The World Models Manufacturing Extra Sports 30S User manual

Extra Sports 30S
0.48-0.56 cubic inch displace ment 4-stroke
Radio Requires: 4 -channel radiol w/4 servos standard
Wa r ni n g ! T h i s m o d e l i s n o t a t o y.
It is designed for maximum performance. Please seek advice if one is not familiar with this kind
of engine powered precision model. Operating this model without prior preparation may cause
injuries. Remember, safety is the most important thing. Always keep this instruction manual
at hand for quick reference.
Wing Span
Wing Area
Flying Weight
Fuselage Length
52.0 in / 1320 mm
419 sq in / 27.0 sq dm
4.5 lbs / 2040 g
44.0 in / 1120 mm
* Specifications are subject to change without notice.*
INSTRUCTION MANUAL
Specifications
E
A
D
R
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Y
T -
T
S
O
O
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F
M
L
L
Y
A
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY (ARF) SERIES
MADE IN CHINA

Extra Sports - 30S
P. 1
P. 3 - 11
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT
and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you
find to be defective after the gluing process may be difficult to remove for warranty replacement. The
manufacturer will replace any defective parts. but will not extend to the parts that are good before
gluing to defective parts during assembly.
INDEX
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P. 1
P. 2
P. 11
BEFORE YOU BEGIN
Read through the manual before you begin, so you will have an overall idea of what to do.
Symbols used throughout this instruction manual comprise of the following : -
1
2
3
3mm
Do not overlook this symbol!
Cut off shaded portion.
Peel off shaded portion
covering film.
Pay close attention here!
Pierce the shaded portion
covering film.
Must be purchased separately!
Drill holes with the specified
diameter (here: 3mm).
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Apply epoxy glue.
Apply thread locker
Warning!

P. 2
Parts List
1. MAIN WING -- 1 pair. 14.COWLING -- 1set
TRANSPARENT DUMMY COWLING -- 1pc
2.RING Ø2.3mm -- 2 pcs. SCREW PWA2.6x12mm -- 4pcs
WING TUBE Ø9.5x184mm -- 1 pc. SILICON GROMMET d1.5xD6.5mm -- 4pcs
SPINNER Ø52mm -- 1 pc.
3.PLYWOOD 3x30x94mm (Wing Protection) -- 1 pc.
15.LINKAGE CONNECTOR 2.1mm -- 1set
4.FUEL TUBE Ø 6x5mm -- 4pcs
CLEVIS -- 2 pcs 16.PLYWOOD 3x8x109.1mm(For Throttle Servo Stand) -- 1pc.
PUSHROD Ø 1.8x150mm w/Threads (For Aileron) -- 2pcs SPONGE 10x80x200mm -- 2pcs
STRAPER -- 2 pcs PLYWOOD 3x8x112mm(For Throttle Servo Stand) -- 1pc.
PLYWOOD 3x31x32mm (For Aileron Servo Stand) -- 2pcs PLYWOOD 3x58x118mm(For Throttle Servo ) -- 1pc
PLYWOOD 3x32x60mm (For Aileron Servo) -- 1 pc. PLYWOOD 3x8x106.6mm(For Fuselage Servos Stand) -- 1pc
PLYWOOD 3x58x112.6mm(For Fuselage Servos ) -- 1pc
5.FUSELAGE -- 1 pc. PLYWOOD 3X8X100.1mm(For Fuselage Servos Stand) -- 1pc
MAINLANDING GAR -- 1 set BALSA 6x7x58mm(For Throttle Servo Stand) -- 2pcs
SCREW PM3x10mm -- 3 pcs BALSA 6x8x58mm(For Fuselage Servos Stand) -- 2pcs
FUEL TUBE Ø6x5mm -- 2pcs
6.WHEEL PANTS -- 1 pair STRAPER -- 2pcs
MAIN WHEEL Ø58mm -- 2pcs PUSHROD Ø1.8x635mm w/ Threads (For Elevator & Rudder)- 2pcs
SCREW PM3.5x35mm -- 2pcs
WASHER d3.5xD8mm -- 4 pcs 17.FUEL TUBE Ø6x5mm -- 2 pcs
M3.5 NUT -- 6pcs CLEVIS -- 2pcs
SCREW PA3x6mm -- 2 pcs
18.SCREW PM4x30mm -- 2pcs
7.STBAILZER & ELEVATOR -- 1set WASHER d4xD9mm -- 2pc.
8.SCREW PM2x12mm --2 pcs 19.SCREW PWA2.3x8mm -- 4 pcs
HORN -- 1set COCKPIT --1 pc.
SILICON GROMMET d1.5xD6.5mm -- 4pcs
9.VERTICAL FIN & RUDDER -- 1 pc.
20. SCREW PWA2.3x8mm -- 4 pcs
10.TAIL LANDING GEAR -- 1 set SILICON GROMMET d1.5xD6.5mm -- 4 pcs
ALUMI NUM PLATE (For Tail Landing Gear) -- 1 pc. CANOPY -- 1pc
TAIL WHEEL Ø23mm -- 1pc DOUBLE-SIDED TAPE Ø8x80mm -- 1pc.
SCREW PM2x12mm -- 3pcs PILOT -- 1pc.
SCREW PA3x12mm -- 2pcs
M2 NUT -- 1pc. 21.DECALS:ST200 026 -- 1set
HORN -- 1pc.
COLLAR 2.1mm w/set screw -- 1set
11.ENGINE MOUT5111030 -- 1set
SCREW PM 3x22mm -- 4pcs
WASHER d3xD7mm -- 4pcs
12.FUEL TANK 200cc -- 1 set
BALSA 5x12x113 (For Fixing Fuel Tank) -- 1 pc.
13.SCREW PM3x25mm -- 4pcs
WASHER d3xD7mm -- 8pcs
M3 NUT -- 8pset
THROTTLE PUSHWIRE Ø1.2x335mm -- 1 pc.
w / Plastic Tule d2xD3X300m -- 1 pc.
COVERING:--
LIGHTEX SGX312 BRIGHT RED
LIGHTEX SGX100 WHITE
LIGHTEX SGX350 CORSAIR BLUE
LIGHTEX SGX330 CADMIUM YELLOW

