return clips� The Metal Surround Case must be
factory installed on the polycarbonate case and once installed,
it cannot be removed in the field�
Ground
Tab
Metal Surround Case
& Mounting Clips
Part No.
OP-MTL96X48
Meter with Metal Surround Case
and screw-type mounting clips
assembled
Screw-type
Mounting Clip
Removable
Key-loc
k
Safety
Catch
Cover
O-ring
Gasket
Clear Lockable NEMA 4X
Splash Proof Cover
P/N:(OP-N4/96x48)
With the metal case in place, the meter’s standard ratchet-type
mounting clips can not be used� Instead a pair of screw-type
DIN standard mounting clips are provided, which clip into holes
on the side of the metal case and tighten against the rear of the
panel� A ground tab on the metal case enables the metal case
to be easily connected to the panel ground�

Page 12
DL-40PSF-PROCESS Manual (d0061)
BASIC MODEL NUMBER
DL-40PSF-PROCESS 96x48, Leopard, 4 Digit, Process .........$140
,
Standard Options for this Model Number
Order Code Suffix Description List
DISPLAY
DR......Red LED, 0.56 inch high .........................................N/C
DB���� Super–bright Red LED, 0�56 inch high�����������������������$20
DG ��� Green LED, 0�56 inch high��������������������������������$22
LG���� Large Green LED, 0�8 inch high����������������������������$40
LR���� Large Red LED, 0�8 inch high �����������������������������$28
POWER SUPPLY
PS1 ....85 - 265VAC / 95 - 300VDC ....................................N/C
PS2��� 18 - 48VAC / 10 - 72VDC��������������������������������� $40
INPUT MODULES (Partial List. See www.texmate.com)
Unless otherwise specified Texmate will ship all modules precalibrated with factory
preselected ranges and/or scalings as shown in
BOLD type
IP01�� Process Loop, 4-20mA(0-100.0) ����������������������$42
IP02�� Process Loop, 4-20mA(0-100.0) w/24VDC Exc������������$53
ID01 � DC-Volts, 2/20/200V/Custom w/24V DC Exc ������������$32
ID05 � DC-Volts 2/20/200/Custom V DC w/Offset and 24V Exc. ���$53
ANALOG OUTPUT *Add $7 for an Output Module Carrier Board
AIC � � �
Isolated 16 Bit Current Output, 0-20mA and 4-20mA, pls� specify � $ 50
AIV ���Isolated 16 Bit Voltage Output, 0-10VDC �����������������
$ 50
RELAY OUTPUT
Note: R1 and R2 are located on the main board, and are generally used
when only two Form A Relays or less are required and an Analogy Output is
not required.
R1����Single 5A Form A Relay �������������������������������
$ 37
R2����Dual 5A Form A Relays �������������������������������
$ 68
RELAY OUTPUT MODULES
Note: If a meter is ordered with a Relay Output Module, but without Analog
Output, an Output Module Carrier Board should be automatically added to the
order�
OR11 � One 10 Amp Form C Relay, Isolated ���������������������$37
OR15 � One 10 Amp Form C and Two 5 Amps Form A Relays �������$90
OR16 � One 10 Amp Form C and One 5 Amp Form A Relays ��������$69
OR12 � Two 10 Amp Form C Relays, Isolated ��������������������$74
OR14 � Two 10 Amp Form C and Two 5 Amps Form A Relays �������$126
OR23 � Two 10 Amp Form C and One 5 Amp Form A Relay, Isolated��$105
OR31 � One 5 Amp Form A Relay, Isolated ����������������������$32
OR32 � Two 5 Amp Form A Relays, Isolated ���������������������$64
OR33 � Three 5 Amp Form A Relays, Isolated ��������������������$85
OR34 � Four 5 Amp Form A Relays, Isolated ���������������������$112
Solid State Relay (SSR) Output Modules DC Only
OR54 � Four 400V DC Solid State Relays (SSR) 210mA������������$112
Special Options and Accessories (OA’s)
Part Number Description List
SPECIAL OPTIONS (Specify Inputs or Outputs & Req. Reading)
Output Module Carrier Board
*One carrier board must be ordered with any meter that includes any one or more
of the following options: Analog Output and/or Relay Output Modules�
SA-DL/OM-CB ���Output Module Carrier Board, DL series ������������� $20
ZR���������� Range Change from Standard Range shown in BOLD type $20
ZS ���������� Custom display scaling within standard ranges ���$24
ZS-AO ������� Custom scaling of analog output ���������������������� $60
ACCESSORIES
75-DBBZ9648F����Black Bezel for 96x48mm Case������������������� $5
75-DMTCLIPF ����Side Slide Brackets (2 pc) - extra set, extra strength �� $10
