The world models manufacturing Intruder 90r User manual

Wing Span

Wing Area

Flying Weight

Fuselage Length

63.0 in / 1600 mm

688 sq in / 44 sq dm

6.8 lbs / 3100 g

59.0 in / 1500 mm

Warning ! This model is not a toy.

It is designed for maximum performance. Please seek advice if one is not familiar with this kind

of engine powered precision model. Operating this model without prior preparation may cause

injuries. Remember, safety is the most important thing. Always keep this instruction manual at

hand for quick reference.

* Specifications are subject to change without notice.*

Specifications

INSTRUCTION MANUAL

INTRUDER 90RINTRUDER 90R

FACTORY PRE-FABRICATED

ALMOST-READY-TO-FLY (ARF) SERIES

MADE IN CHINA

Required :

0.91 cu.in. displacement 4-stroke

4-channel radio w/ 5 standard servos

0.60 cu.in. displacement 2-stroke

A050RPO28881306

INTRUDER 90RINTRUDER 90R

Apply thread locker

Apply epoxy glue.

Pierce the shaded portion

covering film.

Appl

(C.A.glue, super glue.)

y instant glue

Ensur

movement while assembling.

e smooth non-binding

Do not overlook this symbol !

P. 3 -11

Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT

and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you

find to be defective after the gluing process may be difficult to remove for warranty replacement. The

manufacturer will replace any defective parts, but will not extend to the parts that are good before

gluing to defective parts during assembly. Warranty will not cover any parts modified by customer.

INDEX

BEFORE YOU BEGIN

PARTS LIST

ASSEMBLY

SAFETY PRECAUTIONS

P. 1

P. 2

P.11

BEFORE YOU BEGIN

Read through the manual before you begin, so you will have an overall idea of what to do.

Symbols used throughout this instruction manual comprise of the following : -

Assembl

sides the same way.

e left and right

Pee

covering film.

l off shaded portion

Drill holes with the specified

diameter (here:3mm).

Pay close attention here!

Cut off shaded portion.

Must be purchased separately !

Warning!

3mm

P.1

A050RPO28881306

Parts List

P.2

COVERING:

TOUGHLON STL 100 WHITE

TOUGHLON STL 201 BLACK

TOUGHLON STL 320 ORANGE

1. MAIN WING -- 1 pair

2. SCREW PB2x16mm -- 2 pcs

SCREW PB2x18mm -- 4 pcs

SCREW PWA2x8mm -- 8 pcs

FUEL TUBE Ø6x5mm -- 4 pcs

STRAPER PL4112102-- 2 pcs

CLEVIS PL4112103 -- 2 pcs

TRI-HORN M3x14mm PL4111185 -- 2 sets

PUSHROD Ø1.8x115mm w/ Threads (For Aileron) -- 2 pcs

SERVO MOUNTING PANEL PL5310000 -- 1 pair

3. WING TUBE Ø25.4x234mm -- 1 pc.

4. MAIN LANDING GEAR --1 set

SCREW PA3x12mm -- 8 pcs

WHEEL Ø52mm PL3111520 -- 2 pcs

COLLAR Ø4.1mm w/ set screw -- 4 sets

PLATE 12x20mm (For Main Landing Gear) PL4114020 -- 4 pcs

5. FUSELAGE -- 1 pc .

STABILIZER & ELEVATOR -- 1 set

SCREW PWA3x12mm -- 2 pcs

STABILIZER TUBE D9.5x296mm -- 1 pc.

WIRE Ø3x97mm -- 1 pc.

6. VERTICAL FIN & RUDDER -- 1 set

7. ENGINE MOUNT (PL5111070) -- 1 set

SOCKET HEAD SCREW M4x25mm -- 4 pcs

WASHER d4xD12mm -- 4 pcs

8. FRONT LANDING GEAR -- 1 set

COLLAR Ø4.1mm w/ set screw -- 4 sets

WHEEL Ø52mm PL3111520 -- 1 pc.

STEERING ARM Ø4.1mm PL4112401 -- 1 set

9. FUEL TANK 320cc PL1

111320 -- 1 set

BALSA 10x10x89mm (For Fuel Tank Position Fixing) -- 1 pc.