P. 3
Securely glue together. If coming
off during flights, you lose control
of your airplane which leads to
accidents!
Cut out to fit in the
aileron servo.
Cut out to fit in the
aileron servo.
Peel off shaded portion
covering film.
Plywood
3 x 3 0 x 9 4 m m
45mm
45mm
28mm
1
Main Wing
3
Main Wing
Wing Tube
9.5 x 184mm

P. 4
Straper
Fuel Tube
O6 x5mm
PM 3 x10mm Screw
3
Peel off shaded portion
covering film.
PM 3.5 x35mm Screw
PA 3 x 6mm Screw
3.5mm Washer
3.5mm Nut
2
6
4
PM3.5x35mm 3.5mm Nut
PA 3 x6mm
3.5mm Washer
PM 3 x10mm
Ring
Clevis
P. 4
4mm
4mm
2
4Ailero Servo
5Main Landing Gear
6Main Landing Gear
1mm

P. 5
Securely glue together. If coming
off during flights, you lose control
of your airplane which leads to
accidents!
A =
A A'
A'
PM 2 x 12mm Screw
2
PM 2 x12mm
CC'
C =C'
Peel off shaded
portion covering
film.
Securely glue together. If coming
off during flights, you lose control
of your airplane which leads to
accidents!
2mm
7Stabilizer
8Elevator
9Vertical Fin
Temporary in stall the m ain wing, adjust
leveling of the sta bilizer to make it as
parallel to the mai n w ing as poss ible.
(Stabilizer)
(Main Wing)
B B'
B=B'
Ø1mm pilot holes for World Models
tri-horn are pre-drilled. Please look
for pin-hole marks at under side of
control surfaces.

P. 6
P M 2 x 1 2 m m
Screw
Screw
Set Screw
PA 3 x 12mm
3 m m
2 . 1 m m
2
3
1
1
Collar
PM 2 x12mm
2 m m N u t
1
PM 2 x12mm PA 3 x 12mm
1.5mm
P M 3 x 2 2 m m Screw
4
3 m m Washer
4
Align the center of the engine with the center
of both marks.
Find the holes for mounting the engine.
At the same time determnie also the position
of the engine mounts on the fuselage, with
the engine temporarily mounted.
3.3mm
PM 3 x 22mm
Engin e Mount
PL 5111030
With 2-cycle engines, determin e
the p osition of the e n gine moun ts
ensur i ng the m u ffler does not
conta c t the plas tic cover.
Fuel Tank 200cc
2mm
10 Rudder
11 Engine Mount
12 Fuel Tank
1.5mm
3.3mm
Ø1mm pilot holes for World Models
tri-horn are pre-drilled. Please look
for pin-hole marks at side of control
surfaces.
3mm Set Screw
2.1mm Collar
Install Basla 5x12x113mm
(For fixing fuel tank)

P M 3 x 2 5 m m Screw
3 m m Washer
4
8
3 m m Nut
8
3 m m
Lead the 1.2mm throttle rod
through the plastic tube and
attach the throttle rod to the
throttle lever on the engine.
P M 3 x 2 5 m m
Fire
Wall
3 m m
115mm
4.53in
1.5mm
Trim the cowling so it will
match your engine
P W A 2 . 6 x 1 2 m m
P W A 2 . 6 x 1 2 m m 3.5mm
3.5mm
14 Cowling
13 Engine
Throttle pushwire
3mm
Included with the radio Set.
Throttle Servo.
2mm
Servo Set
2mm
3x3mm Set Screw
Linkage Connector
M2 Nut
2mm Washer
1
1
1
2
LINKAGE CONNECTOR
15
2mm
Please refer to attached sheet for linkage connector installation.
P.7
P WA 2. 6 x 12 mm
Screw
4
4
d1.5xD6.5mm
Silicon Grommet

