Thermo Scientific Smart2Pure 3 User manual

Thermo Scientific
Barnstead Smart2Pure
Ultrapure water system
Operating Instructions
50148311 Revision B June 2016

© 2016 Thermo Fisher Scientific Inc. All rights reserved.
Thermo Fisher Scientific Inc. provides this document to its customers with a product purchase to use in the
product operation. This document is copyright protected and any reproduction of the whole or any part of this
document is strictly prohibited, except with the written authorization of Thermo Fisher Scientific Inc.
The contents of this document are subject to change without notice. All technical information in this
document is for reference purposes only. System configurations and specifications in this document supersede
all previous information received by the purchaser.
This document is not part of any sales contract between Thermo Fisher Scientific Inc. and a purchaser. This
document shall in no way govern or modify any Terms and Conditions of Sale, which Terms and Conditions of
Sale shall govern all conflicting information between the two documents.
Release history:
For Research Use Only. Not for use in diagnostic procedures.

Thermo Scientific Smart2Pure i
P
Preface
©2016 Thermo Fisher Scientific Inc. All rights reserved. 
These operating instructions are protected by copyright. Rights resulting thereof, particularly reprint,
photomechanical or digital postprocessing or reproduction, even in part, are only allowed with the
written consent of Thermo Electron LED GmbH. This regulation does not apply to reproductions for
in-plant use. The contents of this operating instructions manual may change at any time and without
any prior notice. In case of conflicting translations into foreign languages the German-language version
of these operating instructions shall be binding.
Please read through the information given in these operating instructions on installing and operating
the system before you begin installation and use of your water purification system. This is of particular
importance, as we, the manufacturer, do not assume any liability for damage due to incorrect operation
or use of the system other than the intended use.
Thermo Fisher Scientific Inc. provides this document to its customers with a product purchase to use
in the product operation. This document is copyright protected. Any reproduction of the whole or any
part of this document is strictly prohibited, except with the written authorization of Thermo Fisher
Scientific Inc. The contents of this document are subject to change without notice. All technical
information in this document is for reference purposes only. System configurations and specifications
in this document supersede all previous information received by the purchaser.
Thermo Fisher Scientific Inc. makes no representations that this document is complete, accurate or
error-free and assumes no responsibility and will not be liable for any errors, omissions, damage or loss
that might result from any use of this document, even if the information in the document is followed
properly.
This document is not part of any sales contract between Thermo Fisher Scientific Inc. and a purchaser.
This document shall in no way govern or modify any Terms and Conditions of Sale, which Terms and
Conditions of Sale shall govern all conflicting information between the two documents.

Preface
ii Smart2Pure Thermo Scientific
Legal Information
Warranty
Thermo Electron LED GmbH warrants the operational safety and functions of the Thermo Scientific
Barnstead Ultrapure Water Systems only under the condition that:
• The system is installed and operated as per the operation manual. Do not use this product for
anything other than its intended use.
• the system is not modified,
• only original spare parts and accessories that have been approved by Thermo Electron LED
GmbH are used (third-party spares without Thermo Electron LED GmbH approval void the
limited warranty),
• inspections and maintenance are performed at the specified intervals,
• an installation verification test is performed on commissioning the system for the first time and
repeated after each preventative maintenance and repair activity. The warranty is valid from the
date of delivery of the system to the customer.
• The above mentioned warranty conditions are subject to the general terms and conditions of sale,
in effect at the time of purchase, which apply as well.
Explanatory notes on the operating instructions

Specifications, terms and pricing are subject to change. Not all products are
available in all countries. Please consult your local sales representative for details.
EU Mark of Conformity
CSA - admission

Indicates a situation which, if not avoided, could result in damage to equipment
or property.

Indicates a hazardous situation which, if not avoided, could result in death or
serious injuries.

Preface
Thermo Scientific Smart2Pure iii
This information is valid for the system that is received. For quick and correct service, please include
the following information on all inquiries and replacement parts orders which relate to your system:
• the serial number (located on the right side of the system on the nameplate)
•thecatalognumber

Indicates a hazardous situation which, if not avoided, will result in death or
serious injuries.

