ThyssenKrupp Drive DAB530 User manual

ThyssenKrupp Aufzugswerke
Operating Manual
Drive DAB530

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Printed in Germany
This document – including excerpts – may only be reprinted or otherwise copied with the
express approval in writing of ThyssenKrupp Aufzugswerke GmbH.
Any duplication, dissemination or storage on data media unauthorised by ThyssenKrupp
Aufzugswerke GmbH is an infringement of copyright and shall give rise to prosecution.
Subject to change without notice
We expressly reserve the right to make changes of a technical nature for the purpose of
improving our products or enhancing the safety standard - even without a separate
announcement.
Choice of colours
The choice of colours used in our documents for the components is solely for illustration
purposes in the documentation.
Contact your ThyssenKrupp Aufzugswerke sales partner for details of colours for your
specific products.
Form of address
To improve readability, a gender-specific form of address has not been used. Gender-
specific pronouns therefore refer to both men and women.
Issued by
ThyssenKrupp Aufzugswerke GmbH
Bernhäuser Strasse 45
73765 Neuhausen a. d. F.
Germany
Tel.: [phone]
E-mail: [email protected]
Internet: www.thyssenkrupp-elevator-eli.de

OPERATING MANUAL DAB530
Table of contents
Gearless DAB530 PAGE
1. Safety
1.1 Symbols used 6
1.2 Safety instructions 7
2. Product description
2.1 Description 10
2.2 Functional description 11
2.3 Protection devices earthquake 12
3. Technology
3.1 Technical data 15
3.2 Dimensions of machine 16
3.3 Dimensions of machine base frame (optional) 17
3.4 Encoder 19
4. Transport and storage 22
5. Mounting the Machine
5.1 Machine setup 25
5.2 Aligning the machine base frame 25
5.3 Connecting the machine 26
5.4 Connecting the motor 27
5.5 Connecting the brake magnet 29
5.6 Connecting the brake test switches 30
5.7 Connecting the manual operation limit switch 31
5.8 Connecting the encoder 32
6. Commissioning 34
7. Maintenance / Service
7.1 Maintenance 35
7.2 Lubrication 36
7.3 Testing the brakes 38
7.4 Testing the release mechanism of the brakes 39
7.5 Replacing brake shoes 40
7.6 Setting / checking braking deceleration 42
7.7 Setting the brake test switch 44
7.8 Replacing and setting the encoder 46
7.9 Replacing the rope pulley 48
7.10 Checking for escaping grease / oil 49
7.11 Emergency measures 51
7.12 Wear parts 56
8. Special Versions
8.1 Climate-protected version 57
8.2 Accessory parts 57
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OPERATING MANUAL DAB530
9. Appendix
9.1 Tightening torques 61
Type test certificate for braking device
Declaration of conformity for braking device
Certification complying with US standard
Type test certificate in accordance with EN 81-1 –A3
Operating manual for SIKO magnet sensor
ThyssenKrupp Aufzugswerke GmbH