P. 8
Plywood 3 x 8 x 1 0 9 . 1 m m
Balsa 6 x 8 x 58 m m
Throttle
Servo
Install and arrange the servo
as shown in the diagram.
Balsa 6 x 7 x 58 m m
Plywood 3 x 8 x 1 0 6 . 6 m m
Plywood 3 x 58 x 112.6mm
Plywood 3 x 8 x 1 0 0 . 1 m m
Balsa 6 x 7 x 58 m m
Plywood
3 x 8 x 11 2mm
Plywood
3 x 58 x 118mm
Rudder
S e r v o
E l e v a t o r
S e r v o
Fuel Tank
200cc
For fixing fuel tank
B a l s a 6 x 8 x 58 m m
To p V i e w
Rudder Pushwire
Elevator
Pushwire
Fuel Tube
O6 x 5mm
Rudder Pushwire
Elevator Pushwire
Bottom View
PM 4 x 30mm
P M 4 x 3 0 m m Screw
Washer
4mm
2
2
Washer
4 m m
&
16 Radio Equipment
17 Linkage
18 Main Wing

P WA 2 . 3 x 8 m m Screw
PWA2.3 x 8mm
4
PWA2.3 x 8mm
P WA 2. 3 x 8m m Screw
4
4
d1.5xD6.5mm
Silicon Grommet
A d j u s t t h e w i n g a n d f u s e l a g e c o n f i g u r a t i o n
a s i n t h e d i a g r a m s .
AA'
B
B'
C'
A= A'
B'
B
C
CC'
=
=
P. 9
3mm
1mm
3.5mm
PWA2.3 x 8mm
1mm
21
Wing Setting
20
Canopy
19
Cockpit
B'
B

P. 1 0
Adjust the control throws as shown in
the diagram.These throws are good for
general flying. You can adjust according
to your personal preference.
The ideal C.G. position is behind
the leading edge measured at where the wing
meets the fuselage. In order to obtain the C.G.
specified, add weight to the fuselage or move
the battery position. Check the C.G. before
flying.
80mm(3.15 in)
I mportant Safety Precautions
F i r s t t i m e f l y e r s h o u l d n e v e r f l y b y h i m s e l f / h e r s e l f . A s s i s t a n c e f r o m e x p e r i e n c e d f l y e r i s
absolutely necessary.
P r e - f l i g h t a d j u s t m e n t m u s t b e d o n e b e f o r e f l y i n g , i t i s v e r y d a n g e r o u s t o f l y a b a d l y
p r e - a d j u s t e d a i r c r a f f .
E XT R A S P O R T S - 3 0 S
i s s p e c i a l l y d e s i g n e d t o b e p o w e r e d b y 4 C 0 . 4 8 -56 engine,
u s i n g a m o r e p o w e r f u l e n g i n e d o e s n o t m e a n b e t t e r p e r f o r m a n c e . I n f a c t , o v e r p o w e r e d
e n g i n e m a y c a u s e s e v e r e d a m a g e a n d i n j u r i e s .
0 .
M a k e s u r e t h e a i r f i e l d i s s p a c i o u s , n e v e r f l y t h e p l a n e t o o c l o s e t o p e o p l e a n d n e v e r g e t
t o o c l o s e t o a r u n n i n g p r o p e l l e r .
I f y o u f i n d w r i n k l e s o n t h e c o v e r i n g a s a r e s u l t o f w e a t h e r c h a n g e s , y o u c a n u s e h o t i r o n
t o r e m o v e t h e w r i n k l e s . P l e a s e b e g i n w i t h l o w e r t e m p e r a t u r e s e t t i n g a n d g r a d u a l l y r a i s e
t h e t e m p e r a t u r e u n t i l t h e w r i n k l e s a r e g o n e . To o h o t a n i r o n m a y d a m a g e t h e c o v e r i n g .
C h e c k a n d r e - t i g h t e n u p a l l f a c t o r y a s s e m b l e d s c r e w s , u s e t h r e a d l o c k e r i f a p p l i c a b l e .
#
#
#
#
#
#
80mm
3.15 in
22 Control Throws
23 C.G.
A0 14SPO 10 43090 6

LINKAGE CONNECTOR
HW7111030 & HW7111060
Drill 2mm hole at servo horn.
Insert linkage connector
into servo horn.
Make sure shoulder of
screw is cleared from
servo horn.
Add washer to reduce
play if necessary.
Shoulder
Tighten up the round nut
against the shoulder. Apply
CA or permanent thread
locker.
After fastening the round nut, make sure that
the linkage connector can rotate freely.
Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including
product news and free upgrade parts when applicable. Please fill in the following and send to
1.Name:
2.Address:
3.Phone #: e-mail:
4.Model:
Wing QC# Fuselage QC#
(QC numbers are stamped on wing and fuselage)
5.Date of Purchase:
6.Store Name:
Please call AirBorne Models at 925 371 0922 for any assistance in filling this form.
Thank you very much for purchasing our product.
Air Borne Models, 4749-K, Bennett Drive, Livermore, CA 94551. U. S. A .