The World Models Manufacturing 50CC SKY LINK User manual

Warning! This model is not a toy.
It is designed for maximum performance. Please seek advice if one is not familiar with this kind
of engine powered precision model. Operating this model without prior preparation may cause
injuries. Remember, safety is the most important thing. Always keep this instruction manual at
hand for quick reference.
Requires : 6-channel radio w/ 9 high torque servos
*Specifications are subject to change without notice.*
INSTRUCTION MANUAL
Wing Span
Wing Area
Flying Weight
Fuselage Length
108 in / 2745 mm
1575 sq in / 101.6 sq dm
21 Ib / 9.5 kg
84.5 in / 2145 mm
Specifications
50cc gasoline engine
50CC SKY LINK
50CC SKY LINK
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY(ARF)SERIES
MADE IN CHINA
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The World Models
Manufacturing Co., LTD.
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The World Models
Manufacturing Co., LTD.
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The World Models
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The World Models
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The World Models
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The World Models
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The World Models
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The World Models
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The World Models
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The World Models
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INDEX
BEFORE YOU BEGIN
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P.1
P.2
P.3-P.12
P.13
Check all parts. If you find any defective or missing parts contact your local dealer. Please
DRY FIT and check for defects for all parts that will require CAor Epoxy for final assembly.
Any parts you find to be defective after the gluing process may be difficult to remove for
warranty replacement. The manufacturer will replace any defective parts, but will not extend
to the parts that are good before gluing to defective parts during assembly. Warranty will
not cover any parts modified by customer.
Symbols used throughout this instruction manual comprise of the following :-
Read through the manual before you begin, so you will have an overall idea of what to do.
1
2
3
P.1
Cut off shaded portion.
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Peel off shaded portion
covering film.
Pay close attention here!
Apply epoxy glue.
Must be purchased separately !
Drill holes with the specified
diameter (here: 3mm). Pierce the shaded portion
covering film.
3mm
Do not overlook this symbol !
Warning!
Apply thread locker
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Parts List
P.2
1. MAIN WING -- 1 pair
2. SOCKET HEAD SCREW M4x60mm -- 4 pcs
SCREW PWA2x8mm -- 24 pcs
M4 NYLOON INSERT LOCK NUT -- 4 pcs
PUSHROD M3x95mm w/ Threads(ForAileron) -- 2 pcs
PUSHROD M3x86mm w/ Threads(For Flap) -- 2 pcs
HEAVY DUTY CLEVIS PL4112200 -- 8 sets
HEAVY DUTY HORN BRACKET PL4112400 -- 4 sets
HEAVY DUTY SERVO HORN PL4120300 -- 4 sets
SWIVEL CLEVIS HORN FAIRING PL4610010 -- 4 sets
SERVO MOUNTING PANEL PL5310010(ForAileron) -- 1 pair
SERVO MOUNTING PANEL PL5310010(For Flap) -- 2 pcs
LAMP COVER 0.5mm PVC -- 1 pair
3.
STABILIZER & ELEVATOR -- 1 set
FUSELAGE -- 1 pc.
SCREW PA3x12mm -- 2 pcs
WASHER d3xD7mm -- 2 pcs
STABILIZER TUBE
Ø9.6x521mm -- 1 pc.
4. SOCKET HEAD SCREW M4x55mm -- 2 pcs
M4 NYLON INSERT LOCK NUT -- 2 pcs
PUSHROD M3x185mm w/ Threads (For Elevator) -- 2 sets
HEAVY DUTY CLEVIS PL4112200 -- 4 sets
HEAVY DUTY SERVO HORN PL4120300 -- 2 sets
SWIVEL CLEVIS HORN FAIRING PL4610010 -- 2 sets
HEAVY DUTY HORN BRACKET PL4112400 -- 2 sets
5. VERTICAL FIN & RUDDER -- 1 set
VERTICAL FIN’S WING 6x65x85mm -- 1 pc.
