The World Models Manufacturing ZERO G.S-160 User manual

80.0 in / 2030 mm
lage Length
Warning !This model is not a toy.
It is designed for maximum performance. Please seek advice if one is not familiar with this kind
of engine powered precision model. Operating this model without prior preparation may cause
injuries. Remember, safety is the most important thing. Always keep this instruction manual at
hand for quick reference.
* Specifications are subject to change without notice.*
15.5-17 lbs / 7100-7700 g
Wing Span 80.0 in / 2030 mm
Wing Area
Flying Weight
Fuselage Length
/ g15.5-17 Ibs 7100-7700
1138 sq in / 73.4 sq dm
68 in / 1730 mm
Specifications
E
A
D
R
-
Y
T -
T
S
O
O
-
F
M
L
L
Y
A
ARF
-1 6 0
Requires: 6-channel radio w/ 7 standard servos
and 2 low profile retract servos
1.60 cubic inch displacement 2-stroke(glow)
INSTRUCTION MANUAL
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY (ARF) SERIES
MADE IN CHINA
A122PO22941003
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The World Models
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The World Models
Manufacturing Co., Ltd.
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The World Models
Manufacturing Co., Ltd.
www.th ewo rl d mo del s.c om
The World Models
Manufacturing Co., Ltd.
www.th ewo rl d mo del s.c om
The World Models
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www.th ewo rl d mo del s.c om
The World Models
Manufacturing Co., Ltd.
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The World Models
Manufacturing Co., Ltd.
www.th ewo rl d mo del s.c om
The World Models
Manufacturing Co., Ltd.
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The World Models
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The World Models
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The World Models
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The World Models
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The World Models
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The World Models
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P. 3 - 11
INDE X
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P. 1
P. 2
P. 11
BEFORE YOU BEGIN
Read through the manual before you begin, so you will have an overall idea of what to do.
Symbols used throughout this instruction manual comprise of the following : -
1
2
3
P.1
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT
and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you
find to be defective after the gluing process may be difficult to remove for warranty replacement. The
manufacturer will replace any defective parts. but will not extend to the parts that are good before
gluing to defective parts during assembly. Warranty will not cover any parts modified by customer.
-1 6 0
3mm
Do not overlook this symbol!
Cut off shaded portion.
Peel off shaded portion
covering film.
Pay close attention here!
Pierce the shaded portion
covering film.
Must be purchased separately!
Drill holes with the specified
diameter (here: 3mm).
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Apply epoxy glue.
Apply thread locker
Warning!
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The World Models
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The World Models
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The World Models
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Parts List
1. MAIN WING 1 pair
2. SCREW PWA2x8mm -- 16 pcs
SCREW PB2x22mm -- 4 pcs
SCREW PB2x20mm -- 2 pcs
SCREW PB2x25mm -- 4 pcs
SCREW PB2x22mm -- 2 pcs
CLEVIS -- 4 pcs
STRAPER -- 4 pcs
FUEL TUBE Ø6x5mm -- 8 pcs
TRI-HORN M3x14mm(For Aileron & Flap)(L) -- 4 sets
PUSHROD Ø1.8x137mm w/ Threads(For Aileron Servos -- 2 pcs
PUSHROD Ø1.8x115mm w/ Threads(For Flap Servos -- 2 pcs
SERVO MOUNTING PANEL 22x68x78mm -- 4 pcs
3. RETRACTABLE LANDING GEAR -- 1 set
RETRACTABLE LANDING GEAR COVER -- 1 set
MAIN WHEEL Ø103mm -- 2 pcs
COLLAR Ø4.6mm w/ set screw -- 4 sets
SCREW PM2x8mm -- 12 pcs
WASHER d2xD5mm -- 24 pcs
M2 NUT -- 12 pcs
COVERING FILM 45x80mm -- 2 pcs
4. FUSELAGE -- 1 pc.
ENGINE MOUNT PL5911120 -- 1 set
SOCKET HEAD SCREW M6x30mm -- 4 pcs
WASHER d6xD15mm -- 4 pcs
BLIND NUT M6xD18mm -- 4 pcs
WOODEN DOWEL Ø7.5x10mm(For Firewall) -- 4 pcs
5. FUEL TANK 800cc -- 1 set
BALSA 8x8x128mm(For Fixing Fuel Tank) -- 1 pc.
