Thermopatch HS11 User manual

HS 11 Operator’s Manual
46580-03.12

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© 2011, Thermopatch, Syracuse, New York. No part of this publication may be
reproduced by any means without the prior written permission of Thermopatch,
Syracuse, New York. Thermopatch, Thermo-Seal, Alligator, Beaver, Cheetah,
Deco-Print, Penguin, TruFlex and the Thermopatch logo are ® trademarks of
Thermopatch, Syracuse, New York.
Copyright

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Welcome to the growing group of Thermopatch customers. The product you have
purchased has been carefully designed and manufactured to ensure that you will
gain the maximum benefit.
All Thermopatch products are specifically designed to ensure ease of use with
particular attention to safety requirements.
Should you discover any fault or damage upon receipt of this product, contact
your local Thermopatch representative immediately.
Preface

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Contents
1. Introduction
5
1.1 What Did You Receive?
5
1.2 Machine Specifications
2. Machine Operation 10
4. Troubleshooting
14
6. Drawings and Parts Listings
17
1.3 Safety Information
5. Maintenance
3. Menu Screens
1.4 Conditions of Warranty
4.1 Touch Guard Errors
4.2 Hook Seal Errors
1.5 Customer Service
1.6 Operating Specifications
5
6
6
7
8
13
14
14
16
1.7 Setting Up the Machine
9
2.1 Operating Instructions
10
2.2 Applying a Patch or Emblem (Non-Embroidered)
2.3 Applying Embroidered Emblems
2.4 Removing a Patch or Emblem
10
11
11
2.5 Recommended Platens and Application
2.6 Start-Up Screen
12
12
4.3 Heater and Temperature Errors
4.4 Problem Analysis and Solutions
14
15

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The HS11 is designed as a heavy-duty heat-seal machine for applying patches,
emblems, hot paper transfers and identification tapes. The sealing cycle is initiated
by hand, which causes the sealing head to lower. Temperature, time and sealing
pressure can all be individually adjusted as required for the particular materials
being sealed. Upper and lower platen temperatures can be set independently in
Fahrenheit or Celsius. A new LCD screen with a 3-button interface simplifies
machine operation.
The machine develops 24 PSI inter-platen pressure with the standard 5” x 6”
platens. Two optional smaller platens are available for even higher inter-platen
pressure.
1.1 What Did You Receive?
HS11 Machine Air Filter Pressure Regulator Air Line Hose
Line Power Cord Quick Start Guide Instruction Manual CD
1.2 Machine Specifications
Electrical requirements : 12amp @ 120 VAC, 50/60Hz or
6.0 Amp @ 240 VAC, 50/60Hz
Maximum operating air pressure: 70 PSI (4.8 Bar)
Time settings : 1.0-30 seconds
Heat range : 150º-450ºF (66º-232ºC)
Shipping weight : 65 lbs (29.5 kg)
Length (open) : 20” (51 cm)
(closed) : 23” (58 cm)
Height : 21” (53 cm)
Width : 8” (20 cm)
Sealing iron size : 5” x 6” (13 x 15 cm)
Sealing pad size (standard) : 5” x 6” (13 x 15 cm)
(optional) 2” x 4” (5 x 10 cm)
(optional) 1-3/16” x 4” (3 x 10 cm)
Pedestal (optional) : 32” (81 cm) high
Garment tray (optional) : 17” x 25” (43 x 64 cm)
1. Introduction

