Thermal Care Aquatherm RQT Premium Instruction Manual

It’s a good idea to record the model and serial number(s) of your equipment and the date
you received it in the User Guide. Our service department uses this information, along
with the manual number, to provide help for the specic equipment you installed.
Please keep this User Guide and all manuals, engineering prints, and parts lists together
for documentation of your equipment.
Date:
Serial Number(s):
Model Number(s):
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for incidental, consequential damages in connection with the furnishing, performance or use of this information.
Thermal Care makes no warranty of any kind with regard to this information, including, but not limited to, the
implied warranties of merchantability and fitness for a particular purpose.
Please record your equipment’s
model and serial number(s) and
the date you received it in the
spaces provided.
Copyright 2022 l Thermal Care l All rights reserved

Table of Contents I i
Table of Contents
1-1 Introduction
Purpose of the User Guide.................................................................................. 1-2
How the Guide is Organized ............................................................................... 1-2
Your Responsibility as a User ............................................................................. 1-2
Foreword................................................................................................................ 1-3
ATTENTION: Read This So No One Gets Hurt.................................................. 1-4
Zero Energy State (ZES) ...................................................................................... 1-5
How to Use the Lockout Device......................................................................... 1-6
2-1 Description
What is the RQT Premium ................................................................................... 2-2
Typical Applications............................................................................................. 2-2
How the RQT Premium Direct Injection Works ............................................... 2-4
How the Closed Circuit Common Source Works............................................. 2-5
How the Closed Circuit Separate Source Works............................................ 2-6
RQT Premium Control Features vs RQT Standard and RQT Advanced ....... 2-7
Specications: RQT Premium............................................................................. 2-8
3-1 Installation
Unpacking the Boxes........................................................................................... 3-2
Preparing for Installation .................................................................................... 3-3
Fluid Distribution Piping....................................................................................... 3-6
Installation - Electrical ........................................................................................ 3-7
Connecting Process and Water Supply Lines Without Purge ...................... 3-8
Connecting Process and Water Supply Lines With Optional Mold Purge
Valve Connections................................................................................................ 3-9
Connecting the Main Power Source............................................................... 3-10
Program Menu Accessibility ............................................................................ 3-11
Testing the Installation....................................................................................... 3-12
Altitude, Fluid Type, and Units of Measure .................................................... 3-14

ii I Table of Contents
Setpoint ................................................................................................................ 3-15
Setting Process Value Source.......................................................................... 3-15
Setting Up Your Controller................................................................................. 3-16
4-1 Operation
The RQT Premium Control................................................................................... 4-2
Start-up .................................................................................................................. 4-4
Starting the RQT Premium................................................................................... 4-5
Stopping the RQT Premium................................................................................. 4-6
Program Menu Accessibility .............................................................................. 4-7
SPI Communications (Optional) ......................................................................... 4-8
SPI Option Parameters ...................................................................................... 4-10
Normal Operation ............................................................................................... 4-10
Operation of the Screen Saver......................................................................... 4-10
Auto Cool Stop Sequence Initiation ................................................................ 4-12
Using the Mold Purge Option ........................................................................... 4-12
System Maintenance......................................................................................... 4-14
5-1 Maintenance
Maintenance of Your RQT Premium .................................................................. 5-2
Preventative Maintenance Schedule ............................................................... 5-2
Accessing the RQT Premium Enclosure........................................................... 5-3
Removing the Pump Motor and Seal
(3/4-2 HP, any frequency and 3 HP, 60 Hz units)............................................... 5-4
Reassembling the Pump Motor and Seal
(3/4-2 HP, any frequency and 3 HP, 60 Hz units) .............................................. 5-7
Removing the Pump Motor and Seal
(3 HP, 50Hz and 5 to 10 HP, any frequency units) ............................................. 5-9
Reassembling Pump Motor and Seal
(3 HP, 50Hz and 5 to 10 HP, any frequency units) ........................................... 5-11
Resetting Pump Overload.................................................................................. 5-12
Replacing Pump Overload................................................................................. 5-12
Replacing the Heater Contactor ...................................................................... 5-13