PLYWOOD 6x61x133(For Throttle Servo) -- 1 pc.
BALSA 6x6x41mm(For Throttle Servo Stand) -- 2 pcs
6. STABILIZER & ELEVATOR -- 1 set
SCREW PA3x12mm -- 2 pcs
WASHER d3xD7mm -- 2 pcs
STABILIZER TUBE Ø9.5x458mm -- 1 pc.
7. TAIL LANDING GRAR -- 1 set
TAIL WHEEL Ø30mm -- 1 pc.
COLLAR Ø2.6mm w/ set screw -- 1 set
SCREW PA3x12mm -- 2 pcs
8. VERTICAL FIN & RUDDER -- 1 set
9. SCREW PM2x30mm -- 3 pcs
M2 NUT -- 3 pcs
FUEL TUBE Ø6x5mm -- 2 pcs
CLEVIS -- 2 pcs
RIGGING COUPLAR Ø1.8x27mm w/ Threads(For Rudder) -- 2 pcs
WIRE Ø1x1040mm(For Rudder) -- 2 pcs
TRI-HRON M3x14mm(L)(w/ o-Basa For Rudder) -- 2 sets
COPPER TUBE d2.5xD3.2x8mm(For Rudder) -- 2 pcs
10. SCREW PWA2x12mm -- 6 pcs
SCREW PB2x20mm -- 6 pcs
FUEL TUBE Ø6x5mm -- 4 pcs
STRAPER -- 2 pcs
CLEVIS -- 2 pcs
TRI-HORN M3x14mm(L)(For Elevator) -- 2 sets
PUSHROD Ø1.8x142mmw/ Threads(For Elevator) -- 2 pcs
RIGGING Z BEND Ø1.8x27mm(For Elevator) -- 2 pcs
WIRE Ø1x850mm(For Elevator) -- 2 pcs
COPPER TUBE d2.5xD3.2x8mm -- 2 pcs
ELEVATOR LINKAGE Ø6x154mm -- 1 set
--
11. LINKAGE CONNECTOR Ø2.1mm -- 3 sets
12. PLYWOOD 6x61x133mm(For Elevator\ Rudder) -- 1 pc.
BALSA 6x6x41mm(For Elevator\ Rudder Servo Stand) -- 2 pcs
SPONGE 10x80x200mm(For Radio Equipment) -- 2 pcs
RIGGING Z BEND Ø1.8x27mm(For Rudder) -- 2 pcs
RIGGING COUPLER Ø1.8x27mm w/ Threads(For Elevator) -- 2 pcs
COPPER TUBE d2.5xD3.2x8mm -- 4 pcs
CLEVIS -- 2 pcs
FUEL TUBE Ø6x5mm -- 2 pcs
13. ANTI-VIBRATION MOUNT 4C-120 -- 1 set
INCLUDE:SOCKET HEAD SCREW M4x35mm -- 4 pcs
SCREW KM3x20mm -- 8 pcs
WASHER d4xD12mm -- 8 pcs
M3 NYLON INSERT LOCK NUT -- 8 pcs
M4 NYLON INSERT LOCK NUT -- 4 pcs
COPPER TUBE d3.1xD4x9.1mm – 4 pcs
COPPER TUBE d4.1xD5x9.4mm – 4 pcs
COPPER TUBE d3.1xD5x9.1mm – 4 pcs
ALUMINUM PLATE 2x12x75mm(For Engine Mount) -- 1 pc.
THROTTLE PUSHWIRE Ø1.2x360mm -- 1 pc.
PLASTIC TUBE d2xD3x110mm -- 1 pc.
14. COWLING -- 1 pc.
TRANSPARENT 3D TEMPLATE -- 1 pc.