6. SOCKET HEAD SCREW M4x60mm -- 1 pc.
M4 NYLON INSERT LOCK NUT -- 1 pc.
SWIVEL CLEVIS HORN FAIRING PL4610020 -- 1 set
HEAVY DUTY CLEVIS PL4112200 -- 2 sets
HEAVY DUTY SERVO HORN PL4120300 -- 1 set
HEAVY DUTY HORN BRACKET PL4112400 -- 1 set
SERVO MOUNTING PANEL PL5310010(For Rudder) -- 1 PC.
PUSHROD M3x45mm w/ Threads(For Rudder) -- 1 pc.
SCREW PWA2x8mm -- 4 pcs
7. FRONT LANDING GEAR -- 1 set
COLLAR Ø5.6mm w/ set screw -- 4 sets
WHEEL PANTS -- 1 pc.
LARGE SCALE TREADED INFLATABLE WHEEL Ø100mm -- 1 pc.
STEERING ARM PL4112506 w/ set screw -- 1 set
FRONT GEARABSORBER ACCESSORY -- 1 set
PUSHROD Ø1.8x285mm (For Nose Wheel Steering) -- 1 pc.
PLASTIC TUBE d2.5xD4x160mm (For Nose Wheel Steering) -- 1 pc.
SCREW PA3x25mm -- 4 pcs
SCREW PA3x30mm -- 4 pcs
NOSE GEAR BLOCK PL4116042 -- 2 pcs
8. MAIN LANDING GEAR -- 1 pair
MAIN LANDING GEAR COVER -- 1 pair
SOCKET HEAD SCREW M5x25mm -- 6 pcs
SOCKET HEAD SCREW M5x65mm -- 2 pcs
LARGE SCALE THREADED INFLATABLE WHEELS Ø118mm -- 1 pair
SOCKET HEAD SCREW M3x10mm -- 4 pcs
WASHER d5xD12mm -- 10 pcs
COLLAR Ø5.1mm w/ set screw -- 4 sets
M5 NUT -- 2 pcs
WHEEL PANTS -- 1 pair
PLATE 26x64x1mm -- 2 pcs
SCREW PWA3x8mm -- 4 pcs
9. SOCKET HEAD SCREW M5x50mm -- 4 pcs
PUSHROD Ø1.8x480mm (For Throttle) -- 1 pc.
PLASTIC TUBE d2xD3x160mm (For Throttle) -- 1 pc.
WASHER d5xD12mm -- 4 pcs
M5 BLIND NUT -- 4 pcs
10. FUEL TANK 800cc PL1111810G -- 1 set
CABLE TIE (For Fuel Tank ) 1.5x8x500mm -- 1 pc.
DOUBLE-SIDED TAPE 40x160mm -- 1 pc.
INSTRUMENT PANEL -- 1 pc.
11. LINKAGE CONNECTOR Ø2.1mm -- 2 sets
12. SPONGE 10x80x200mm (For Radio Equipment) -- 2 pcs
13. WIND SHIELD & SIDE WINDOWS -- 1 set
14. PILOT PC001102A -- 2 sets
SCREW PM2x12mm -- 1 pc.
M2 NYLON INSERT LOCK NUT -- 1 pc.
MOUNTING PLATE PL4114015 -- 1 pc.
SEAT -- 4 pcs
BALSA 245x239x3mm (For Pilot Stand) -- 1 pc.
15. COWLING -- 1 set
TRANSPARENT 3D TEMPLATE -- 1 pc.
QUICK RELEASE NYLON RIVET PL1208042 -- 10 pcs
SCREW KA2.3x8mm -- 10 pcs
SCREW PA3x12mm -- 8 pcs
GROMMET d2.5xD8.5mm PL1285035 -- 8 pcs
WASHER d3xD7mm -- 8 pcs
SPINNER Ø82mm -- 1 set
SCREW PWA2.3x12mm -- 4 pcs
AIR SCOOP -- 1 set
16. WING TUBE Ø25.4x917mm -- 1 pc.
WING TUBE Ø14.5x907mm -- 1 pc.
