Therma-tek TEK 40 LPG User manual

FRYER
Manual Instructions
TEK 40 LPG , TEK 40 NG, TEK 50 LPG, TEK 50 NG, TEK 70 LPG, TEK 70 NG & TEK SPG NG
Manual instructions
Installation and Operation
Manueltalimatları
Kurulum ve Çalıştırma
Manual de instrucciones
Uso y mantenimiento
Manuel d’instructions
Installation et fonctionnement
Bedienungshinweise
Installation und Betrieb
Manual do instruções
Instalação e Operação
Ręczny
Obsługa i konserwacja
E
E
D
T
F
P
P

ii
INDEX
ENGLISH
MACHINE INTRODUCTION.......................................................................................................................................1
1.1 INTRODUCTION TO MACHINE& MODELS................................................................................................1
1.2 IMPORTANT SAFETY INFORMATION & USAGE........................................................................................1
1.3 SPECIFICATION CHART.............................................................................................................................1
INSTALLATION..........................................................................................................................................................2
2.1 TRANSPORT, HANDLING, UNPACKING, LOCATION..................................................................................2
2.2 MANUFACTURER’S IDENTIFICATION LABEL DESCRIPTION......................................................................2
2.3 INSTALLATION AND ASSEMBLY ...............................................................................................................3
2.3.1 UNCRATING .....................................................................................................................................3
2.3.2 INSTALLATION OF LEGS ...................................................................................................................3
2.4 HOW TO INSTALL UPPER FLUE ASSEMBLY TO TEK 40 MODELS ..............................................................5
2.5GAS CONNECTIONS..................................................................................................................................5
2.5.1 MANUAL SHUT OFF VALVE..............................................................................................................5
2.5.2 PRESSURE REGULATOR....................................................................................................................5
2.5.3 THIS APPLIANCE IS EQUIPPED FOR NATURAL GAS..........................................................................5
2.5.4 PRESSURE REGULATOR CONVERSION .............................................................................................6
2.6LOCATION ................................................................................................................................................6
OPERATION..............................................................................................................................................................7
3.1 GENERAL INFORMATION.........................................................................................................................7
3.2 LIGHTING INSTRUCTIONS ........................................................................................................................7
3.3 DAILY SHUT-DOWN..................................................................................................................................7
MAINTENANCE ........................................................................................................................................................8
4.1 CLEANING ................................................................................................................................................8
4.1.1 DAILY................................................................................................................................................8
4.1.2 WEEKLY............................................................................................................................................8
4.1.3 STAINLESS STEEL PARTS...................................................................................................................8
TROUBLE SHOOTING ...............................................................................................................................................9
DOCUMENTCODE:

MACHINE INTRODUCTION
1.1 INTRODUCTION TO MACHINE& MODELS
All equipment manufactured by THERMATEK. Is for use with the type of gas specified on the rating
plate and for installation will be in accordance with National Fuel Gas Code ANSI Z223.1 (latest
edition)
Instruction to be followed in the event the user smells gas shall be posted in a prominent location.
This information shall be obtained by consulting the local gas supplier.
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCES.
This equipment is design engineered for commercial use only
1.2 IMPORTANT SAFETY INFORMATION & USAGE
WARNING:
Installing, Opertaing and Service Personel:
Intallation of the equipment should be performed by qualified, certified, licensed
and/or authorized personnel who are familiar with and experienced in state/local
installation codes.
Operation of the equipment should be performed by qualified or authorized
personnel who have read this manual and are familiar with the function of the
equipment. Service of the equipment should be performed by qualified personnel
who are knowledgeable with THERMATEK equipment.
WARNING: Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing this
equipment.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or
liquids in the vicinity of this or any other appliance.
WARNING:
•Do not touch any hot surface or basket case the fryer with hands.
These surfaces can be extremely hot and will cause severe burns.
•There is a risk of death from suffocation if a child puts the packing materials
on his or her head.
•Do not allow children to play or touch with the appliance.
-Do not stand or lean on the base panel, pull-out parts, or doors.
1.3 SPECIFICATION CHART
MODEL
TOTAL BTU’S LP
AT 10’’ W.C.
ORIFICE
SIZE LP
TOTAL BTU’S
NG AT 5’’
W.C.
ORIFICE
SIZE NG
BURNERS
FRYER
TEK 40
90,000
52
105,000
36
3
TEK 50
90,000
52
105,000
36
3
TEK SPG
120,000
52
140,000
36
4
TEK 75
140,000
36
4