10. SOCKET HEAD SCREW M4x30mm -- 4 pcs

WASHER d4xD9mm -- 8 pcs

M4 NUT -- 8 pcs

11. SCREW PB2x22mm -- 6 pcs

CLEVIS PL4112103 -- 2 pcs

FUEL TUBE Ø6x5mm -- 2 pcs

TRI-HORN M3x14mm (L) PL4111185 -- 2 sets

PUSHROD Ø1.8x760mm w/ Threads (For Elevator) -- 2 pcs

12. SCREW PB2x16mm -- 3 pcs

FUEL TUBE Ø6x5mm -- 1 pc.

CLEVIS PL4112103 -- 1 pc.

TRI-HORN M3x14mm (L) PL4111185 -- 1 set

PUSHROD Ø1.8x870mm w/ Threads (For Rudder) -- 1 pc.

13. LINKAGE CONNECTOR Ø2.1mm HW7111060 -- 2 sets

14. STRAPER PL4112102 -- 2 pcs

FUEL TUBE Ø6x5mm -- 2 pcs

SPONGE 60x70x90mm (For Radio Equipment) -- 1 pc.

FRONT WHEEL PUSHROD Ø1.4x375mm -- 1 pc.

PLASTIC TUBE d2.5xD4x330mm -- 1 pc.

THROTTLE PUSHWIRE Ø1.2x425mm -- 1 pc.

PLASTIC TUBE d2xD3x330mm -- 1 pc.

PUSHROD Ø1.8x80mm (For Elevator) -- 1 pc.

PUSHROD CONNECTOR 4x9x20mm PL4410010 -- 1 set

15. SOCKET HEAD SCREW M4x30mm -- 2 pcs

WASHER d4xD15mm -- 2 pcs

SCREW PWM3x13mm -- 1 pc.

PLYWOOD 2x24x68mm (Wing Protection) -- 1 pc.

BELLY PAN -- 1 pc.

16. COWLING -- 1 pc.

TRANSPARENT 3D TEMPLATE --1 pc.

SCREW PWA2.6x12mm -- 4 pcs

SILICON GROMMET d1.5xD6.5mm -- 4 pcs

SPINNER Ø70 PL2111070 -- 1 set

17. CANOPY -- 1 pc.

SCREW PWA2.3x8mm -- 3 pcs

SILICON GROMMET d1.5xD6.5mm -- 3 pcs

18. DECALS A050RDEC -- 1 set

A050RPO28881306

P.3

1Main Wing

Aileron Servo Lead

Aileron Servo

Bottom View

PB2 x 16mm Screw

PB2 x 18mm Screw

PWA2 x 8mm Screw

Fuel Tube

Ø6x5mm

PB2x16mm

Tri-horn

M3x14mm

Clevis

Pushrod

Ø1.8x115mm

PB2x18mm

Fuel Tube

Ø6x5mm

Straper

PWA2x8mm

Bottom View

PWA2x8mm

Ø1mm pilot holes for The World Models tri-horn are pre-drilled.

Please look for pin-hole marks at under side of control surfaces.

2mm

TWM PL8210010

CLEVIS WRENCH

A050RPO28881306

P.4

3 Main Wing

Tube

Ø25.4x234mm

Wing

Bottom View

4Main Landing Gear

PA3x12mm Screw

4.1mm Wheel Collar

3mm Set Screw

Completed

One side only for

detachable wing.

Bottom View

3mm Set Screw

Wheel 52mmØ

Bottom View

Plate

PA3x12mm

1mm

A050RPO28881306

D9.5x296mm

125mm

65mm

PWA 3 x 12mm

P.5

Bottom View

6Vertical Fin & Rudder

Completed

B=B'

5Stabilizer & Elevator

PWA 3 x 12mm Screw

Bottom View

Ø3x97mm

Bottom View

PWA3 x 12mm

M3 x 6mm Set Screw

AA’

A=A’

Bottom View

2mm

Bottom View

M3 x 6mm Set Screw

Top View

A050RPO28881306

P.6

Fuel Tank

Install Balsa 10x10x89mm

(For Fuel Tank Position Fixing )

