THE WORLD MODELS Super Sport 40 User manual

0.40-0.50 cu.in. displacement 2-cycle
Wing Span
Wing Area
Flying Weight
Fuselage Length
56.0in / 1420mm
565 sq in / 36.5 sq dm
5.5 lbs / 2500 g
48.0 in / 1220mm
0.52 cu.in. displacement 4-cycle
INSTRUCTION MANUAL
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Specifications
Warning !This model is not a toy.
It is designed for maximum performance. Please seek advice if one is not familiar with this kind
of engine powered precision model. Operating this model without prior preparation may cause
injuries. Remember, safety is the most important thing. Always keep this instruction manual at
hand for quick reference.
* Specifications are subject to change without notice.*
Radio required : 4 channel servos - radio w / 4 standard
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ALMOST-READY-TO-FLY (ARF) SERIES
MADE IN CHINA
FACTORY PRE-FABRICATED
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P.1
P. 3 - 10
Do not overlook this symbol!
Cut off shaded portion.
Peel off shaded portion
covering film.
Pay close attention here!
Pierce the shaded portion
covering film.
Must be purchased separately!
Drill holes with the specified
diameter (here: 3mm).
3mm
I N D E X
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P. 1
P. 2
P. 11
BEFORE YOU BEGIN
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Apply epoxy glue.
Read through the manual before you begin, so you will have an overall idea of what to do.
Symbols used throughout this instruction manual comprise of the following : -
1
2
3
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT
and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you
find to be defective after the gluing process may be difficult to remove for warranty replacement. The
manufacturer will replace any defective parts. but will not extend to the parts that are good before
gluing to defective parts during assembly. Warranty will not cover any parts modified by customer.
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P. 2
Parts List
COVERING:--
LIGHTEX SGX 100 WHITE
LIGHTEX SGX 312 BRIGHT RED
LIGHTEX SGX 251 SKY BLUE
LIGHTEX SGX 350 CORSAIR BLUE
1. MAIN WING -- 1 pair
2. RING 2.3mm (For Aileron) -- 2 pcs
3. WOODEN Wing Joiner 6x16x84mm -- 1 pc.
4. PLYWOOD 3x45x90mm (Wing Protection) -- 1 pc.
5. PLYWOOD 3x10x25mm (For Aileron Servo) -- 1 pc.
6. FUEL TUBE Ø6x5mm -- 4 pcs
STRAPER -- 2 pcs
CLEVIS -- 2 pcs
PUSH ROD Ø1.8x100mm w/ Threads (For Aileron Servo) -- 2 pcs
7. MOUNTING PLATE 12x20mm -- 4 pcs
SCREW PA3x12mm -- 8 pcs
MAIN LANDING GEAR -- 1 set
8. MAIN WHEEL Ø58mm -- 2 pcs
COLLAR Ø3.1mm w/set screw -- 4 sets
9. FUSELAGE -- 1 pc.
STABILIZER & ELEVATOR -- 1 set
SCREW PM3x22mm -- 1 pc.
SCREW PM3x25mm -- 1 pc.
WASHER d3xD12mm -- 2 pcs
10. VERTICAL FIN & RUDDER -- 1 set
11. FUEL TANK 320cc -- 1 set
BALSA 6x6x77mm (For Fixing Fuel Tank) -- 1 pc.
12. SOCKET HEAD SCREW M3x22mm -- 4 pcs
WASHER d3xD7mm -- 4 pcs
ENGINE MOUNT PL5111030 -- 1 set
13. FRONT LANDING GEAR -- 1 set
COLLAR Ø4.1mm w/set screw -- 4 sets
WHEEL Ø58mm -- 1 pc.
STEERING ARM Ø4.1mm -- 1 set
14. SOCKET HEAD SCREW M3x25mm -- 4 pcs
WASHER d3xD7mm -- 8 pcs
M3 NUT -- 8 pcs
SPINNER Ø57mm -- 1 set
THROTTLE PUSH WIRE Ø1.2x365mm
w/ Plastic Tube d2xD3x235mm -- 1 set
Ø
15.