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1.3 Safety Information
Each HS11 is equipped with a safety-lock feature for the protection of the operator.
The pneumatic sealing cycle will not start until the upper sealing plate is within
5/32” (4 mm) of the lower sealing platen. If an obstruction is met before this point,
the sealing cycle will not occur. THE SAFETY LOCK FEATURE IS PRESET AND
SHOULD NOT BE TAMPERED WITH. In addition, there is a touch guard around
the upper heater platen. Should any obstruction contact the touch guard, the
machine will become inoperative. An error message will appear on the LCD screen.
Before operating, make sure all covers are in place and keep loose jewelry and
clothing clear of machine during operation.
Two back-up high-limit thermostats prevent the temperature of either sealing iron
from rising above 500ºF (260ºC) in case either heat control malfunctions.
1.4 Conditions of Warranty
Thermopatch Corporation, Syracuse, New York (”Seller”) warrants this product to be free
from defects in material and workmanship under normal use and service. Any part which
proves to be defective in material or workmanship within one year of the date of original
purpose for use will be repaired or replaced, at Seller’s option, free of service or labor
charges, with a new or functionally operative part. Seller’s liability under the Warranty shall
be limited to repairing or replacing at its own factory or through an authorized service
distributor or dealer, material which is determined by Seller to have been defective in
manufacture and upon which a claim has been made by the original purchaser or user to
Seller (or an authorized distributor or dealer) within the warranty period. An authorized
officer of Seller will honor claims under this Warranty only upon written approval. Approved
return of parts or products will be on a prepaid transportation charges basis only. Claims
under this Warranty will be honored only upon Seller’s determination that the claim is
covered by this Warranty, and Seller shall incur no obligation under this Warranty prior to
such determination. This Warranty does not apply: (1) To any machinery or equipment
which has been altered or repaired, except by Seller or its authorized representatives, or
(2) to any machinery or equipment which has been subject to misuse, negligence or
accident, including, without limitation, use and operation of such machinery or equipment
while parts are loose, broken, out of order, or damaged by the elements. Parts replaced
under this Warranty are warranted only through the remainder of the original Warranty.
Any and all claims for warranty service must include such information as Seller designates,
and shall include specifically the serial number of each unit (if appropriate).
The foregoing shall constitute the sole and exclusive remedy of any using purchaser and
the sole and exclusive liability of Seller in connection with this product. THIS WARRANTY IS
IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED OR STATUTORY, INCLUDING BUT
NOT LIMITED TO, ANY WARRANT OF MERCHANTABILITY OR FITNESS AND ALL OTHER
OBLIGATIONS OR LIABILITIES OF SELLER, INCLUDING ANY TORT LIABILITY, FOR
NEGLIGENT DESIGN OR MANUFACTURE OF THIS PRODUCT, OR OTHERWISE. It is
expressly agreed that Buyer shall not be entitled to recover any incidental or consequential
damages, as those terms are defined in the Uniform Commercial Code, and that Buyer shall
have no right of rejection or of revocation of acceptance of any part or of the goods covered
hereby.

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1.5 Customer Service
Thermopatch Corporation’s U.S. and International network of Sales
Representatives, as well as its internal Customer Service Department, offer their
assistance in the development of effective heat-seal mending, marking and
identification programs.
Thermopatch markets a complete line of heat-seal and marking machines, as
well as a complete line of materials and supplies.
Label Print Machines – Manual, automatic and computer controlled.
Marking Machines – High speed permanent imprinting of decorative or
informative marks on most woven fabrics.
Heat-Seal Machines – Manual, semi-automatic and completely automatic, with
high inter-platen pressure to assure excellent adhesion of label tapes and
mending materials.
Label Tapes – Specially woven 100% cotton and blends with adhesives to
match specific processing requirements.
The Deco-Print line of products has been specifically designed to offer
alternative solutions to sewn-in labeling and other methods of decorative
trimming. An assortment of heat-sealable applications are available including
hot paper transfers, screen printed transfers, direct printing, application
equipment and supplies and digital printed transfers.
When ordering machine parts, please include the model and serial numbers of
your equipment.
United States
:
Thermopatch Corporation
P.O. Box 8007
Syracuse, New York 13217-8007
Telephone:
315-446-8110
Fax:
315-445-8046
Toll Free:
800-252-6555
(in the US only)
Canada
:
Thermopatch (Canada)
Incorporated
25 Groff Place, Unit No. 5
Kitchener, Ontario N2E 2L6
Telephone:
519-748-5027
Fax:
519-748-1543
Toll Free:
800-265-6416
(in Canada only)
Australia
:
Thermopatch (Australia) Pty. Ltd.
477 Warrigal Road, Unit No. 9
Moorabbin, Victoria 3189
Telephone:
011-61-3-9532-5722
Fax:
011-61-3-9532-5652
Netherlands
:
Thermopatch BV
P.O. Box 50052
1305 AB Almere
Netherlands
Telephone:
011-31-36-549-1111
Fax:
011-31-36-532-0398
Germany
:
Thermopatch Deutschland
Grunteweg 33
26127 Oldenburg
Deutschland
Telephone: [phone]
Fax: [phone]
E-mail:
[e-mail]
France
:
Thermopatch France
7 Rue Chappe-Z.I. Des Garennes
B.P. 1011
Les Mureaux Cedex 78131
France
Telephone:
011-33-1-3022-0808
Fax:
011-33-1-3022-1866
Internet Address
:
http://www.thermopatch.com
E-mail Address : [e-mail]