2
INSTALLATION
2.1 Transport, handling, unpacking, location.
2.2 Manufacturer’s identification label description.
2.3 Installation and assembly.
2.4 Gas Connections
2.1 TRANSPORT, HANDLING, UNPACKING, LOCATION
Upon receiving your new THERMATEK Equipment, check the package and the machine for any damages
that may have occurred during transportation. Visually inspect the exterior of the package. If damaged,
open and inspect the contents with the carrier. Any damage should be noted and reported on the
delivering carrier’s receipt.
In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the
equipment notify the carrier immediately. Notification should be made verbally as well as in written form.
Request an inspection by the shipping company of the damaged equipment. Retain all crating material
until inspection has been made. Finally, contact the dealer through which you purchased the unit.
2.2 MANUFACTURER’S IDENTIFICATION LABEL DESCRIPTION
Information on this plate includes the model, serial number, BTU / hour input of the burners operating gas
pressure in inches WC, and whether the appliance is orifices for natural or propane gas.
When communicating with factory about a unit or requesting for special parts or information,
Rating plate data is essential for proper identification.
THERMATEK COOKING APPLIANCES MUST BE CONNECTED ONLY TO THE TYPE OF GAS
IDENTIFIED ON THE RATING PLATE
Model
Gas Type
Serial Number

3
2.3 INSTALLATION AND ASSEMBLY
SHIPPING DAMAGE CLAIM PROCEDURE
The equipment is inspected and crated by skilled personnel before leaving our factory. The transportation
company assumes full responsibility for safe delivery upon acceptance of this equipment. If shipment
arrives damaged:
Visible loss or damage: Note on freight bill or express delivery and signed by person making
delivery.
File claim for damages immediately: Regardless of extent of damages.
Concealed loss or damage: If damage is noticed after unpacking, notify Transportation
Company immediately and file “Concealed Damage “claim with them. This should be done within
(15) days from date of delivery made to you. Retain container for inspection.
2.3.1 UNCRATING
Cut and remove the outer packaging. Cut the (4) clamps that hold the equipment to the skid lift the unit
off the skid.
2.3.2 INSTALLATION OF LEGS
LEGS ASSEMBLY:
•Mount Legs on bottom of product, the appliance may be further leveled with adjustment in the
foot of the leg.

4
2.1 HOW TO INSTALL UPPER FLUE ASSEMBLY TO TEK 40 MODEL
Step 1:
Turn furnishing in order to see
fryer back.
Step 2:
Insert upper flue and Install Screws
into locations shown at bottom of
back upper flue to secure.
Step 3:
Place the Back Panel.
Step 4:
Tighten lateral connecting screws.
Step 5:
Tighten back connecting screws.
Step 6:
Place accesories and baskets.