Table of Contents I iii
Replacing the Controller Boards...................................................................... 5-14
B&R IO Card Replacement/Additions ............................................................. 5-15
6-1 Troubleshooting
Before Beginning.................................................................................................. 6-2
A Few Words of Caution...................................................................................... 6-3
Identifying the Cause of a Problem ................................................................... 6-4
Controller Warnings............................................................................................. 6-5
Controller Alarms.................................................................................................. 6-8
Unit Will Not Power Up...................................................................................... 6-15
Troubleshooting .................................................................................................. 6-16
Checking the RTD ............................................................................................... 6-18
Replacing RTDs................................................................................................... 6-20
Repairing Cooling Valves................................................................................... 6-21
Replacing Immersion Heaters.......................................................................... 6-22
Removing the Pump ........................................................................................... 6-26
Timecode Retrieval Procedure......................................................................... 6-27
AAppendix
We’re Here to Help...............................................................................................A-1
How to Contact Customer Service ....................................................................A-1
Before You Call......................................................................................................A-1
BAppendix
PID Parameters.....................................................................................................B-1
CAppendix
Plumbing Diagram........................................................................................... C-1
Plumbing Curves ............................................................................................. C-7

iv I Table of Contents
DAppendix
External Interfaces...............................................................................................D-1
EAppendix
Flowmeter Installation Instruction Sheet ......................................................... E-1

1
SECTION
1
Introduction
Introduction I 1-1
Introduction
Purpose of the User Guide..................................... 1-2
How the Guide is Organized................................... 1-2
Your Responsibility as a User ................................ 1-2
Foreword............................................................... 1-3
ATTENTION: Read This So No One Gets Hurt .......... 1-4
Zero Energy State (ZES)......................................... 1-5
How to Use the Lockout Device ............................. 1-6

1-2 I Introduction
Purpose of the User Guide
This User Guide describes the Thermal Care RQT Premium and explains step-by-step
how to install and operate this equipment.
Before installing this product, please take a few moments to read the User Guide and
review the diagrams and safety information in the instruction packet. You also should re-
view manuals covering associated equipment in your system. This review won’t take long,
and it could save you valuable installation and operating time later.
How the Guide is Organized
Symbols have been used to help organize the User Guide and call your attention to impor-
tant information regarding safe installation and operation.
Symbols within triangles warn of conditions that could be hazardous to users or could
damage equipment. Read and take precautions before proceeding.
Numbers indicate tasks or steps to be performed by the user.
A diamond indicates the equipment’s response to an action performed by the user or a
situation.
An open box marks items in a checklist.
A circle marks items in a list.
Indicates a tip. A tip is used to provide you with a suggestion that will help you with the
maintenance and the operation of this equipment.
Indicates a note. A note is used to provide additional information about the steps you are
following throughout the manual.
Your Responsibility as a User
You must be familiar with all safety procedures concerning installation, operation, and
maintenance of this equipment. Responsible safety procedures include:
•Thorough view of this User Guide, paying particular attention to hazard warnings,
appendices, and related diagrams.
•Thorough review of the equipment itself, with careful attention to voltage sources,
intended use, and warning labels.
•Thorough review of instruction manuals for associated equipment.
•Step-by-step adherence to instructions outlined in this User Guide.
1
u
r
•
2
0