SELF-TIGHTENING LATCHING PIN PL9120010 -- 2 pcs
SELF-TIGHTENING LATCHING PIN PL9120020 -- 2 pcs
WIRE Ø0.8mm -- 2 pair
SET SCREW M3x8mm -- 4 pcs
17. MAIN WING STRUT -- 1 pair
SCREW PM3x16mm -- 4 pcs
SCREW PM2x14mm -- 8 pcs
M2 NYLON INSERT LOCK NUT -- 8 pcs
WASHER d3xD7mm -- 12 pcs
MAIN WING STRUT COVER -- 1 set
18. ANTENNA -- 1 pair
ORNAMENT -- 1 set
SCREW PA2x12mm -- 4 pcs
19. DECALS: A306DEC -- 1 set
COVERING:--
TOUGHLON STL100 WHITE
LIGHTEX SGX 201 BLACK
LIGHTEX SGX 580 PEARL BRONZE
LIGHTEX SGX 350 CORSAIR BLUE
LIGHTEX SGX 100 WHITE
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Main Wing
Bottom View
Bottom View
Bottom View
Completed
Aileron & Flap Servos
M4 4
NylonInsert Lock Nut
P.3
4
PWA2x8mm Screw
24
2
1
Aileron Servo Lead
M2 x 10mm
PA1.7 x 8mm
Heavy Duty Clevis
Pushrod M3x86mm
Heavy Duty Horn Bracket
M4 x 60mm
M2 Nylon Insert
Lock Nut
Pushrod w/ Threads
PWA2x8mm
Pre-glued
Signal Lamp Wire Lead
M4x60mm Socket Head Screw
M4 Nylon
Insert Lock
Nut
1.5mm
1.5mm
M2 Nylon Insert
M2 x 10mm
Lock Nut
Pushrod
Heavy Duty
Clevis
Signal Lamp
PWA2x8mm
Lamp Cover
M2x8mm
SocketHeadScrew
M2 Nut
PL4120300
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Stabilizer & Elevator
Elevator Pushrod
P.4
3
4
Completed
Bottom View
PA3x12mm Screw
2
d3xD7mm Washer
2
1mm
M2 x 10mm
Heavy Duty Clevis
Heavy Duty Servo
Horns ( w / Bearing)
PL4120300
M2 Nylon
Insert Lock Nut
M4
2
2
NylonInsert Lock Nut
M4x55mm Socket Head Screw
M2 x 10mm
PA1.7 x 8mm
Heavy Duty Clevis
Elevator Pushrod
M3 x 185mm
Heavy Duty Horn Bracket
M4 x 55mm
M4 Nylon Insert
Lock Nut
M2 Nylon Insert
Lock Nut
PA3x12mm
d3xD7mm
Washer
2.5mm
PA3x12mm
d3xD7mm
Washer
Stabilizer Tube
Ø 9.6 x 521mm
2.5mm
Pre-glued
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P.5
6Rudder Pushrod
Completed
C’C
C=C’
PWA2x8 mm Screw
4
M4
1
1
Nylon Insert Lock Nut
M4x60mm Socket Head Screw
1.5mm
M2 x 10mm
Heavy Duty Clevis
M2 Nylon
Insert Lock
Nut
Rudder Pushrod
M3 x 45mm
M4 x 60mm
M4 Nylon
Insert Lock
Nut
Heavy Duty Horn Bracket
PA1.7 x 8mm
M2 x 10mm
PWA2 x 8mm
Heavy Duty Clevis
M2 Nylon
Insert Lock Nut
Rudder Pushrod
M3 x 45mm
Vertical Fin & Rudder
5
Signal Lamp
Vertical Fin`s Wing
6x65x85mm
Pre-glued
Signal Lamp
Wire Lead
Rudder Servo Lead
Rudder Servo Lead
M2x8mm
SocketHeadScrew
M2 Nut
PL4120300
Remove coverings for all
surfaces in contact before
applying A/B epoxy glue.