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1.6 Operating Specifications
Temperature: The HS11 heat-sealing machine will require approximately 10-15
minutes for the temperature to stabilize. Check the digital readout for upper and
lower platen temperatures.
Time: Heat-sealing cycle time is factory set to 10.0 seconds. The sealing time
can be changed as required to apply or remove a label.
To adjust time or temperature settings, press the MODE key and see “Menu
Screens.” To adjust sealing pressure, see section 2.1.
Sealing Pressure: Factory set at 60 PSI (4.1 Bar).
CAUTION: NEVER EXCEED 70 PSI (4.8 Bar)
THE MAXIMUM OPERATING PRESSURE!

1.7 Setting Up The Machine
Worktable Mounting (Optional)
1. Set the machine on the worktable in the desired location.
2. Draw a pencil line on the table at the front edge of the machine, near the
center.
3. Move the machine out of the way and measure back 2” (5 cm) from the pencil
line.
4. Drill a 9/32-inch (7 mm) diameter hole for a sheet metal table, or 3/16-inch (5
mm) diameter hole for a wood table.
5. Mount the wood screw or shoulder bolt.
6. Reposition the machine so the keyhole slot in the bottom cover (at the front)
drops over the head of the screw.
7. Push the machine back slightly (Note: The purpose of this screw is to prevent
the machine from bouncing or moving across the table).
Pedestal Mounting (Optional)
Mount using instructions provided with the pedestal.
Garment Tray (Optional)
The garment tray can be mounted so it is either level with the rubber platen, or
reversed so it is about 5” (13 cm) below.
1. Remove two screws from each side of the machine.
2. Place the garment tray in the desired position and attach with four screws.
Completing the Installation
1. Attach filter assembly to air inlet at rear of machine. Use pipe thread sealant
or tape.
2. Hand tighten or tighten lightly with a pipe wrench on the short piece of pipe
between the machine and air filter.
3. Plug the electrical power cord into a properly grounded outlet of the correct
voltage/amperage rating.
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2. 1 Operating Instructions
1. Turn the “Power” switch to ON. The LED on the switch will light indicating power
is being supplied.
2. Adjust upper and lower sealing temperatures as needed.
WARNING: THE HEATED PLATENS MAY REACH TEMPERATURES AS HIGH
AS 450ºF (232ºC) DURING NORMAL OPERATION. APPROPRIATE CARE
SHOULD BE TAKEN TO PREVENT SKIN BURNS. ALWAYS KEEP HANDS
CLEAR OF HEATER PLATENS AND TOUCH GUARD WHEN OPERATING
MACHINE!
3. Adjust pressure as needed. Turn the large black knob clockwise to increase air
pressure, counterclockwise to decrease. Check air gauge and repeat as needed.
DO NOT EXCEED 70 PSI!
2.2 Applying a Patch or Emblem (non-embroidered)
1. Set your desired sealing time by pressing the up or down keypads to the proper
setting.
2. Center the work piece over the lower sealing pad.
3. Place the patch, emblem, etc. over the work piece with the adhesive side toward
the fabric.
4. When hands are clear of the touch guard, grasp the upper sealing head handle
and lower the sealing head.
5. As soon as the upper iron comes all the way down to the lower platen, the upper
iron will automatically stay down to complete sealing. The digital display will show
elapsed time for the sealing cycle. When it reaches the set seal time, the upper iron
will automatically return to the upright position.
CAUTION: FOR BEST RESULTS, SEALED MATERIAL SHOULD BE HANDLED
CAREFULLY UNTIL IT HAS COOLED TO ROOM TEMPERATURE.
2. Machine Operation