TRI-HORN M3x22mm (S) -- 1 set
CLEVIS -- 1 pc.
FUEL TUBE Ø6x5mm -- 1 pc.
PUSH ROD Ø1.8x745mm w/ Threads (For Rudder Servo) -- 1 pc.
16. SCREW PB2x14mm -- 3 pcs
TRI-HORN M3x14mm (S) -- 1 set
CLEVIS -- 1 pc.
FUEL TUBE Ø6x5mm -- 1 pc.
PUSH ROD Ø1.8x745mm w/ Threads (For Elevator Servo) -- 1 pc.
17. LINKAGE CONNECTOR Ø2.1mm -- 2 sets
18. FUEL TUBE Ø6x5mm -- 2 pcs
STRAPER -- 2 pcs
PUSH ROD Ø1.6x330mm (For Front Landing Gear)
w/ Plastic Tube d2xD3x235mm -- 1 set
BALSA 6x6x80mm (For Fuselage Servos Stand) -- 2 pcs
PLYWOOD 3x82x95mm (For Fuselage Servos) -- 1 pc.
SPONGE 70x75x75mm (For Radio Equipment) -- 1 pc.
19.
SCREW PWA2.3x8mm -- 6 pcs
CANOPY -- 1 pc.
SILICON GROMMET d1.5xD6.5mm (For Canopy) -- 6 pcs
PILOT 063A(063B) -- 1 set
DOUBLE-SIDED TAPE 8x1000mm -- 1 pc.
20.
SOCKET HEAD SCREW
M3x22mm -- 2 pcs
WASHER
d3xD12mm -- 2 pcs
21.
DECALS A049DEC -- 1 set
SCREW PB2x12mm -- 3 pcs
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P. 3
Pre-glued
Pre-glued
Cut out to fit in the
aileron servo.
Apply glue to both sides of all surfaces in contact.
Use a stick to apply glue to inner side of wing joiner
sleeve, and apply glue to wing joiner before putting
them together. Wing joiner not glued properly will
lead to wing failure and plane crash.
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P. 4
Plywood
3 x 45 x 90mm
Straper
Fuel Tube
6x5mm
Clevis
Ring
Cut out to fit in the
aileron servo.
Bottom View
3mm
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P. 5
PA3 x 12mm
Plate
3.1mmCollar
3mmSet Screw
PM3 x 25mm
d3 x D12mm
PM3 x 22mm
Bottom View
d3xD12mm
Main Landing Gear
8
Main Landing Gear
7
Stabilizer & Elevator
9
PM 3 x 22mm Screw
PM 3 x 25mm Screw
d3 x D12mm Washer
1
2
1
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P. 6
Vertical Fin Rudder &
10
4
M3x22mm Socket Head Screw
320cc
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P. 7
3mm Washer
3mm Nut
4
8
8
Install Engine position
Spinner
57mm
105mm
4.13 in
If the engine throttle control is
on the opposite side, install the
throttle pushwire accordingly.
Install the throttle servo with the
drive pinion on the same side of
throttle pushwire.
Raise throttle servo if necessary
to provide clearance between
throttle and front wheel pushwires
14
3mm Set Screw
4.1mm Collar
Completed
Front View
3mm Set Screw
13
3
PB2 x 12mm
Fuel Tube
Tri-horn
M3 x 22mm
Rudder
Tri-horn
Ø1mm pilot holes for World Models tri-horn are pre-drilled.
Please look for pin-hole marks at side of control surfaces.
Pushrod
1.8 x 745mm
Rudder Pushrod
15
M3x25mm Socket Head Screw
PB 2x12mm Screw
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Elevator
Tri-horn
Fuel Tube
Tri-horn
M3 x 14mm
PB2 x 14mm
Ø1mm pilot holes for World Models tri-horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.
Pushrod
1.8 x745mm
LINKAGE CONNECTOR
Please refer to attached sheet for linkage connector installation.
Linkage Connector
3 x 3mm Set Screw
2mm Nut
2mm Washer
2
2
2
4
Install and arrange the servo as shown in the diagram.