Fuel Tank

320cc

Bottom View

Front View

Wheel 52mmØ

3mm Set Screw

Bottom View

8Front Landing Gear

3mm Set Screw

4.1mm Wheel Collar

Engine Mount

d4 x D12mm Washer

Engine Mount

PL5111070

M4x mm

SOCKET HEAD SCREW

M4x25mm Socket Head Screw

d4 x D12mm Washer

Fuel Tank

320cc

Completed

Steering Arm

A050RPO28881306

P.7

11 Elevator Pushrod

PB2 x 22mm Screw

42mm

170mm

Bottom View

Fuel Tube

Ø6x5mm

PB2x22mm

Tri-horn

M3x14mm

Clevis

Pushrod

Ø1.8x760mm

Elevator Pushrod

Ø1.8x760mm

Please look for pin-hole marks at under side of control surfaces.

1mm pilot holes for The World Models tri-horn are pre-drilled.

Engine

132mm

5.2 in

Installed Engine Position

Bottom View

d4 x D9mm Washer

M4 Nut

d4 x D9mm

Washer

M4x30mm Socket Head Screw

M4x30mm

4mm

2mm

TWM PL8210010

CLEVIS WRENCH

A050RPO28881306

P.8

Servo Set

3 x 3mm Set Screw

Linkage Stopper

2mm Nut

2mm Washer

PB2 x 16mm Screw

34mm

170mm

Bottom View

Fuel Tube

Ø6x5mm

PB2x16mm

Tri-horn

M3x14mm

Clevis

Pushrod

Ø1.8x870mm

Rudder Pushrod

Ø1.8x870mm

12 Rudder Pushrod

Please look for pin-hole marks at under side of control surfaces.

1mm pilot holes for The World Models tri-horn are pre-drilled.

14 Radio Equipment

Install and arrange the servo as shown

in the diagram.

Front

Sponge

60x70x90mm

Throttle Pushwire

Ø1.2x425mm Elevator ServoElevator Pushrod

Rudder Pushrod

Rudder Servo

Front Wheel Pushrod

Ø1.4x375mm

Bottom View

d2xD3x330

Plastic Tube

d2.5xD4x330

Plastic Tube

KM 2x8mm

M2 Nut

Elevator Pushrod

Ø1.8x80mm

Battery

Receiver Throttle Servo

Switch Harness

Elevator Servo

Pushrod Connector

J1(Pushrod Ø1.8x80mm)

J2(Pushrod Ø1.8x760mm)

2mm

Please refer to the attached sheet for linkage connector installation.

Throttle Pushwire

3x3mm Set Screw

Throttle Servo.

2mm

Washer

M2 Nut

2mm

Washer

TWM PL8210010

CLEVIS WRENCH

Charge Receptacles

KP0041300

A050RPO28881306

P.9

17 Canopy

Cowling

d1.5 x D6.5 mm Silicon Grommet

PWA2.3 x 8mm Screw

d1.5 x D6.5 mm Silicon Grommet

PWA2.6 x 12mm Screw

Spinner

Ø70mm

PWA2.3 x 8mm

d1.5 x D6.5 mm Silicon Grommet

PWA2.6 x 12mm

d1.5 x D6.5 mm Silicon Grommet

Main Wing

Bottom View Completed

d4xD15mm M4x30mm

WingProtection

2x24x68mm

d4 x D15mm Washer

PWM3 x 13mm Screw

PWM3x13mm

First insert the grommet to the cowling then apply screw.

Wing Protection

2x24x68mm

Please refer to attached sheet for usage of the transparent

3D template.

First insert the grommet to the canopy then apply screw.

4mm

1.5mm

M4x30mm Socket Head Screw

Fuel Filler

PL8110030

A050RPO28881306

P.10

Adjust the wing and fuselage configuration as shown in the diagrams.

18 Wing Setting

B B'

C C'

A =A'

B =B'

C=C'

Stabilizer Setting

TO INCREASE INCIDENCE ANGLE, LOOSE BOTTOM SET SCREW AND THEN TIGHTEN

TOP SET SCREW. TO REDUCE INCIDENCE ANGLE, LOOSE TOP SET SCREW AND

THEN TIGHTEN BOTTOM SET SCREW. DON'T OVER TIGHTEN SET SCREWS AS THE

INCIDENCE ANGLE ADJUSTER ARE MADE OF PLASTICS.