Is used for applicational hints and useful information.

Risk of electric shock. Electrical work on the system is only to be carried out by qualified personnel.
Protective conductor connection
Connect the power supply to an electrical socket with a protective connection.

Indicates a situation in which protective gloves or clothing must be worn.

Indicates a situation in which protective goggles must be worn.

Indicates a situation in which breathing protection must be used.

Preface
iv Smart2Pure Thermo Scientific
Standards and directives
The Thermo Scientific Barnstead Ultrapure Water Systems complies with the following standards and
directives:
• Low Voltage Directive 2014/35/EC
• EMC Directive 2014/30/EU
• ASTM D1193-6
• RoHs 2011/65/EU
Additionally, the ultrapure water system is in compliance with many other international standards,
regulations and directives not listed here. Should you have any questions regarding compliance with
national standards, regulations and directives applicable for your country, please contact your Thermo
Fisher Scientific sales organization.

Thermo Scientific Smart2Pure v
C
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Legal Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Explanatory notes on the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . ii
Standards and directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Chapter 1 Transport and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Examination on receipt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Complaints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Packaging for return shipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chapter 2 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chapter 3 Extend of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Extend of delivery Smart2Pure 3/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Extend of Delivery Smart2Pure 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Available Smart2Pure 3/6 systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Available Smart2Pure 12 systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Available storage tanks for Smart2Pure 12 systems . . . . . . . . . . . . . . . . . . . . . 13
Chapter 4 Intended Use of the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Unintended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 5 Technical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chapter 6 The Installation area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Chapter 7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Connections of the Smart2Pure 3/6 system . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Connections of the Smart2Pure 12 system . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Connections of the pure water tank Smart2Pure 12 . . . . . . . . . . . . . . . . . . . . 30
Bring your Smart2Pure system into operation . . . . . . . . . . . . . . . . . . . . . . . . . 31
Connecting an external tank to the Smart2Pure 12 system . . . . . . . . . . . . . . . 34
Illustration of drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Contents

Contents
vi Smart2Pure Thermo Scientific
Attaching the wall holder for 30 or 60L pure water tank . . . . . . . . . . . . . . . . . 36
Attaching wall holder for 30L pure water tank. . . . . . . . . . . . . . . . . . . . . . . . . 37
Attaching wall holder for 60L pure water tank. . . . . . . . . . . . . . . . . . . . . . . . . 40
Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Mounting the power pack (voltage supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Mounting the ball valve to the Smart2Pure system . . . . . . . . . . . . . . . . . . . . . 45
Chapter 8 Flow chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Chapter 9 How the Smart2Pure system functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Chapter 10 Initial start up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Putting the system into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Dispensing water from the dispensing valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Venting the 0.2 μm final filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Chapter 11 Operating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Chapter 12 System control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Mono/dual measurement mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Setting the limiting value for conductivity. . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Setting the limiting value for temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Error message and acoustic error signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Potential-free contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Chapter 13 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Replacing the ultrapure cartridge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Replacing the RO/pretreatment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Changing the ultrafilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
UV-reactor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Replacing the UV lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Replacing the 0.2 μm final filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Autoclaving the 0.2 μm final filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Chapter 14 Waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Chapter 15 Trouble shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Chapter 16 Replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Replacement parts Smart 2Pure 3/6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Replacement parts Smart2Pure 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Replacement parts pure water tank for Smart2Pure 12 . . . . . . . . . . . . . . . . . . 86

Contents
Thermo Scientific Smart2Pure vii
Chapter 17 Consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Chapter 18 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Chapter 19 Maintenance record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Chapter 20 Contact information Thermo Fisher Scientific . . . . . . . . . . . . . . . . . . . . . 93
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Contents
viii Smart2Pure Thermo Scientific

Thermo Scientific Smart2Pure 1
1
Transport and packaging
Content
•“Examination on receipt” on page 5
•“Complaints” on page 5
•“Packaging for return shipment” on page 5
Do not pull the plastic foil over your head. Risk of suffocation.
Use the plastic foil only for packaging.