Introduction I1-3
1
Introduction
Foreword
The RQT Premium typically consists of a uid pump, electric immersion heater, and
temperature control valve in a compact packaged cabinet for easy location in industrial
applications where uid temperature control is required.
This manual is to serve as a guide for installing, operating, and maintaining the equip-
ment. Improper installation can lead to poor performance and/or equipment damage. We
recommend the use of qualied installers and service technicians for all installation and
maintenance of this equipment.
This manual is for our standard product. The information in this manual is general in
nature. Unit-specic drawings and supplemental documents are included with the equip-
ment as needed. Additional copies of documents are available upon request. We strive to
maintain an accurate record of all equipment during the course of its useful life.
Due to the ever-changing nature of applicable codes, ordinances, and other local laws
pertaining to the use and operation of this equipment, we do not reference them in this
manual. There is no substitute for common sense and good operating practices when plac-
ing any mechanical equipment into operation. We encourage all personnel to familiarize
themselves with this manual’s contents. Failure to do so may unnecessarily prolong equip-
ment down time.
Follow good piping practices and the information in this manual to ensure successful
installation and operation of this equipment.
We trust your equipment will have a long and useful life. If you should have any ques-
tions, please contact our Customer Service Department specifying the serial number and
model number of the unit as indicated on the nameplate.

1-4 I Introduction
ATTENTION:
Read This So No One Gets Hurt
We design equipment with the user’s safety in mind. You can avoid the potential hazards
identied on this machine by following the procedures outlined below and elsewhere in
the User Guide.
WARNING: Improper installation, operation, or
servicing may result in equipment damage or personal
injury.
This equipment should be installed, adjusted, and serviced by qualified technical
personnel who are familiar with the construction, operation, and potential hazards
of this type of machine.
All wiring, disconnects, and fuses should be installed by qualified electrical tech-
nicians in accordance with electrical codes in your region. Always maintain a safe
ground. Do not operate the equipment at power levels other than what is specified
on the machine serial tag and data plate.
WARNING: Voltage Hazard
This equipment is powered by three-phase alternating current, as specified on the
machine serial tag and data plate.
A properly sized conductive ground wire from the incoming power supply must be
connected to the chassis ground terminal inside the electrical enclosure. Improper
grounding can result in severe personal injury and erratic machine operation.
Always disconnect and lock out the incoming main power source before opening
the electrical enclosure or performing non-standard operating procedures, such
as routine maintenance. Only qualified personnel should perform troubleshooting
procedures that require access to the electrical enclosure while power is on.
WARNING: Compressed Air Hazard
If you use compressed air, you must wear eye protection and observe all OSHA
and other safety regulations pertaining to the use of compressed air. Bleed off
pressure before servicing equipment.
CAUTION: Hot Surfaces
Surface temperatures inside the RQT Premium can exceed 300°F {149°C}. Always
allow the unit to cool below 100°F {38ºC} before opening, servicing, or disassem-
bling the unit.

Introduction I1-5
1
Introduction
Zero Energy State (ZES)
CAUTION: Before performing maintenance or repairs on this product, you should
disconnect and lockout electrical power sources to prevent injury from unexpect-
ed energizing or start-up.
During maintenance, it is essential that the system be put into a state which
eliminates the possibility of components making an unexpected and dangerous
movement. This procedure is typically referred to as lockout. After all energy
sources have been neutralized, the system is in the zero mechanical state (ZMS).
This provides maximum protection against unexpected mechanical movement.
The lockout procedure must include all energy sources:
•Electrical power supply
•Compressed air supply
•Potential energy from suspended parts
•Pressurized process uid loop
•Cooling uid supply
•Cooling uid return
•Stored thermal energy
•Any other source that might cause unexpected mechanical movement or
energy release
The following is a recommended Zero Energy State procedure which must be followed
prior to any inspection, or maintenance of the TCU.
1 Turn o the all devices attached to the RQT Premium.
2 Perform the proper shutdown sequence to the connected equipment and allow all
components (internally and externally) to adequately cool.
3 Disconnect and lock out the primary electrical supply feeding all attached
components.
WARNING: Before removing lockout devices and returning switches to the ON
position, make sure that all personnel are clear of the machine, tools have been
removed and all safety guards reinstalled.
4 Disconnect and lock out the compressed air supply (if equipped).
5 Isolate the RQT Premium from other uids in the system, such as the main pro-
cess loop and the cooling uid supply and return.
6 Bleed o uid pressure that may be present in the various uid containing
portions of the RQT Premium, keeping in mind that pressure can be the result of
increased temperatures.

