The world models manufacturing Pilatus pc-6 porter User manual

Warning! This model is not a toy.

It is designed for maximum performance. Please seek advice if one is not familiar with this kind

of engine powered precision model. Operating this model without prior preparation may cause

injuries. Remember, safety is the most important thing. Always keep this instruction manual at

hand for quick reference.

PRECISION LASER CUT

EASY BUILT KIT SERIES

MADE IN CHINA

The World Models

Manufacturing Co., Ltd.

www.theworldmodels.com

INSTRUCTION MANUAL

Wing Span : 125 in / 3175 mm

Wing Area : 2009 sq in / 130 sq dm

Flying Weight : 29.5 lbs / 13400 g

Fuselage Length : 90.5 in / 2300 mm

Requires :

[A335 Kit ]

[A334 Kit ]

*Specifications are subject to change without notice.*

5-channel radio w/8 high torque servos

50-80 c.c. gasoline engine

P.1

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1.3

MAIN WING ASSEMBLY

Lay out parts for the wings.

Remove parts from plywood, cut connecting taps when

required.

1.1

1.2 Cut open CA glue tip for CA application. Make sure open-

ing is not pointing at anyone.

W15A

W16A

W15

W16

Glue and join W15 to W15A, W16 to W16A. Glue wider

side of W15/W15A to W16/W16A . Place the W15/W15A

joint as far away as possible from the W16/W16A joint.

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P.2

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1.6

W21

W22

1.4

1.5

W16B

1.7

W11

W10

W9 W10

W8 W7

W6 W5 W4 W3 W2

Glue W16B to W16/W16A to reinforce the joint. Note that

W16B should flush with slot.

Fully insert W16/W16A to W2. Note that due to dihedral

angle of wings, W2 is not perpendicular to W16/W16A.

Glue W21 between W4 and W5, W21 between W9 and

W9. Make sure the half rib is facing inward and join to

W21. Glue W22 for reinforcement.

Insert and glue W3, W4/W5, W6, W7, W8, W9/W9, W10

and W11, as shown above.

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P.3

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1.8

1.10

1.11

1.9

W14

W17

W23

W13

W17B

W13B

W14A

W14/W14A

W17A

W17/W17A

W13A

W13/W13A

A B

Glue and join W14 and W14A.

Glue and join W17 and W17A. Glue W17B for joint rein-

forcement. Make sure W17B flush with the adjacent slot.

Glue W17/W17A to ribs, use tape to hold in place.

Glue and join W13 and W13A. Glue W13B for joint rein-

forcement. Make sure W13B flush with the adjacent slot.

Glue W13/W13A to ribs, use tape to hold in place.

Insert wing tube sleeves into ribs. Make sure sleeves

flush with W6, then apply glue to fasten sleeves in

position.

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1.12

1.13

1.14

1.15

1.16

P.4

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W20

W20B

W44A

W44

W32

W33E

W33F

W33E/W33F

W32B

W33G W33G

W33D

W32C

W32A

Glue W20 in place. Glue W20B for reinforcement. W20

should be between W6 and W7 with blind nut facing inward.

Glue W44 and W44A in place.

Glue and join W32 and W32A. Glue W32.W32A on bottom

of wing from leading edge to spar. Flip over the wing and

apply glue to all surfaces in contact between ribs and shee-

ting W32/W32A. When glue is set, use steel wire to poke

through sheeting through blind nut hole . This marks the

position of blind nut for future wing strut installation.

Glue W32B and W32C in place. Flip over wing and add

glue to all surfaces in contact.

Glue and join W33E and W33F. Glue W33E/W33F,

W33D and W33G in place.

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1.18

1.17 1.19

P.5

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W33

W33E

W33F

W33A

W33G

W33D W33C

W33G

W33B

W12

W33

Glue and join W33 and W33A, W33E and W33F. Apply

slow curing glue as white glue to the top of wing frame

in contact with sheeting, then glue all sheeting in place.