OPERATING MANUAL DAB530 SAFETY
1. Safety
1.1 Symbols
The following pictograms and designations are used in this operating manual:
Danger
This symbol indicates extreme danger to life and the
health of persons. Nonobservance can lead to death
or severe injury!
Danger
This symbol indicates an immediate danger to the life
and health of persons due to electrical current.
Hazard warnings must always be observed!
Warning
This symbol warns against imminent danger.
Nonobservance can lead to physical injury or
extensive damage to property.
Warnings must always be observed!
Note
This symbol indicates important information and
operating instructions. Nonobservance can lead to
damage, danger or malfunctions.
Check/Test
Test steps are specified with this symbol.
The test instructions marked in this way should be
followed without fail. They contribute to preventing
personal injury or damage to property.
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OPERATING MANUAL DAB530 SAFETY
1.2 Safety instructions
Notes regarding the operating manual
A requirement for safe handling and non-disruptive operation of this
subassembly is knowledge of the fundamental safety regulations.
This operating manual contains the most important information that is
required to operate the assembly safely.
The operating manual, in particular the safety instructions, must be complied
with by all persons who work on this assembly.
Furthermore, the rules and regulations covering accident prevention that
apply to the installation site must be complied with.
For countries in which CSA regulations apply, the current regulations are to
be taken into account:
The applicable regulations of the latest version of the National Electrical
Code, the latest version of the ASME, Safety Code for Elevators, and the
applicable regional regulations must be observed and/or complied with when
carrying out the measures and following the instructions described in this
manual.
Obligations of the operator and/or of the installation company
The operator and/or installation company undertakes only to allow persons to
work on the subassembly who
•are familiar with the regulations regarding work safety and accident
prevention and have been instructed in handling the subassembly.
•have read the chapter on safety and the warnings in this operating
manual.
Note: Check the safety awareness of the personnel at regular intervals.
Obligations on the part of personnel
Persons assigned to work on subassemblies undertake before starting work
to
•observe the regulations regarding work safety and accident prevention.
•read the chapter on safety and the warnings in this operating manual.
Training of the personnel
Only trained and instructed qualified personnel may work on the assembly.
The responsibility of the personnel must be clearly defined for all tasks
involving commissioning, operation, servicing and repair.
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OPERATING MANUAL DAB530 SAFETY
Organisational measures
The required personal safety equipment must be provided by the operator or
installation company, as the case may be. All existing safety devices are to
be tested regularly in accordance with the maintenance schedule.
Informal notes on the safety measures
•The operating manual is to be kept permanently at the usage site of the
installation.
•In addition to the operating manual the generally applicable and the local
regulations pertaining to accident prevention and environmental
protection must be provided and complied with.
•Legally prescribed safety instructions are to be provided for the users at
clearly visible positions.
•Keep all safety and hazard warnings on the installation in a legible
condition.
Use in line with intended purpose
The DAB530 has been constructed using state-of-the-art technology and in
line with the recognised technical safety regulations. The DAB530 may only
be
•deployed in line with the intended purpose, and
•used when all the technical safety features are in perfect condition
The exclusive intended purpose of the DAB530 is to drive elevators.
Any other or additional form of use shall be regarded as non-compliant with
the intended use. THYSSENKRUPP AUFZUGSWERKE GmbH shall not be
liable for any damage arising from such use and any damage arising due to
operator errors. Proper use in line with the intended purpose also includes
•observance of all instructions in the Operating Manual and
•adherence to initial operation instructions, system description and
inspection and maintenance work.
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OPERATING MANUAL DAB530 SAFETY
Warranty and liability
As a general principle, the "General Terms of Sale and Delivery" of
THYSSENKRUPP AUFZUGSWERKE GmbH apply
Warranty and liability claims in the event of personal injury and damage to
property shall be excluded if they arise due to any of the following causes:
•Improper use that is not in line with the intended purpose of the DAB530
•Installation, commissioning, operation and maintenance of the DAB530
that is not in line with accepted technical principles
•Operation of the DAB530 with defective and/or
Non-operative safety and protection devices
•Nonobservance of the instructions in the operating manual with regard to
Transportation, storage, installation, commissioning, operation and
servicing of the DAB530
•Constructional changes to the DAB530 performed by the operator
•Changes to the drive ratios / power output etc. performed by the operator
•Deficient monitoring of parts that are subject to
wear
•repairs that are carried out improperly
•cases of catastrophe due to third-party interference and force majeure.
Constructional changes to the DAB530 performed by the operator
The parts installed in and attached to the DAB530 are mounted and set at
the plant.
If changes are made to the machine, this renders null and void the entire
warranty of ThyssenKrupp Aufzugswerke GmbH
Dangers in handling the DAB530
The DAB530 may only be operated in an enclosed machine room and only
with the screen fitted.
Before mounting the manual drive, the power to the drive must be
disconnected and the installation secured against inadvertent activation.
Remove the manual drive before reconnection and screw on the cover plate.
It must be ensured when persons are in the machine room that there is
adequate safety clearance to all revolving (marked in yellow) parts.
In the event of improper use, there is a risk of personal injury or to the life of
the user or third parties, or impairment on the assembly or other assets can
arise.
Malfunctions that can impair safety must be rectified immediately.
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OPERATING MANUAL DAB530 PRODUCT DESCRIPTION
2. Product description
2.1 Description
1 Brake magnet 8 Transport / machine base
frame
2
Transport eyebolt
9
Traction sheave
3
Transport eyebolt / shackle
10
Name plate
4
Cover grate
11
Brake test switch
5
Brake connection box
12
Mounting for manual drive
6
Brake shoe
13
Motor terminal box
7
Spring plate
14
Brake release lever
7
Fig. 2.1
2
3
8
5
6
1
4
9
10
11
13
12
14
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