1-6 I Introduction
How to Use the Lockout Device
CAUTION: Before performing maintenance or repairs on this product, you should
disconnect and lockout electrical power sources to prevent injury from unex-
pected energization or start-up. A lockable device may be provided to isolate this
product from potentially hazardous electricity.
WARNING: Before removing lockout devices and returning switches to the ON
position, make sure that all personnel are clear of the machine, tools have been
removed and all safety guards are reinstalled.
Lockout is the preferred method of isolating machines or equipment from energy sources.
Your Thermal Care product may be equipped with the lockout device pictured below. To
use the lockout device:
1 Stop or turn o the equipment.
2 Isolate the equipment from the electric power by
turning the rotary disconnect switch to the OFF, or
“O” position
3 Secure the device with an assigned lock and/or tag.
4 The equipment is now locked out.
If the machine has no included lockout device, perform the same procedure at the up-
stream device as part of premises electrical system. Incoming cooling water and com-
pressed air (if purge) are additional energy sources that need to be controlled in a similar
manner.
NOTE: The incoming power wires on the top of the disconnect switch are still energized, even when the
machine is locked out. It is strongly recommended that electrical energy also be locked out at the next upstream
device if work is going to be performed in the electrical panel.

2
SECTION
2
Description
Description I 2-1
Description
What is the RQT Premium ...................................... 2-2
Typical Applications .............................................. 2-2
How the RQT Premium Direct Injection Works........ 2-4
How the Closed Circuit Common Source Works ...... 2-5
How the Closed Circuit Separate Source Works..... 2-6
RQT Premium Control Features vs RQT Standard and
RQT Advanced ....................................................... 2-7
Specifications: RQT Premium................................. 2-8

2-2 I Description
What is the RQT Premium
The RQT Premium Series circulates water at a temperature higher than the available water
supply. It will add or remove heat as needed to maintain a uniform temperature setpoint in
the process.
The RQT Premium Series is available in single or multiple-zone congurations for process
heating and cooling. Two-zone models can control up to two temperatures at dierent
locations in the process. Two-zone models have common cooling water manifolds and
electrical connections.
Typical Applications
The best model for your application depends on the process temperature you need to main-
tain and the quality of the cooling water supply.
RQT direct injection (DI) models control the temperature by discharging heated process
water and adding cooling water directly from the water supply. DI models are designed
for:
•Process temperatures up to 250°F {121°C} - with options up to 300°F {149°C}.
•Use with chiller water or properly treated and ltered tower or city water.
Check to make sure all piping connections are secure and that all lines are suitable for
water or the coolant in the system at the maximum setpoint temperature and cumulative
pressure rating of the maximum pump pressure rise, plus the cooling water pressure.
Make sure that the cooling source is the appropriate
temperature and pressure for your application. In most
cases, the cooling source is between 40°F {4°C} and
85°F {29°C}. The minimum cooling source uid pres-
sure must be at least 30 PSI* in order for the unit to start.
The maximum pressure is shown in this chart in order to
meet the pressure limitations of standard 150 psi, high-
temperature industrial hose/plumbing on the discharge
side of the pump.
*Adaptive Maximum Setpoint allows for operation below 30 PSI. This feature will auto-
matically adjust maximum temperature setpoint based o of supplied pressure with certain
heater and pump combinations.
Pump HP Max Cooling (PSI)
3/4 95
1 90
2 90
3 85
5 75
7.5 65
10 50