1Transport and packaging
2Smart2Pure Thermo Scientific
Ultrapure water systems are carefully inspected and packed prior to shipping, but damage could still
possibly occur during transport. Lifting and carrying the Thermo Scientific Barnstead Smart2Pure
ultrapure water system, e.g. to the installation location, should be carried out by two people.
Examination on receipt
Check the completeness of the goods received against the packing list.
Complaints
Should damage have occurred to the goods during transport:
• Immediately contact your delivery transport agency.
• Save the complete packaging, including the cardboard box, for a possible inspection of them
and/or return shipment of the system.
Packaging for return shipment
If possible, use the original box and packaging material.
When these are no longer available, then:
• Protect the system from shock by packing it in bubble wrap and/or packaging foam and a strong
cardboard box.
Does the packaging show signs of damage? Inspect the system for damage.
Packaging
System
The time limit for claims is 6 days from the time of receipt of the goods. The right
to claim for damages ceases when this time has elapsed.

1 Transport and packaging
Thermo Scientific Smart2Pure 3
• Only a trained person should take the system out of operation.
• Prior to send back a operated device, empty the water and dry the system and
take out the cartridges.
• pack the ultrapure cartridges into a bubble wrap and/or packaging foam and
take it with in into the package of the Smart2Pure ultrapure water system.

1Transport and packaging
4Smart2Pure Thermo Scientific

Thermo Scientific Smart2Pure 5
2
Safety Precautions
• Do not install or operate the system until you have carefully read through these operating
instructions and the notes and notices contained therein.
• Lifting and carrying the ultrapure water system, e.g. to the installation location, should be carried
out by two people. To do this, lift the system in tandem at the two corner points beneath the
bottom plate.
• The CE mark is nullified if you make any structural changes to the system or install products from
other manufacturers in/on the system.
• Protect the system from frost. The temperature at the installation area must be between +2 °C and
+40 °C.
• Always observe the applicable, pertinent codes and regulations valid at the installation location of
the system and follow all applicable accident prevention regulations.
• The feedwater pressure must be at least 0.1 bar and at max. 6 bar or 1.45 to 87 PSI. When the
feedwater pressure is higher, install an external pressure reducer.
• A low pressure check valve is recommended to prevent back flow of feedwater from water system.
• A grounded 100-240V, 50/60Hz electrical outlet must be available (see 'Electrical connections' on
page 21).
• Access to the power supply cord and plug may never be restricted or obstructed.
• Unplug the system from the power outlet for all maintenance work on the system.

Observe these safety precautions for your own safety!
The Thermo Scientific Barnstead Ultrapure Water Systems are modern water
purification system intended solely for the treatment of potable water. The water it
produces is not fit for drinking.
Work may only be performed on the system electronics when the system has been
switched off and when ESD protection is in place. Only specially trained personnel
may work on the system‘s electronics.

2Safety Precautions
6Smart2Pure Thermo Scientific
• An atmospherically vented floor drain with a nominal diameter of at least 63 mm (2.48 inch)
(DN50 tube) must be present at the installation location. If no drain is provided it is
recommended that a water detector be installed for safety reasons (for European specifications
only). Failure to provide this will release the manufacturer from liability for any water-induced
damage that may result.
• Proceed as follows if the system is not to be operated for an extended period, e.g., over extended
weekend, or during a vacation period:
• Switch the system off (unplug the mains plug).
• Close the feedwater inlet (close the feedwater tap).
The pump would be damaged if the system were to run without any supply of feedwater. The
manufacturer will not accept any liability should this occur.
• The system must be disinfected or rinsed after an extended down time. The cleaning procedure is
described under 'Cleaning' on page 68.
• The surface or wall on which the system is to be installed or mounted must have an adequate
load-carrying capacity (check the capacity and stability of the wall). The dry weight of the system
is given under 'Dimensions and weight Smart2Pure 3/6' on page 18 and 'Dimensions and weight
of Smart2Pure12' on page 19. When the internal tank is filled, the system has a weight during
operation of approx. 32 kg / 70.55 lbs.
• The surface on which the system is installed must be level and stable not to exceed a maximum of
2% deviation from evenness is recommended.
• When installing the water purification system, always ensure that there is adequate space all
around the system (see 'Accessibility to Smart2Pure systems and pure water tank' on page 21) to
ensure that ease of use or easy replacement of materials (e.g., filter change, connection) is possible
at all times.
• Visually inspect the system at regular intervals. Clean up any water or spills found around the
system immediately.