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P.6
Completed
5.6 mm Collar
4
M4x4mm Set Screw
9
Front Landing Gear
7
M4 x 4mm
Set Screw
M4 x 4mm
Set Screw
PA3 x 25mm
5.6 mm Collar
Steering Arm
5.6 mm Collar
PA3 x 30mm
M4 x 4mm
Set Screw
M3 x 3mm
Set Screw
M3 x 3mm
Set Screw
Completed
M4 x 4mm
Set Screw
PA3x25mm Screw
4
PA3x30mm Screw
4
32 4
5 6
M3 x 3mm
Set Screw M3 x 3mm
Set Screw
Wheel Ø100mm
5.6 mm Collar
5.6 mm Collar
Wheel Pant
1
1.5mm
Nose Wheel
Ø1.8x285mm
Plastic Tube
d2.5xD4x160mm
steering Pushrod
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P.7
Engine
9
Main Landing Gear
8
d5xD12mm Washer
M5
Nut
10
d5xD12mm Washer
4
4
4
Bottom View
d5 x D12 mm
Washer
M5 x 25 mm
5.1mm Collar
4
M5x50mm d5xD12mm Washer M5 Blind Nut
4
M3x10mm Socket Head Screw
PWA3x8mm Screw
6
M5x25mm Socket Head Screw
M5x65mm Socket Head Screw
M5x50mm Socket Head Screw
M5 Blind Nut
Main Landing
Gear Cover
Plastic Tube
d2xD3x160mm
Throttle Pushrod
Ø1.8x480mm
Front
2
2
Completed
Wheel Ø118mm
d5xD12mm Washer
M5x65mm
Plate 1mm M5 Nut
5.1mm
Collar
M3x3mm
Set Screw
M3x 10 mm
PWA3x 8 mm
4
2mm
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Fuel Tank
10
Fuel Tank
800cc
UP
Completed
Instrument Panel
Throttle Pushwire
3x3mm Set Screw
Washer
2mm
Washer
2mm
M2Nut
Throttle Servo.
1.5mm
Please refer to the attached sheet for linkage connector installation.
Servo Set
11
3x3mmSet Screw
M2 Nut
LinkageConnector
2
2
2
4
2mmWasher
Radio Equipment
12
Install and arrange the servos as shown in the diagram.
Battery
Sponge
Nose Wheel Servo
Throttle Servo
Throttle Pushrod
Nose Wheel
Plastic Tube
d2.5xD4x160mm
Ø1.8x285mm
Ø1.8x480mm
Receiver
P.8
Front
Steering Pushrod
123
CableTie
1.5x8x500mm Double-sidedTape
40x160mm
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P.9
PM2x12mm Screw
1
Pilot
14
PWA2.3x12mm Screw
4
Cowling
15
PA3x12mm Screw
d2.5x8.5mm Grommet
8
8
d3xD7 mm Washer
8
KA2.3x8mm Screw
10
Bottom View
First insert the grommet to the cowling then apply screw.
Please refer to the attached sheet for usage of the transparent 3D template.
Spinner
Ø 82mm
d2.5xD8.5mm
Grommet
d2xD8mm
KA2.3xD8mm
Quick Release Nylon Rivet
d3xD7mm
Cowling
Fuselage
PWA2.3x1.2mm
PA3x12mm
1.5 mm
Quick Release Nylon Rivet
d2xD8mm
10
Canopy
13
M2 1
NylonInsert Lock Nut
PM2x12mm
Mounting Plate
M2 Nylon
Insert Lock
Nut
Pilot Statues
Completed
Washer
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Main Wing
16
d3xD7mm Washer
12
Wing Struts
17
4
M3x16mm Socket Head Screw
PM2x14mm Screw
8
M2 8
NylonInsert Lock Nut
P.10
Completed
Bottom View
Ø 25.4 x 917mm
Wing Tube
Ø 14.5 x 907mm
Wing Tube
PM2x14mm
M3x16mm
Socket Head Screw
PM2x14mm
M3x16mm
Socket Head Screw
d3xD7mm
M2 Nylon Insert
Lock Nut
Washer
2 mm
4
Set Screw
M3 x 8mm
Wing Tube PWA2x8mm
Self Tightening
Wing Latch Set Screw
M3X8mm
M3x8mm
Set Screw
Wire Ø0.8mm
Lead to Aileron Servo
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Antenna & Ornament
PA2x12mm Screw
4
P.11
18
Completed
Aileron
Ornament
Ornament
PA2x12mm
Elevator
Ornament
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P.12
Decals
19
C.G.