TOP

BOTTOM

M3X6mm Set Screw

A050RPO28881306

P.11

Adjust the control throws as shown in the diagram

These throws are good for general flying. Yon can

adjust according to your personal preference.

Control Throws

C.G.

6.14in

156mm

Elevator

Rudder

Aileron

35mm

20mm

8mm

INTRUDER 90RINTRUDER 90R

Important Safety Precautions

Warning!

# First t i m e f l y e r s h o uld never f l y b y h i m s e l f / h e r s e lf. Assistance fr o m e x p e r i e n ced

flyer i s ab s o l u t e l y n e cessary.

# Pre-flight a d j ustment m u s t b e d o n e b e f o re flying, i t i s v e r y d a n g e r o us to fly a b a dly

pre-adjuste d ai r c r a f t .

# is specially d e s i gned to be powered b y 2 C 0 . 6 0 / 4 C 0 . 9 1

engine, u s i n a m o r e p o werful e n g i n e d o e s n o t m e a n b e tter p e r f o r m a nce. In fact, o v e r

powered engine may cause severe damage and injuries.

# Make sure t h e a i r f i e l d i s s p a c ious, never f l y t h e p l a n e t o o c l ose to people a n d n e v e r

get too close t o a ru n n i n g p r o p e ller.

# If you find wrinkles o n t h e c o v ering as a result o f w e a t h e r c h a n ges, you can u s e h o t

iron t o r e m o v e t h e w r i nkles. P l e a s e b e g i n w i th lower temperatu r e s e t t i n g a n d

gradually r a i se the temperatu r e u n t i l t h e w r i n kles are gone. To o h ot a n i r on may

damage t h e c o v e r ing. Don't u s e h o t i r o n n e a r t h e s e a ms o r e d ges, hot iron w i l l

melt the glue a n d s h r i n k t h e c o v ering a t th e s a m e t i m e , c a u sing the seams t o p u l l a way.

# Check a n d r e - t i g h t en up a ll f actory a s s e m b led screws, u s e t h r e ad l ocker i f ne c e s s a r y.

The ideal C.G. position is 156mm (6.14in.) behind the leading

edge measured at where the wing meets the fuselage. In

order to obtain the C.G. specified, add weight to the fuselage

or move the battery position. Check the C.G. before flying.

If you are converting this model to electric, please move the

C.G. forward 10% of current C.G. distance from leading edge

to compensate for weight of fuel.

http://www.theworldmodels.com/para/instruction/instructionManuals.php

A050RPO28881306

Product Registration Form (US Customers)

We would like to share with you any relevant information regarding your model, including

product news and free upgrade parts when applicable. Please fill in the following and send to

AirBorne Models, 4749-K, Bennett Drive, Livermore, CA 94551 USA.

1. Name:

2. Address:

3. Phone #: E-mail:

4. Model:

Wing QC# Fuselage QC#

(QC numbers are stamped on wing and fuselage)

5. Date of Purchase:

6. Store Name:

Please call AirBorne Models at 925 371 0922 for any assistance in filling this form.

Thank you very much for purchasing our product.

LINKAGE CONNECTOR

HW7111050 & HW7111060

After fastening the round nut, make sure that

the linkage connector can rotate freely.

Drill 2mm hole at servo horn.

Insert linkage connector

into servo horn.

Make sure shoulder of

screw is cleared from

servo horn.

Add washer to reduce

play if necessary.

Shoulder

Tighten up the round nut

against the shoulder. Apply

CA or permanent thread

locker.

A050RPO28881306

Usage of the transparent 3D template

This transparent 3D template

is used for position guidance

of the actual cutting of the

pre-painted cowling.

Simply cut the transparent 3D template to fit your engine and

exhaust pipe, then slide onto the actual cowling and use as

template to mark the openings required for final cutting.

A050RPO28881306

Code No.Size Package

Code No SV4031

KP0041300

Special tool for clevis installation.

Suitable for standard and small

(EP)clevis.

Large Clevis

Small Clevis

180mm Extension

A050RPO28881306