Whe glue is cured, cut and remove rough edges with

sand paper.

Glue W12 and W33 in place. Remove rough edges with

sand paper.

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P.6

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1.20

1.23

1.24

1.25

1.26

1.21

1.22

W19

W25A

W30

W25

W34

W29

W29 W25 W29

W31

W26

W25 W29 W25 W30 W25 W28

W25

W18

W34A

A B

Lay out parts for flaps.

Align W19 slot with opening on W34A, and glue W19 in

place.

Glue W25A in place at both ends of W34A. Glue W30 to

the opening on W34A, then glue W18 in place. Make

sure W30 tapers towards the trailing edge.

Glue W25, W28, W29, W30 and W31 in place. Apply

slow curing glue to all surfaces in contact with W34.

Then glue W34 in place, add glue around W30.

Remove rough edges with sand paper then glue W26

in place.

When glue is cured, remove rough edges with sand paper.

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1.33

1.32

1.31

1.30

1.28

1.27

P.7

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A B

W19A W35A

1.29

W25A

W31

W18A

W29A W25

W25 W29 W25 W29

W25 W29 W25 W29 W25 W30 W25 W31

W29

W35

W27

Lay out parts for ailerons.

Align W19A slots with W35A opening. Glue W19A to

W35A.

Glue W25A in place at both ends. Glue W31 to W35A

opening, then glue W18A in place. Make sure W31

tapers towards the trailing edge.

Glue W25, W29, W29A, W30 and W31. Apply slow

curing glue to all surfaces in contact with W35.

Then glue W35 in place.

Remove rough edges at both ends with san paper, the

glue W27 in place.

When cured, remove rough edges with sand paper.

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P.8

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HORIZONTAL STABILIZER

AND ELEVATOR ASSEMBLY

Lay out parts for horizontal stabilizer and elevator

1.34

2.1

2.2

1.35

S11

A B

S10

Insert hinges to aileron and flap, then install to left wing.

Use sand paper to remove uneven surfaces.

Follow the same procedure to assemble right wing.

Align S11 with slot on S8, and glue the narrower flat side

of S11 to S8 as shown on figure B.

Apply glue and insert S1 into S10.

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P.9

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2.3

2.4

2.6

2.7

2.5

S13

S12

S24

S12

S7A

A B

Glue S1/S10 to S8/S11, then glue S2, S3, S4 and S5. Note

that the larger slot of each rib should be on the same side of

the stabilizer.

Glue 2xS6 in place.

Glue S7 and S7A in place.

Insert S13 into round holes and apply glue. Glue S12 in

place.

Put S24 on stabilizer frame and apply glue on both sides.

When cured apply slow curing glue on frame and then place

S24 on frame. Use rubber band to keep the sheeting in place.

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2.8 2.10

2.11

2.9

P.10

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S8A

S15 S16

S18A

S19 S23

S25

S20

S25

S21

S22

S18A

S18

S18A

S17

CopperTube

S14

A B

C D

A B

C D

Align center of S8A with the 2 holes as shown on figure A

and glue in place. Glue S14 in place. Insert two copper

tubes into S24 and glue in place.

Lay out parts for elevator. Insert S17 into S15 and glue in place.

Glue S16 to S25 as shown in figure C. Glue S18A in place.

Insert S18 into S16 slots, do not apply glue at this stage.

Glue S15/S17 in place. Glue in S20, S21 and S22. Apply

glue to S18. When cured, apply slow curing glue to surfaces

in contact and glue S25 in place.

Glue S19 and S23 in place.

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P.11

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3.1

3.2

Lay out parts for the vertical fin and rudder

VERTICAL STABILIZER AND

RUDDER ASSEMBLY

2.13

2.14

2.12 Use sand paper to remove rough edges.

Apply same procedures to assemble the other elevator.

Connect elevator and horizontal stabilizer with align-pro

hinges.

Insert V2, V3 and V4 to V8 grooves and glue in place.

Make sure double slot side of ribs are facing up.

