Thule 699 Instruction Manual

PARTS INCLUDED
A
B
C
D
E
E
F
GH
I
L
J
K
M
part description part number qty.
05325
05327
05310
05328
05329
10169
05360
05331
05338
05340
05339
05314
05311
05312
05313
A
B
C
D
E
F
G
H
I
J
K
L
M
top shell
bottom shell
strap harness
plastic shield
protective foam
tie-down strap
PARTS BAG
caster
lock nut
screw
washer
PARTS BAG
tote bag
tool bag
chain/tube wrap
1
1
1
1
2
2
1
2
8
8
8
1
1
1
2
699 ROUND TRIP™ BIKE TRAVEL CASE

• The Round Trip is designed to accommodate bicycles of a variety of sizes and frame designs, which may require extra protection in areas susceptible to scratches
and dents.
• Wheels should be carefully packed to avoid damage to spokes.
PREPARING YOUR ROUND TRIP BIKE TRAVEL CASE:
• The Round Trip will arrive in a clamshell position. Remove the top half,
foam pads and plastic shield - set aside.
• Unpack your Thule tote bag, tool bag, chain and tube wraps as you will
use these during the packing process.
*TOTE BAG: Great for clothes, helmet, shoes or any thing
you want to keep away from the grime and
grease of your bicycle.
*TOOL BAG: Don’t leave small items behind! Carry
wrenches, bike skewers, even pedals in
your tool bag and pack it along with
everything else.
*CHAIN WRAP: Secure the bike chain away from your frame.
*TUBE WRAP: Use this to protect any other areas that may
be vulnerable to metal on metal contact.
Reinforce with foam padding or bubble wrap.
*FOR EXTRA PROTECTION: Using extra padding wherever possible - foam
or bubble wrap secure with zip ties or string
works great and is readily available at your
local shipping supply or hardware store.
• Assemble wheels to bottom shell as shown.
1B1A
ASSEMBLY
ACCESSORIES
WARNINGS/LIMITATIONS
TRANSPORTING THE ROUND TRIP™ – [RFM] ROOF MOUNT KIT (SOLD SEPARATELY)
Also available from Thule is the RFM Roof Mount Kit for transporting the Round Trip on top of your car. The RFM consists of heavy-duty nylon straps and weather
stripping for protection from the elements and is suitable for Thule standard and Xsporter load bars, Yakima®, and most factory installed racks.
part description part number qty.
753-2030-07
853-5593
01315
A
B
C
strap
buckle bumper
foam gasket
2
2
1
PARTS INCLUDED (RFM SOLD SEPARATELY)
B CA

PACKING YOUR BIKE
2
a PREPARING YOUR BIKE:
• Position your bike for disassembly. Place items in your tote bag and
tool bag to ensure nothing is left behind.
• Remove front and rear wheels. Remove skewers.
HINT: Pack these in your Thule tool bag.
• Unthread pedals.
HINT: Place these in your Thule tote or tool bag.
• Remove seat/seat post. DON’T FORGET to loosely tighten the binder
bolt after the seat post has been removed.
HINT: Mark the position of your seat with tape for easy reassembly.
b Lay rear wheel into the rear of bottom shell cog side up followed by
the front wheel. Place plastic shield over the wheels so that it rests
on the shelf around the perimeter of the bottom shell. The larger hole
should be positioned over the cog set. Place one layer of foam over
plastic shield.
c Disassemble handlebars. Depending on your frame style you may need
to either loosen handlebars and position along the top tube or
remove handlebars completely and position along the fork.
HINT: Reinforce this area against metal-on-metal contact!
d Line up the right crank arm (chain side) with the chain stay tube.
Capture the slack in the chain with the Chain Wrap then secure to chain
stay tube. The Chain Wrap will prevent chain oil and dirt from contacting
bike case contents.
HINT: To prevent damage in while in transit, you may wish to
secure the derailleur tension pulley to the chain stay using
your own zip
ties or string.
e Secure the bike frame into a center position by threading the tie-
down straps, which we have provided, through the frame and metal
rings attached to the inside of the bike case.
f Place seat/post either inside frame triangle or behind seat stay.
HINT: This area may require aditional security against metal-on-
metal contact by using your own foam padding or bubble
wrap.
g Lay second foam sheet over frame. Make sure no bicyle parts are
touching sides of case.
h Place the Tool Bag and Tote Bag in this layer to ensure they will be
held in position by protective foam.
i Place top shell over bottom shell of case.
HINT: Handle and Wheel icons at the top and bottom of the top
shell indicate proper alignment.
j Loosen all straps. Latch buckles then pull tabs to cinch straps snugly.
k For extra security, rings on both sides of case will accept most
padlocks.

When using Thule Car Racks and accessories, the user must understand the precautions. The points listed below will assist you in using the rack system and will
encourage safety. Please review the instructions and warranty carefully. Assembly and installation are the end user’s responsibility and beyond Thule’s control.
Therefore, Thule exclusively limits its warranty to the repair or replacement of a defective Thule product for up to five years from retail purchase. Damage to your
vehicle, cargo, or to any person or property is excluded.
• Check the Thule Fit Guide or the manufactures’ guidelines for any restrictions about using hitch-mounted boxes.
• Check local and state laws governing projection of objects beyond your vehicle. Be aware of the width and height of your cargo since clearance of speed bumps
and other low-lying objects can affect the load. All cargo will affect the vehicle’s driving behavior. Never drive with any lock, knob, or rack in the open or unlocked
position.
• Make sure all knobs, bolts, screws, straps, and locks are firmly attached, tightened and locked before every trip. Knobs, bolts, screws, straps, and locks must be
periodically inspected for signs of wear, corrosion, and fatigue. Check your load at stops during the trip to insure continued fastening security.
• Remove your Thule rack and accessories when they are not in use and before entering automatic car washes.
• For safety to your vehicle and rack system, obey all posted speed limits and traffic cautions. Adapt your speed to the conditions of the road and the load being
carried.
• Do not use Thule Car Racks and accessories for purposes other than those for which they were designed. Do not exceed their carrying capacity. Failure to follow
these guidelines or the product’s instructions will void the warranty.
• Consult with your Thule dealer if you have any questions regarding the operations and limits of Thule products. Review all instructions and warranty information
carefully.
• All locks must be turned and moved periodically to ensure smooth operation. Use graphite or similar dry lubricant to help this. Thelocks are designed to deter
vandalism and theft. Remove valuable gear if your vehicle is unattended for an extended period. Place at least one key in the glove compartment. Replacement
keys are available through your dealer or Thule direct at www.thuleracks.com.
• Not intended for off-road use.
• Do not install on a trailer or other towed vehicle.
THULE RACK GUIDELINES
05333
Made in U.S.A. • THULE INC., 42 SILVERMINE RD. • SEYMOUR, CT 06483 • www.thule.com
SECURING FOR TRANSPORT
1
• Affix the foam gasket to inside
flange in top shell.
• Route free end of strap, with logo
side up, through the Buckle Bumper
as shown. Pull Buckle Bumper over
buckle to protect and vehicle while
strapping down bike case.
2
3
• Route free end of strap, with logo side up, through the Buckle Bumper as shown. Pull Buckle Bumper over buckle to protect and vehicle while strapping
down bike case.