Never look directly into a switched-on UV-lamp, as UV-light endangers eyesight!
To avoid the risk of pinching, crushing, cutting or electrical shock, never perform
maintenance on the system without its protective housing, or while it is in operation.
Maintenance work on the system may only be performed by trained, authorized
specialists.

2 Safety Precautions
Thermo Scientific Smart2Pure 7
.
• To avoid tripping, ensure that the tubings do not lay over the floor.
• Apply the general rules of hygiene for laboratories when working with the system.
• Do not use any oxidative cleaning agents for cleaning the system. These can damage the system.
• Proceed as follows when the system has a defect:
• Switch the system off and unplug the system from power outlet.
• Shut off the feedwater supply.
• Contact your local service organization.
• Wear safety gloves when working with cleaning solutions.
• If your skin should come into contact with a chlorine product, rinse it immediately with ample,
fresh water.
• The system, or system components, may heat up as a result of a defect. It is recommended to
always wear appropriate safety gloves to prevent skin damage or burns.
• Wear safety gloves when changing the UV-lamp, in order to prevent that your skin comes in
contact with the UV-lamp glass.
• Wear safety glasses when working with cleaning solutions.
• If your eyes come into contact with a chlorine product, rinse them immediately with ample,
fresh water and contact a physician at once.
• Check the UV-lamp before initial start.
• If the UV-lamp is broken
wear a breathing protector, filter category FFP3 and replace the UV-lamp. For disposal the
UV-lamp refer to 'Waste disposal' on page 77.
ventilate the room well.
The Hg content in the UV-lamp is so low so that no damage to the
environment can arise.

2Safety Precautions
8Smart2Pure Thermo Scientific

Thermo Scientific Smart2Pure 9
3
Extend of delivery
Contents
•"Extend of delivery Smart2Pure 3/6" on page 10
•"Extend of Delivery Smart2Pure 12" on page 11
•"Available Smart2Pure 3/6 systems" on page 12
•"Available storage tanks for Smart2Pure 12 systems" on page 13

3Extend of delivery
10 Smart2Pure Thermo Scientific
Extend of delivery Smart2Pure 3/6
The following items are included with the Smart2Pure 3/6 pure water system:
1x Smart2Pure 3/6 ultrapure water system: Item No.: 5012xxxx
1 x Ultrapure cartridge Item No.: 09.1020
1x RO/pretreatment cartridge for a 3 l/h system Item No.: 09.2003
for a 6 l/h system Item No.: 09.2006
including 1 x assembly kit Item No.: 50129959
consisting of:
1 x Final final filter (sterile filter 0.2 μm) Item No.: 09.1003
1 x Sterile vent air filter Item No.: 22.0091
1 x Feedwater connecting kit Item No.: 25.0071
1 x Connectiong tube AD 1/4“ 6 m/8.22 inch Item No.: 18.0137
1 x Ball valve 1/4“ Item No.: 15.0112
1 x cleaning adapter Item No.: 50133431
1 x Table top power pack Item No.: 50149597
1 x Universal adapter Item No.: 21.1006
1 x Universal holder Item No.: 21.1007
1 x Rubber connector to nema plug connector Item No.: 50132200
1x Rubber connector to british ST plug connector Item No.: 50132203
1x Rubber connector to euro plug connector Item No.: 50132215
1 x Plug angle connector 1/4“ Item No.: 14.0361
1 x T-connector 1/4“ Item No.: 14.0362
2 x Nylon plugs S6 Item No.: 21.002
2 x Countersunk wood screw 4 x 35 Item No.: 21.0069