Glue V1 and V6 in place. Make sure plywood side of V1

is facing V2.

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P.12

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Glue V13 in place. Flip over frame and apply glue to all

surfaces in contact. When cured apply slow curing glue

to surfaces in contact with V13A, press V13A to frame

and use rubber band to hold in place.

Glue V5 in place.

3.3

3.5

3.6

3.4

V7A

V13

V13A

V10

A B

C D

Glue V7 and V7A in place.

Glue V9 in place. When cured flip over frame and glue 4

reinforcement triangular wood block V10 in place.

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3.7

3.8

3.9

3.10

P.13

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V12

V11

V18

V14

V12A

Glue V11 in place.

Cut off and sand down rough edges.

Insert V9 and V18 into V14 slot and glue in place.

Glue V12 and V12A in place.

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P.14

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V15

V27

V16

V26

V17

V22

V21

V20

3.11

3.14

3.12

3.13

3.15

3.16

Glue in V20, V21 and V22.

Glue in V27, apply glue to all surfaces in contact. When

cured, apply slow curing glue to frame and glue in the

other V27.

When cured, glue in V16 an dV26.

Remove rough edges with sand paper.

Glue in V15, make sure slots align with ribs.

Glue in V17.

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4.1

4.2

4.3

4.4

P.15

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FUSELAGE ASSEMBLY

Lay out the fuselage parts on a flat table top.

3.17

F52

F14

F13

F12 F11

F10

F9C

F72

Install align-pro hinges. Do not apply glue at this stage.

Take out parts for the tail section.

Glue in F14 and F52, make sure all the latches are inside

corresponding slots.

Insert F13 and F72 into side panel.Apply glue when both

F13 and F72 are in position.

Glue in F9C, F10, F11 and F12, then glue in the right side

panel. Make sure all the latches are fully inserted into

corresponding slots.

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4.7 4.8

4.5

4.6

P.16

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F70

F42A

F81

F71C

F56A

F71D

F45B

F41C F41A F41C F42A

F45A F46A F45A F45B

Put tail section upright and glue in F70. Make sure latches

are fully inserted into slots when applying glue.

Glue in F41A, F41C and F42A.

Flip over tail section and glue in F45A, F45B and F46A.

Place F46A with slots facing outwards. Glue in F56A, F71C, F71D, F81 and fiber glass tube.

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4.9

4.10 4.11

P.17

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F28

F27A

F28A

B C

C D

E F

Apply slow curing glue to frame. Apply moisture to outer 6

cm portion of F28 to make it more flexible and press onto

tail section frame. Use tape to hold F28 in place. When

cured apply glue to all surfaces in contact for reinforcement.

Trim uneven sheeting with knife and glue in F28A. Place tail section upright, repeat same procedure as 4.9 to

glue F27A in place.

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4.12

4.13

P.18

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F49

F48 F54

F50

F53

F55

4.14

A B

C D

E F

G H

Glue in F49, F48, F54, F53, F50 and copper tube. Before

glue in F48, trim uneven sheeting. Make sure copper tube

goes through all pre-drilled holes.

Remove rough edges with knife and sand paper.

Trial fit F71. Grind down uneven surface if needed.

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4.16

4.15 4.17

4.18

P.19

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F7 F9A

F59

F61

F4B

F62

F40A

F40

F5 F3

A B

C D

A B

C D

E F

Glue in F6, F40, F40A, F5 and F7 to fuselage side panel.

Glue and join F59 to F61. Glue in F4B, then insert F59/F61

into F5 and F4B, then apply glue. Glue in F62 to reinforce

joint. Then glue in F4.

Insert right side frame into left side panel. Make sure all

latches are inside corresponding slots and apply glue. Use

tape to secure the side panel. Glue in F3, F2, F8 and F9A.

Use tape to force side panels to curve in to conform with

F3, F2, F8 and F9A.

Install wing tube and sleeve, and use set square to make

sure wing tube is perpendicular to side panel.

A334KITPO31661705

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