5
2.5 GAS CONNECTIONS
The gas supply (service) line must be the same size or greater than the inlet line of the appliance.
THERMATEK equipment’s appliances use a ¾” NPT inlet.
Pipe joint compound must be resistive to Natural or LP gas.
For equipment using propane gas do not install supply lines with a diameter less than ½ under any
circumstances.
All connections must be tested with a soapy water solution before lighting any pilots.
The appliance shall be connected to the fuel gas for which it was designed. No attempt shall be made to
convert the appliance from the gas specified on the rating plate for use with a different gas without
consulting the installation instructions, the serving gas supplier, or the appliance manufacturer for
complete instructions.
2.5.1 MANUAL SHUT OFF VALVE
This installer supplied valve must be in the gas service line ahead of the appliance regulator in
the gas stream and in a position accessible in the event of an emergency.
2.5.2 PRESSURE REGULATOR
Commercial cooking equipment must have a pressure regulator on the incoming service line for
safe and efficient operation; the gas pressure regulator supplied by THERMATEK must be
installed at the gas inlet of each piece of equipment.
The regulators supplied along with THERMATEK appliances, will have 3/4”in let/outlet openings
and are adjusted at the factory for 5” WC (natural gas) or 10” WC (propane gas) depending on
customer’s ordering instructions.
Prior to connecting the regulator, check the incoming line pressure, as these regulators can only
withstand a maximum pressure of ½” PSI (14”WC). If the line pressure is beyond this limit, a step
down regulator will be required.
The arrow shown on the bottom of the regulator body shows the gas flow direction, it should
point downstream to the appliance. The BLUE air vent cap on the top is part of the regulator and
should not be removed.
Any adjustments to the regulator should be made by qualified service personnel only with the
proper equipment.
2.5.3 THIS APPLIANCE IS EQUIPPED FOR NATURAL GAS.
This appliance is equipped with orifices sized (# 36) for operation with natural gas.
For conversion to LP (PROPANE) gas see instruction plate in the appliance. Gas conversion must
be performed by qualified or authorized personnel. Orifices (#52) necessary for LP (PROPANE)
and regulator for conversion are provided on accessory box.

6
2.5.4 PRESSURE REGULATOR CONVERSION
Failure to install the pressure regulator will void the appliance warranty
The fryer needs to be restrained to prevent tipping when installed in order to avoid the splashing
of hot liquid. Install the fryer connection to a battery of appliances or installing the fryer in an
alcove, or by separate means, such as adequate ties
2.6 LOCATION
• Installation of the equipment should be performed by qualified, certified, and authorized personnel who
are familiar and experienced with local installation codes.
• Before Installation please read instructions completely and carefully.
• Do not remove permanently affixed labels, warnings or plates from the product.
• Please observe all local and national codes and ordinances
• Installation must conform with local codes, or in the absence of local codes, the National
Fuel Gas Code, ANSI Z223.1 (latest edition)
• The appliance must be isolated from gas supply piping system, by closing its individual manual shut off
valve during any pressure testing of the gas supply piping system at test pressure equal to or less than
½ psi (3.45kpa)
A. Remove cap and snap out plastic plunger from bottom of cap.
B. Turn plunger over and snap back in original location.
C. Re-insert the cap assembly into the regulator and tighten.

7
OPERATION
3.1 General information.
3.2 Lighting Instructions.
3.3Daily Shut-Down.
3.1 GENERAL INFORMATION.
Operation of this equipment must be performed by qualified or authorized personnel who have read and
are familiar with the functions of the equipment.
3.2 LIGHTING INSTRUCTIONS
1. Set the thermostat and the gas tap dial on the combination gas valve to the “OFF” position.
2. Wait for five minutes.
3. Turn gas tap dial on the combination gas valve to “Pilot” position.
4. Depress the gas tap dial and apply a lighted match or taper to the pilot.
5. Hold the gas tap dial depressed for about 30 seconds or until pilot stays lit before releasing.
6. If the pilot does not stay lit, repeat step 4 and 5.
7. Turn gas tap dial on the combination gas valve to “on” position.
8. Turn the thermostat to the desired temperature.
3.3 DAILY SHUT-DOWN
At the end of the day, turn the gas tap dial on the combination gas valve and the thermostat to OFF
position. Where applicable turn the power switch to OFF position. Filter the oil in all fryers.
WARINING
Hot oil and hot surfaces can cause severe burns. Use caution when operating the fryer.
Do not attempt to move the fryer filled whit hot oil or shortening.
Do not go near the area directly above the flue when fryer is operation.
Severe burns may be caused.
Drain hot oil in metal containers, do not use plastic buckets or glass containers.