Description I2-3
2
Description
Typical Applications (Continued)
The limiting factor regarding the maximum cooling pressure is the presumed 150 PSI Rat-
ing of industry-standard hose. The hose must be able to withstand the maximum possible
process temperature at maximum possible pressure.
Your cooling water pressure may exceed the values shown in the chart ONLY if you are
utilizing specialty high-pressure/ high-temperature hose.
All RQT Premium units have pressure transducers, and the software will limit setpoint
depending on average cooling source pressure. The pressure relief valve is located on the
“From Process” side of the pump, and will start to discharge if the pressure exceeds 135
psi. If this becomes an issue, install a pressure-regulating valve (available from our Parts
Department) on the cooling water supply line to help regulate the pressure to ensure it is
well below the pressure rating of the pressure relief valve. For further assistance in install-
ing a pressure-regulating valve, please contact our Customer Service Department.
System Fill Water Chemistry Requirements
The properties of water make it ideal for heat transfer applications. It is safe, non-amma-
ble, non-poisonous, easy to handle, widely available, and inexpensive in most industrial-
ized areas.
When using water as a heat transfer uid it is important to keep it within certain chem-
istry limits to avoid unwanted side eects. Water is a “universal solvent” because it can
dissolve many solid substances and absorb gases. As a result, water can cause the corro-
sion of metals used in a cooling system. Additionally, dissolved minerals naturally present
in tap water will precipitate out onto the system plumbing at elevated uid temperatures,
formaing scale. The life giving properties of water can also encourage biological growth
that can foul heat transfer surfaces. See “Fill Water Chemistry” in the Installation section
of this User Guide.

2-4 I Description
How the RQT Premium Series
Direct Injection Works
Direct Injection models maintain the process temperature by electrically heating and/or
injecting cool water supplied to the RQT Premium by a chiller, tower, or other water source.
Refer to the Direct Injection Plumbing Diagram for the RQT Premium in Appendix C of this
User Guide.
FE
1 The temperature of the process uid is
measured as it leaves the unit’s primary
heater tank. The uid then ows through
the “To Process” line A to the mold or
process. The uid returns to the unit
through the “From Process” line B for
reheating or cooling.
2 The temperature of the process uid is
measured as it ows into the mixing tank
through the “From Process” line B.
3 If the “To Process” temperature is above
the setpoint value, the cooling valve opens.
Cool water enters the bottom of the mixing
tank via the “Cooling In” line C. Warm
water ows out of the mixing tank via the
“Cooling Out” line D.
NOTE: The “From Process” or “Remote” can also
be configured as a controlling source.
4 If the “To Process” temperature is below
the setpoint, the heater elements inside the
heater tank are energized.
NOTE: The “From Process” or “Remote” can also
be configured as a controlling source.
5 The pump moves water from the mixing
tank into the heater tank. Pressure can now
be read through pressure transducers and
displayed on the touchscreen.
NOTE: Depending on your model, you may have
an additional heater in the mixing tank.
D
A
B
C
NOTE: The modulating
valve will be located on the
Cooling OUT line, exiting
the RQT.

Description I2-5
2
Description
How the Closed Circuit Common Source
Works
Closed Circuit models maintain the process temperature by electrically heating and in-
directly cooling uid in the process circuit. Cooling water supplied by a chiller, tower or
other water source, is mixed with the process uid only during the initial lling or when
water is needed to make up process uid loss. A brazed-plate heat exchanger replaces the
mixing tank used on direct injection units.
Refer to the Closed Circuit Common Source Plumbing Diagram for the RQT Premium in
Appendix C of this User Guide.
NOTE: The modulating
valve will be located on
the Cooling OUT line,
exiting the temperature
control unit.
1 The temperature of the process uid is measured as it
leaves the unit’s heater tank. The uid then ows through
the “To Process” line to the mold or process. The uid
returns to the unit through the “From Process” line for
reheating or cooling.
2 If the temperature is above the setpoint value, the cooling
valve opens. Cool water enters the heat exchanger via the
“Cooling In” line. Process uid is always being circu-
lated through the process side of the heat exchanger. The
process uid is indirectly cooled via conduction from the
colder water now running through the cooling side of the
heat exchanger. If the measured temperature is below the
setpoint, the heater elements inside the heater tank are
energized.
NOTE: The “From Process” or “Remote” can also be configured as
a controlling source.
3 The pump moves water from the heat exchanger to the
heater tank. Pressure is measured before and after the
pump with pressure transducers. If the “To Process” tem-
perature is below the setpoint, the heater elements inside
the heating tank are energized.
NOTE: The “From Process” or “Remote” can also be configured as
a controlling source.