SCREW PM3x10mm -- 4 pcs
SILICON GROMMET d2.5xD8.5mm -- 4 pcs
M3 NYLON INSERT LOCK NUT -- 4 pcs
WASHER d3xD7mm -- 8 pcs
SCREW PA3x12mm -- 4 pcs
PLASTIC SPINNER(w/ alu .back plate)Ø89mm -- 1 set
ALUMINUM PLATE 1.5x12x205.6mm -- 2 pcs
15. SCREW PM3x70mm -- 2 pcs
WASHER d3xD7mm -- 8 pcs
SOCKET HEAD SCREW M4x45mm -- 2 pcs
WASHER d4xD15mm -- 2 pcs
SOCKET HEAD SCREW M3x20mm -- 2 pcs
M3 NYLON INSERT LOCK NUT -- 2 pcs
M3 NUT -- 2 pcs
SCREW PWA3x12mm -- 3 pcs
WING TUBE Ø25.4x750mm -- 1 pc.
WING TUBE Ø9.5x382mm -- 1 pc.
WING PROTECTION -- 1 pc.
ALUMINUM PLATE 2.3mm(For Wing) -- 4 pcs
AIR SCOOP -- 1 pc.
16. CANOPY -- 1 pc.
SCREW PWA2.3x8mm -- 8 pcs
SILICON GROMMET d1.5xD6.5mm -- 8 pcs
DOUBLE SIDED TAPE 8x1230mm -- 1 pc.
DOUBLE SIDED TAPE 8x125mm -- 1 pc.
SPONGE 10x46x57mm(For Canopy) -- 1 pc.
PILOT PC001102B -- 1 set
ANTENNA -- 1 pc.
17. DECALS:A122DEC -- 1 set
COVERING:
TOUGHLON STL 203 LIGHT GRAY
TOUGHLON STL 331 CUB YELLOW
TOUGHLON STL 340 OLIVE DRAB
P.2
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Flap & Aileron
1
Flap & Aileron Servos
2
Pre-glued
PB2x22mm Screw
2
16
PWA2x8mm Screw
PB2x25mm Screw
4
Ø1mm pilot holes for World Models tri-horn are pre-drilled. Please look for
pin-hole marks at under side of control surfaces.
Fuel Tube
Ø6x5mm
PB2x22mm
Tri-horn
M3x14mm(L)
Clevis
Pushrod
Ø1.8x115mm
TWM PL8210010
CLEVIS WRENCH
Straper Fuel Tube
d2xD4x4mm
PWA2x8mm
1mm
Fuel Tube
Ø6x5mm
PB2x20mm
Tri-horn
M3x14mm
Clevis
Pushrod
Ø1.8x137mm
Bottom View Completed
P.3
PB2x25mm PB2x22mm
PB2x20mm Screw
2
PB2x22mm Screw
4
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B:Inverted mount for stock muffler
installation.
L
Retract Servos
R
Wheel
Down
Wheel
up
Wheel
Down
Wheel
up
Pushrod Travel
32mm32mm
Pushrod Travel
Landing Gear & Retract Servos
3
d2xD5mm Washer
24
PM2x8mm Screw
12
M2 Nut
12
Covering
Film
PM2x8mm
d2xD5mm
Washer
Engine Mount
4
M6x30mm Screw
4
4
4
d6xD15mm Washer
M6x D18mm Blind Nut
Apply thread locker to screws.
Blind nuts are off-centered
to keep the spinner at the
fuselage axis.
A:Inverted mount with Pitts type muffler.
Wooden dowel
Ø7.5x10mm
M6x30mm
Engine Mount
PL5911120
d2 x D5mm
Washer
M2 Nut
2mm
P.4
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Fuel Tank
5
Install Balsa 8x8x128mm
(For Fixing Fuel Tank)
Fuel Tank
800cc
Bottom View
Fuel Tank
800cc
6
Stabilizer & Elevator
2
d3xD7mm Washer
2
PA3x12mm Screw A A'
A=A'
Bottom ViewBottom View
Bottom View
Pre-glued
Stabilizer Tube
Ø9 5x458mm.
PA3x12mm
Washer
d3xD7mm
Plywood
6x61x133mm
Balsa
6x6x41mm
Temporary install the main wing, adjust
leveling of the stabilizer to make it as
parallel to the main wing as possible.
(Stabilizer)
(Main Wing)
BB'
BB'
P.5
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8Vertical Fin & Rudder
Pre-glued
C C'
C=C'
Tail Landing Gear
7
3mm Set Screw
2.6mm Collar
2
1
1
PA3x12mm Screw
1.5mm
PA3x12mm
Rudder Pullwire
9
2mm
PM2x30mm
Wire 1x1040mmØ
M2 Nut
Ø1mm pilot holes for World Models tri-horn are pre-drilled. Please
look for pin-hole marks at under side of control surfaces.