Control Throws
Adjust the control throws as shown in the diagram.
These throws are good for general flying. You can
adjust according to your personal preference.
Rudder 35mm
35mm
30mm
30mm
60mm
Elevator
Flaps (near fuselage)
20mm
20mm
Ailerons (away from fuselage)
The ideal C.G. position is 120mm (4.72 in.) behind the leading edge measured at where
the wing meets the fuselage. In order to obtain the C.G. specified, add weight to the
fuselage or move the battery position. Check the C.G. before flying.
If you are converting this model to electric, please move the C.G. forward 5% of current
C.G. distance from leading edge to compensate for weight of fuel.
120mm
C.G.
4.72 in
21
20
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Important Safety Precautions
# First time flyer should never fly by himself / herself. Assistance from experienced flyer is
absolutely necessary.
# Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly
pre-adjusted aircraft.
# is specially designed to be powered by 50 c.c. gasoline engine, using
a more powerful engine does not mean better performance. In fact, over powered engine
may cause structural damage and injuries.
# Make sure the air field is spacious, never fly the plane too close to people and never get too
close to a running propeller.
# If you find wrinkles on the covering as a result of weather changes, you can use hot iron to
remove the wrinkles. Please begin with lower temperature setting and gradually raise the
temperature until the wrinkles are gone. Too hot an iron may damage the covering. Don't
use hot iron near the seams or edges, hot iron will melt the glue and shrink the covering at the
same time, causing the seams to pull away.
# Check and re-tighten up all factory assembled screws, use thread locker if necessary.
Warning!
50CC SKY LINK
50CC SKY LINK
P.13
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LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that
the linkage connector can rotate freely.
Drill 2mm hole at servo horn. Insert linkage connector
into servo horn.
Make sure shoulder of
screw is cleared from
servo horn.
Add washer to reduce
play if necessary.
Shoulder
Tighten up the round nut
against the shoulder. Apply
CA or permanent thread
locker.
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Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including
product news and free upgrade parts when applicable. Please fill in the following and
send toAirBorne Models, 4749-K,Bennett Drive, Livermore, CA94551 USA.
1. Name:______________________________________________
2.Address:____________________________________________
3. Phone #:____________________ E-mail:__________________
4. Model:______________________________________________
Wing QC#__________ Fuselage QC# _______________________
(QC numbers are stamped on wing and fuselage)
5. Date of Purchase:_____________________________________
6. Store Name: _________________________________________
Please callAirBorne Models at 925 3710922 for any assistance in filling this
form.Thank you very much for purchasing our product.
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This transparent 3D template
is used for position guidance
of the actual cutting of the
pre-painted cowling.
Usage of the transparent 3D template
Simply cut the transparent 3D template to fit your engine and
exhaust pipe, then slide onto the actual cowling and use as
template to mark the openings required for final cutting.
1 2
3 4
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Optional Parts
Clevis Wrench
Code No. Size Package
PL8210010 1 set
Small Clevis Large Clevis
Field Stand
Code No. Size Package
MS9111430 600 x 240 x 310mm 1 pc
( ACCESSORIES)
180mm Extension
Code No. Size Package
KW0011800 180mm 1 set
Charge Receptacles
Code No. Size Package
KP0041300
180mm Y-Cord
Code No. Size Package
KW0021800 180mm 1 pc
Special tool for clevis installation.
Suitable for standard and small
(EP) clevis.
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