2-6 I Description
How the Closed Circuit Separate Source
Works
Closed Circuit Separate Source models maintain the process temperature by electrically
heating and indirectly cooling uid in the process circuit. Cooling water supplied by a
chiller, tower or other water source, is never mixed with process uid. Fluid to ll the
process loop is provided by a “separate source.” A brazed plate heat exchanger replaces
the mixing tank used on direct injection units.
Refer to the Closed Circuit Separate Source Plumbing Diagram for the RQT Premium in
Appendix C of this User Guide.
1 The temperature of the process uid is measured as it
leaves the unit’s heater tank. The uid then ows through
the “To Process” line to the mold or process. The uid
returns to the unit through the “From Process” line for
reheating or cooling.
2 If the temperature is above the setpoint value, the cooling
valve opens. Cool water enters the heat exchanger via the
“Cooling In” line. Process uid is always being circu-
lated through the process side of the heat exchanger. The
process uid is indirectly cooled via conduction from the
colder water now running through the cooling side of the
heat exchanger. If the measured temperature is below the
setpoint, the heater elements inside the heater tank are
energized.
NOTE: The “From Process” or “Remote” can also be configured as
a controlling source.
3 The pump moves water from the heat exchanger to the
heater tank. Pressure is measured before and after the
pump with pressure transducers.
If the “To Process” temperature is below the setpoint, the
heater elements inside the heating tank are energized.
NOTE: The “From Process” or “Remote” can also be configured as
a controlling source.
NOTE: The modulating
valve will be located
on the Cooling OUT
line, exiting the RQT
Premium.

Description I2-7
2
Description
RQT Premium Control Features vs RQT Std & RQT Advanced
Control Features on the RQT Premium Control Features on the RQT Advanced and RQT Standard
Touch Screen Control, RQT Premium
Alarm and Warning Banners
Easy-to-see banners
Warning
Yellow
RQT Premium
continues running
Alarm
Red
Machine shuts down until
the condition is corrected
Simple Menu Operation
Access to all features
Alarm Lists, History, and Details
Operators can drill down from the Alarm
List to the Alarm History and Alarm Details
screens to analyze issues. Alarm details
are specific, with recommended corrective
actions.
Model RQT Premium
Direct Injection 
Closed Circuit - Common Source 
Closed Circuit - Separate Source 
Construction
Standard Pump Range 3/4 to 10 Hp
Standard Heater Range 0 to 48 kW
Cast Heater / Pump 
Incoloy Heaters 
Silicon Carbide Seals 
Pressure Gauges
Pressure Transducer 
Solid State Heater Relays (SSRS) 
Controls
PID Control 
Setpoint / Actual Display 
Password Protection 
Modbus-RTU via RS-485
Modbus-TCP via Ethernet 
SPI RS-485 Interface 
OPC-UA via Ethernet 
Retransmit Process Temp 
Auto Restart Capability 
Mold Purge (Factory Installed) 
Phase Detection Circuit 
Choice of Control Points 
Seal Saver/Auto Cool Stop 
Status / Alarm Lights
Audible Alarm 
Strobe Light 
Alarm Dry Contacts 
Remote RTD Support 
Trending 
Model RQT Advanced RQT Standard
Direct Injection  
Closed Circuit - Common Source 
Closed Circuit - Separate Source
Construction
Standard Pump Range 3/4 to 10 Hp 3/4 or 2 Hp
Standard Heater Range 0 to 48 kW 12 kW
Cast Heater / Pump  
Incoloy Heaters  
Silicon Carbide Seals  
Pressure Gauges 
Pressure Transducer 
Solid State Heater Relays (SSRS) 
Controls
PID Control  
Setpoint / Actual Display  
Password Protection
Modbus-RTU via RS-485 
Modbus-TCP via Ethernet 
SPI RS-485 Interface
OPC-UA
Retransmit Process Temp  (0-10 VDC)
Auto Restart Capability 
Mold Purge (Factory Installed)  
Phase Detection Circuit 
Choice of Control Points  
Seal Saver/Auto Cool Stop 
Status / Alarm Lights
Audible Alarm 
Strobe Light 
Alarm Dry Contacts 
Remote RTD Support 
Trending
Standard
Optional