P. 8
Bottom View
Rudder
Servo
Elevator
Servo
Throttle
Servo
Throttle Pushwire
1.2 x 355mm
Balsa 6 x 6 x 80mm
Plywood 3x82X95mm
Sponge
Elevator Pushrod
16
Servo Set
17
Plastic Tube
d2xD3x235mm Front Wheel Pushrod
1.6 x 330mm
3
PB 2x14mm Screw
Charge Receptacles
KP0041300
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P. 9
M3x 22mm
M3 x 22mmSocket Head Screw
d3 x D12mm Washer
2
2
A A'
Apply double-sided tape
PWA2.3 x 8mm
d3 x D12mm
Bottom View
Adjust the wing and fuselage configuration
as shown in the diagrams.
A = A'
B = B'
C = C'
BB'
CC'
Pilot
Silicon Grommet
d1.5 x D6.5mm
19
20
21
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12mm
12mm
20mm
20mm
8mm
8mm
Adjust the control throws as shown in the
diagram. These throws are good for general
flying. You can adjust according to your
personal preference.
Elevator
Rudder
Aileron
22
P. 10
The ideal C.G. Position is 78mm (3.07 in) behind
the leading edge measured at where the wing
meets the fuselage. In order to obtain the C.G.
specified, add weight to the fuselage or move
the battery position . Check the C.G. before
flying.
23
78mm3.07in
C.G.
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P. 11
First time flyer should never fly by himself / herself. Assistance from experienced flyer is
absolutely necessary.
Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly
pre-adjusted aircraft.
is specially designed to be powered by 2C 0.40 - 0.50 or 4C 0.52
engine, using a more powerful engine does not mean better performance. In fact, over
powered engine may cause severe damage and injuries.
Make sure the air field is spacious, never fly the plane too close to people and never get
too close to a running propeller.
If you find wrinkles on the covering as a result of weather changes, you can use hot iron
to remove the wrinkles. Please begin with lower temperature setting and gradually raise
the temperature until the wrinkles are gone. Too hot an iron may damage the covering.
Important Safety Precautions
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LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that
the linkage connector can rotate freely.
Drill 2mm hole at servo horn.
Insert linkage connector
into servo horn.
Make sure shoulder of
screw is cleared from
servo horn.
Add washer to reduce
play if necessary.
Shoulder
Tighten up the round nut
against the shoulder. Apply
CA or permanent thread
locker.
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Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including
product news and free upgrade parts when applicable. Please fill in the following and send to
1.Name:
2.Address:
3.Phone #: e-mail:
4.Model:
Wing QC# Fuselage QC#
(QC numbers are stamped on wing and fuselage)
5.Date of Purchase:
6.Store Name:
Please call AirBorne Models at 925 371 0922 for any assistance in filling this form.
Thank you very much for purchasing our product.
Air orne Models, 4749-K,Bennett Drive, Livermore, CA 94551 USAB .
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Optional Parts
( ACCESSORIES)
180mm Extension
KW0011800 180mm 1 set
Code No. Size Package
Fuel Filler
PL8110030 15 x 22 x 49mm 1 x 1 pc
Code No. Size Package
Charge Receptacles
KP0041300
Code No. Size Package
Field Stand
MS9111430 600 x 240 x 310mm 1 pc
Code No. Size Package
180mm Y-Cord
KW0021800 180mm 1 pc
Code No. Size Package
For park flyers of small electric models
Clevis Wrench
PL8210010 1 set
Code No. Size Package
Small Clevis Large Clevis
Special tool for clevis installation.
Suitable for standard and small
(EP) clevis.
Standard Servo
Code No SV4031
0.14 sec / 60° @6.0V
Torque : 3.2kg.cm / 44.8 oz - in @4.8V
4.1kg.cm / 57.4 oz - in @6.0V
Size : 40.6 x 20 x 37mm /
1.60 x 0.79 x 1.46 in
Weight : 39.4 g / 1.39 oz
Speed : 0.17 sec / 60° @4.8V
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