76-DL40G-N4�����"Touch" Green LED Faceplate, NEMA 4, Factory install $15
76-DL40LG-N4����"Touch" Large Green LED Faceplate, NEMA4, Factory install $15
76-DL40LR-N4 ���� "Touch" Large Red LED Faceplate, NEMA 4, Factory install $15
76-DL40R-N4 �����"Touch" Red LED Faceplate, NEMA 4, Factory install�� $15
ART-FS-S/D ������NRC for artwork & set-up Faceplate/Desc����������� $100
ART-FS1���������Install Custom Faceplate per meter - 1 color��������� $40
ART-FS2���������Install Custom Faceplate per meter - 2 color��������� $45
ART-FS3���������Install Custom Faceplate per meter - 3 color��������� $54
ART-FS4���������Install Custom Faceplate per meter - 4 color��������� $60
OP-MTLCLIP �����Screw Mounting Clips (2 pc) - to screw tighten slide brackets $10
OP-MTL96X48 � � � �Metal Surround Case, includes screw mounting clips�� $30
OP-N4X/96X48����96x48mm clear lockable front cover–NEMA 4X, splash proof $30
Prices subject to change without notice.
BASIC MODEL # DISPLAY POWER SUPPLY INPUT MODULES ANALOG OUTPUT* RELAY OUTPUT*OPTIONS / ACCESSORIES
OA____
DL-40PSF-PROCESS
Add to the basic model number the order code suffix for each standard option required. The last suffix is to indicate how many different special
options and or accessories that you may require to be included with this product. *Except when when R1 or R2 relay output is selected, a meter
ordered with an analog output or a relay output module requires an Output Module Carrier Board
Ordering Example: DL-40PSF-PROCESS-DR-PS1-IP01-AIC-R1-OA2, the 2 OA’s are, ZR and a OP-N4X/96X48
Ordering Information
WARRANTY
Texmate warrants that its products are free from defects in material and workmanship under
normal use and service for a period of one year from date of shipment. Texmate’s obligations
under this warranty are limited to replacement or repair, at its option, at its factory, of any of
the products which shall, within the applicable period after shipment, be returned to Texmate’s
facility, transportation charges pre-paid, and which are, after examination, disclosed to the sat-
isfaction of Texmate to be thus defective. The warranty shall not apply to any equipment which
shall have been repaired or altered, except by Texmate, or which shall have been subjected
to misuse, negligence, or accident. In no case shall Texmate’s liability exceed the original pur-
chase price. The aforementioned provisions do not extend the original warranty period of any
product which has been either repaired or replaced by Texmate.
USER’S RESPONSIBILITY
We are pleased to offer suggestions on the use of our various products either by way of printed
matter or through direct contact with our sales/application engineering staff� However, since
we have no control over the use of our products once they are shipped, NO WARRANTY
WHETHER OF MERCHANTABILITY, FITNESS FOR PURPOSE, OR OTHERWISE is made
beyond the repair, replacement, or refund of purchase price at the sole discretion of Texmate.
Users shall determine the suitability of the proDXct for the intended application before using,
and the users assume all risk and liability whatsoever in connection therewith, regardless
of any of our suggestions or statements as to application or construction� In no event shall
Texmate’s liability, in law or otherwise, be in excess of the purchase price of the product.
Texmate cannot assume responsibility for any circuitry described. No circuit patent or software
licenses are implied. Texmate reserves the right to change circuitry, operating software, speci-
fications, and prices without notice at any time�
DL-40PSF-PROCESS Technical Manual Copyright © 2019 Texmate Inc. All
rights reserved. Published by: Texmate Inc. USA. Information in this Technical
Manual is subject to change without notice due to correction or enhancement.
The information described in this manual is proprietary to Texmate, Inc. and
may not be copied, reproduced or transmitted, in whole or in part, in connec-
tion with the design, manufacture, or sale of apparatus, device or private label
product without the express written consent of Texmate, Inc.