M2 Nut
PM2x30mm Screw
3
3
2.6mm
Collar
Ø30mm 3mm
Set Screw
2mm
Clevis
Rigging Coupler
1.8 x 27mm
2mm
Ring
Copper Tube
Fuel Tube
6 x 5mm
Wire Ø1x1040mm
TWM PL8210010
CLEVIS WRENCH
P.6
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Elevator Pushrod
10
3 x 3 m m S e t S c r e w
1
6
PWA2x12mm Screw
PB2x20mm Screw
6
Bottom View
Ø1mm pilot holes for World Models tri-horn are
pre-drilled.Please look for pin-hole marks at
under side of control surfaces.
Fuel Tube
Ø6x5mm
Tri-horn
M3 x 14mm(L)
PB2x20mm
Clevis
2mm
Straper
Fuel Tube
Ø6x5mm
PWA 2 x 12mm
Pushrod
Ø1.8x27mm
Copper Tube
3mm Set Screw
Elevator Pullwire
PWA 2 x 12mm
PWA 2 x 12mm
Plastic
Collar
Adjust clearance of
linkage by adding or
removing washer
Elevator Linkage
Clamp the copper tube
1mm
TWM PL8210010
CLEVIS WRENCH
Pushrod
Ø1.8x142mm
P.7
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Included with the radio Set.
Linkage Connector
M2 Nut
2mm Washer
3
3
3
3
LINKAGE CONNECTOR
Servo Set
11
3 x 3mm Set Screw
Servos
12
Bottom View
Install and arrange the servo
as shown in the diagram. Front
Elevator
Servo Rudder
Servo Throttle
Servo
Wire 1x104mmØ
Wire 1x850mmØ
Clevis Fuel Tube
Ø6x5mm
Sponge
Press down the center
1/3 portion
Copper Tube
1mm
Please refer to the attached sheet for linkage connector installation.
Throttle Pushwire
3x3mm Set Screw
Throttle Servo.
2mm
2mm
Washer
M2 Nut
2mm
Washer
Charge Receptacles
KP0041300
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PM3 x 10mm
Washer d3 x D7mm
PA3 x 12mm
d2.5 x D8.5 mm Silicon Grommet
2mm
Engine
13
M4 Nylon Insert Lock Nut
4
8
4
8
M4 x 35mm Screw
KM3 x 20mm Screw
d4 x D12mm Washer
Illustration is for inverted mounting.
You can mount the engine upright
or sideways simply by rotation the
engine mount. Thrust angles will
not be affected.
M3 Nylon Insert Lock Nut
5.1mm
3.2mm
4.1mm
3.2mm
ANTI-VIBRATION MOUNT INSTALLATION
KM3x20mm
Make sure the rounded edges
are facing the shock absorbing
SILICON PAD.
M4 Nylon Insert Lock Nut
M4 x 35mm
Washer
d4 x D12mm
Throttle Pushwire
Ø1.2x360mm
Plastic Tube
d2xD3x110mm
Install Engine position
Cowling
d2.5xD8.5 mm Silicon Grommet
14
d3xD7mm Washer
M3 Nylon Insert Lock Nut
PM3x10mm Screw
PA3x12mm Screw
4
4
4
4
8
First insert the grommet to the
cowling then apply screw.
PM3 x 10mm
Washer
d3 x D7mm
M3
Nylon Insert Lock Nut
Aluminum Plate
8
Spinner
89mmØ
M3 Nylon Insert Lock Nut
Washer
d3 x D7mm
d2.5xD8.5mm
Silicon Grommet
Fuel Filler
PL8110030
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Main Wing
15
M3 Nylon Insert Lock Nut
2
PWA3x12mm
M4 x 45mm d4 x D15mm
Washer
Wing Protection
PM3 x 70mm
d3 x D7mm Washer
M3 Nut
d3 x D7mm Washer
M3
Nut
d3 x D7mm
M3 x 20mm
3mm
Nylon
Insert Lock Nut
2
PM3 70mm XScrew
8
d3 x D7mm Washer
2
d4 x D15mm Washer
2
M4 45mm XSOCKET HEAD SCREW
2
M3 mm X20 SOCKET HEAD SCREW
Bottom View
Wing Tube Ø25.4 x 750mm
Wing Tube Ø9.5 x 382mm
Up
Down
2
M3 Nut
PWA3x12mm Screw
3
Bottom View Bottom View
Installation of the optional drop tank.Bottom View
M3 Nut
d3xD7mm Washer
d3xD7mm
Washer M3x16mm
2mm
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Canopy
d1.5xD6.5 mm Silicon Grommet
16
PWA2.3x8mm Screw
8
First insert the grommet the cowling then apply screw.