8
MAINTENANCE
4.1 CLEANING
For continued performance efficiency and longevity of your Fryer it is essential to carry out a good
maintenance program.
4.1.1 DAILY
1. Remove and wash thoroughly all “loose” parts (basket hanger, baskets, crumb screen, etc.).
2. Wipe clean all exterior and interior accessible surfaces and parts.
3. Filter the liquid oil/shortening at the end of the day, replace if necessary. If fryer is under
heavy use, filter more often during the day.
4. Clean all the fryer tank with a long brush (even the capillary connections)
4.1.2 WEEKLY
1. Shut down the fryer by turning off the gas tap dial and power supply, where applicable.
2. Drain the fryer in a filter pan or steel container. Flush out sediments at the bottom of the
vessel with liquid oil.
3. Close the drain valve and fill the vessel with a mixture of boil-out solution and water.
4. Relight the pilot and turn on the burners.
5. When the solution starts to boil, turn off the thermostat and let the vessel soak to soften
the deposit and/or carbon spots. (Approximately 1 hour).
6. Drain off solution, scrub the insides with brush and rinse thoroughly.
7. Repeat the cleaning procedure, if necessary.
8. Wipe dry with soft towels and refill with clean oil/shortening.
4.1.3 STAINLESS STEEL PARTS
Do not use steel wool, abrasive cloths, cleansers or powders to clean stainless steel surfaces. All
stainless steel parts should be wiped regularly with hot soapy water during the day and a
stainless steel liquid cleaner at the end of the day. To remove encrusted materials, soak in hot
water to loosen the material, and then use a wood or nylon scraper. NOT USE a metal knife,
spatula, or any other metal tool to scrape stainless steel. Scratches are almost impossible to
remove.
WARNING: All water must be removed before adding oil or shortening.
Not doing so can result in splattering of hot oil.
Contact the factory, factory representative or a local service company to perform all Maintenance and
Service Repairs.

9
TROUBLE SHOOTING
PROBLEM
PROBABLE CAUSE
REMEDY
Pilot will not
light
a. No gas
b. Gas tap dial not set at “Pilot”
position and depressed.
a. Turn main gas valve “ON”
b. Set gas tap dial on
combination gas valve to
“Pilot”. Depress and hold
while lighting.
Pilot will not
stay lit
a. Gas tap dial not depressed and
held long enough
b. Defective thermopile
c. Pilot flame not properly
adjusted
a. Depress and hold for at
least 30 sec.
b. Replace
c. Adjust pilot flame whit pilot
adjustment screw on the
combination valve.
Main burners
will not ignite
a. Pilot not lit
b. Thermopile not properly
installed in the pilot.
c. Gas tap dial not set at “ON”
position.
d. Thermostat not set at any
temperature.
e. Defective gas valve.
f. Defective hi-limit switch.
a. Light the pilot
b. Push in ad tightens. Pilot
flame should engulf the
thermopile.
c. Turn and set gas tap dial to
“ON” position.
d. Set thermostat to desired
temperature.
e. Replace
f. Replace.
Fryer does not
heat up fast
a. Insufficient gas.
b. Line clogged
c. Overloading the fryer.
a. Check gas pressure.
b. Remove and clean gas line
c. Cook smaller loads. Need
larger fryer!
Oil/shortening
scorches and
breaks down.
a. Operating temperature too
high.
b. Thermostat out of calibration
c. Oil/shortening overused.
d. Oil/shortening not filtered
frequently.
a. Set at proper temperature.
b. Re-calibrate
c. Replace
d. Replace
Temperature
cannot be
controlled
a. Thermostat bulb out of proper
position.
b. Thermostat out of calibration.
c. Defective thermostat.
d. Defective gas valve.
a. Relocate and secure at the
proper position.
b. Re-calibrate.
c. Replace.
d. Replace.
Fryer shut-off,
cannot re-light
pilot
a. Hi-limit cut off.
b. Defective thermostat.
c. Thermostat out of calibration.
d. Hi-limit switch defective.
a. Note: cannot re-light the
pilot until temperature of
oil drops to about 325°F.
Call service, if uncertain.
b. Replace.
c. Re-calibrate
d. Replace.

10
.
115 Rotary Drive, Valmont Industrial Park
West Hazleton, PA 18202