Multi-level User Security
Identify User and Log-in Status
Touch Screen Display
Large, customizable Home screen
display with current temps
Contextual Help Mode
On-screen descriptions of features when
touched
Control temperature
based on temperature at
process supply or return
points, or an average of
the two points.
Purge On/Off button
included on control.
Phase detection
indicates incorrect
pump rotation or an
open electrical leg.

2-8 I Description
Specifications: RQT Premium
Specifications
Specication Notes
Models RQT Premium (direct injection)
‡
RQT Premium(closed circuit)
§
Performance characteristics
Minimum setpoint temperature °F {°C}
40 {4} (with 100% water process fluid), optional lower temperatures
with various glycol mixtures are available - consult factory.
Maximum setpoint temperature °F {°C} 250 {121}, (300 {149} optional
† †
)
§ §
Minimum operating temperature °F {°C} Approximately 20° {11°} above the cooling water inlet temperature
*
Standard cooling valve size inches {mm} Cv 1/2 {12.7} (CV=2.9) (varies)
Available pump sizes 0.75, 1, 2, 3, 5, 7.5, 10 Hp {0.56, 0.75, 1.49, 2.24, 3.73, 5.59, or 7.46 kW}
***
Available heater sizes 0, 9, 12, 18, 24, 36 or 48 kW 0, 9, 12, 18, 24, or 36 kW
Connections to/from process NPT (female) 1.50 inches
Connections in/out cooling water NPT (female) 1.00 inches
Pump performance - Consult factory for pump performance characteristics at other operating points.
Pump 3/4 Hp {0.56 kW} 1 Hp {0.75 kW} 2 Hp {1.49 kW} 3 Hp {2.24 kW} 5 Hp {3.73 kW} 7.5 Hp {5.59 kW} 10 Hp {7.46 kW}
Nominal ow gpm {lpm} 50 {189} 55 {208} 75 {284} 85 {322} 100 {379} 120 {454} 150 {568}
Pressure @ nominal ow psi {kg/cm
2
}
† †
20 {1.4} 25 {1.7} 30 {2.1} 32 {2.2} 46 {3.2} 56 {3.9} 65 {4.5}
Shipping weight ranges lb {kg} Weights vary depending on cabinet size, options, and cooling type (DI or CC).
Single Zone Dual Zone
Pump Minimum Maximum Minimum Maximum
0.75 Hp {0.56 kW} 240 {109} 280 {127} 491 {223} 576 {261}
1 Hp {0.75 kW} 245 {111} 290 {132} 499 {226} 584 {265}
2 Hp {1.49 kW} 248 {113} 298 {135} 515 {234} 590 {268}
3 Hp {2.24 kW} 259 {118} 299 {136} 538 {244} 623 {283}
5 Hp {3.73 kW} 302 {137} 352 {160} 629 {285} 699 {317}
7.5 Hp {5.59 kW} 317 {144} 362 {164} 649 {294} 729 {331}
10 Hp {7.46 kW} 329 {149} 379 {172} 683 {310} 763 {346}
*
Lower operating temperatures can be obtained with larger cooling valves.
†
‡
Available in Premium and Advanced models only.
Direct Inject (DI) cooling injects cooling water directly into the process loop upon demand.
§
Closed Circuit Common Source (CCCS) cooling injects cooing water in the process loop only