Apply double-sided tape
Antenna
Sponge
Pilot
Decals
d1.5 x D6.5 mm
Silicon Grommet
Wing Setting
17
Adjust the wing and fuselage configuration as shown in the diagrams.
A = A '
B = B '
C = C '
C C '
AA '
PWA2.3 x 8mm
8
2mm
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Control Throws
C.G.
18mm
18mm
41mm
Elevator
Rudder
50mm
12mm
Ailerons ( away from fuselage )
Flaps (near fuselage )
Adjust the control throws as shown in the diagram
These throws are good for general flying. Yon can
adjust according to your personal preference.
.
The ideal C G position is 140mm 5 51 behind the
leading edge measured at where the wing meets the
fuselage. In o rder t o o btain t he C .G.s pecified,add
weight to the fuselage or move the battery position.
Check the C.G. before flying
. . ( . in )
Important Safety Precautions
First time flyer should never fly by himself / herself. Assistance from experienced flyer is
absolutely necessary.
Pre - flight adjustment must be done before flying, it is very dangerous to fly a badly
adjusted aircraft.
pre -
Make sure the air field is spacious, never fly the plane too close to people and never get
too close to a running propeller.
If you find wrinkles on the covering as a result of weather changes, you can use hot iron
to remove the wrinkles. Please begin with lower temperature setting and gradually raise
the temperature until the wrinkles are gone. Too hot an iron may damage the covering.
Check and re-tighten up all factory assembled screws, use thread locker if applicable.
is specially designed to be powered by 1.60 2 stroke glow engine,
using a more powerful engine does not mean better performance. In fact, over powered
engine may cause severe damage and injuries.
41mm
12mm
-1 6 0
Warning!
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ADDENDUM
Landing Gear
Should you need to bend the landing gear wire, use the radio control to open
or close the gear to 25% from fully retracted position and switch off the receiver.
It is safe to bend the wire in this position. Bending the wire in fully open position
may damage the supporting structure.
LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that
the linkage connector can rotate freely.
Drill 2mm hole at servo horn.
Insert linkage connector
into servo horn.
Make sure shoulder of
screw is cleared from
servo horn.
Add washer to reduce
play if necessary.
Shoulder
Tighten up the round nut
against the shoulder. Apply
CA or permanent thread
locker.
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Should you require to bend the landing gear wire, please insert
a round metal bar into the spring coil and apply force there as
leverage. Bending the wire directly may damage the mounting
block structure.
Round metal bar
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ANTI-VIBRATION MOUNT INSTALLATION
4
5
5
6
For Engine Mount (PL5911120)
1 2
3
Counter Sink
edges are
Make sure the rounded
fac ing the shoc k abs orbi ng
SILICON PAD.
1
2
1.----- KM3x20mm Screw
2.----- Copper Tube
3.----- M3 Nylon Insert Lock Nut
4.----- M4 Nylon Insert Lock Nut
5----- 4mm Washer
6.-----M4x35mm Screw
P.15
5.1mm
4.1mm
3.2mm
3.2mm
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Cod e No.Size Package
Cod e No.Size Package
Cod e No.Size Package
Cod e No.Size Package
Cod e No.Size Package
Cod e No.Size Package
Code No SV4031
KP0041300
Special tool for clevis installation.
Suitable for standard and small
(EP)clevis.
Large Clevis
Small Clevis
180mm Extension
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Warbirds
Scale
Sports
Trainer
DuctedFan Pattern
Funfly
Electric
Glider
Boat
Accessories
Covering
(Lightex / Toughlon)
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