during the initial lling or when make-up water is needed. Closed Circuit Separate Source
maintains separation via heat exchanger between the cooling and process uids at all times.
**
FLA data for reference purposes only. Does not include any options/accessories on equipment.
For full FLA detail of specic machines/systems, refer to the electrical diagrams of the
equipment order and the nameplate applied. Note: 208V units will consume less than the 230V
FLA values shown in the chart.
† †
300°F units require 75 psi minimum inlet coolling source pressure to operate at the highest
temperature at sea level. Higher elevations will require slightly more pressure.
‡ ‡
Smaller frame only available on 3/4HP-3HP units with 0-18kW Heater option
§ §
***
With sufficient cooling water pressure
10 HP not available for 50Hz
factory for the most current information. Specifications may change without notice. Consult
A B†
Dimensions inches {mm}
‡ ‡
Cabinet style Single Zone
Small (A)
Single Zone
Large (A)
Dual Zone
Small (B)
†
Dual Zone
Large (B)
†
Height 24.98{634} 28.98 {735} 24.98 {635} 28.98 {736}
Width 14.09 {358} 14.09 {358} 28.41 {722} 28.41 {722}
Depth 24.09 {612} 26.09 {663} 24.09 {612} 26.09 {663}
Total full load amps per zone §
Heater 9 kW 12 kW 18 kW
Voltage 460/3/60 208-230/3/60 575/3/60 400/3/50 460/3/60 208-230/3/60 575/3/60 400/3/50 460/3/60 208-230/3/60 575/3/60 400/3/50
Pump size
0.75 Hp {0.56 kW} 12.9 25.8 10.4 14.9 16.7 33.3 13.4 19.2 24.2 48.4 19.5 27.9
1.0 Hp {0.75 kW} 13.2 24.3 10.5 16.0 17.0 34.0 13.5 20.3 24.5 49.1 19.6 29.0
2.0 Hp {1.49 kW} 14.4 28.7 11.5 17.1 18.2 36.2 14.5 21.4 25.7 51.3 20.6 30.1
3.0 Hp {2.24 kW} 15.5 31.5 12.4 18.1 19.3 39.0 15.4 22.4 26.8 54.1 21.5 31.1
5.0 Hp {3.73 kW} 17.6 36.1 14.0 20.6 21.4 43.6 17.0 24.9 28.9 58.7 23.1 33.6
7.5 Hp {5.59 kW} 20.2 41.1 15.9 24.9 24.0 48.6 18.9 29.2 31.5 63.7 25.0 37.9
10.0 Hp {7.46 kW} 23.6 N/A 18.8 N/A 27.4 N/A 21.8 N/A 34.9 N/A 27.9 N/A
Total full load amps per zone
**
Heater 24 kW 36 kW 48 kW
Voltage 460/3/60 208-230/3/60 575/3/60 400/3/50 460/3/60 208-230/3/60 575/3/60 400/3/50 460/3/60 208-230/3/60 575/3/60 400/3/50
Pump size
0.75 Hp {0.56 kW} 31.7 63.4 25.5 36.5 46.8 N/A 37.5 N/A 61.8 N/A 49.6 N/A
1.0 Hp {0.75 kW} 32.0 64.1 25.6 37.6 47.1 N/A 37.6 N/A 62.1 N/A 49.7 N/A
2.0 Hp {1.49 kW} 33.2 66.3 26.6 38.7 48.3 N/A 38.6 N/A 63.6 N/A 50.7 N/A
3.0 Hp {2.24 kW} 34.3 69.1 27.5 39.7 49.4 N/A 39.5 N/A 64.4 N/A 51.6 N/A
5.0 Hp {3.73 kW} 36.4 73.7 29.1 42.2 51.5 N/A 41.1 N/A 66.5 N/A 53.2 N/A
7.5 Hp {5.59 kW} 39.0 78.7 31.0 46.5 54.1 N/A 43.0 N/A 69.1 N/A 55.1 N/A
10.0 Hp {7.46 kW} 42.4 N/A 33.9 N/A 57.5 N/A 45.9 N/A 72.5 N/A 58.0 N/A