Titan 190522 User manual

4'x 9' 8" FORKLIFT MOUNTED
TELEHANDLER BASKET
TLEBSK4X98v2
190522
Operator’s Manual
Read the Operator’s Manual entirely. When you see this
symbol, the subsequent instructions and warnings are
serious follow without exception. Your life and the lives
of others depend on it!

2
PARTS DIAGRAM / EXPLODED VIEW
WHOLE ASSEMBLY

3
BASE PLATFORM

4
KEY
DESCRIPTION
QTY
(1)
BASE PLATFORM ASSY
1
(2)
DOME HEAD CARRIAGE BOLT M10x70
8
(3)
DOME HEAD CARRIAGE BOLT M10x80
8
(4)
FLAT WASHER M10
64
(5)
SPRING WASHER M10
64
(6)
HEXA BOLT M10
64
(7)
UPRIGHT POST ASSY
2
(8)
FLANGED HEXA SELF TAPING BOLT ST5.5x38
12
(9)
CORNER FRAME-2 (TLEBSK03A)
2
(10)
DOME HEAD CARRIAGE BOLT M10x120
12
(11)
DOME HEAD CARRIAGE BOLT M10x60
32
(12)
DOOR FRAME (TLEBSK06)
2
(13)
CORNER FRAME-1 (TLEBSK04)
2
(14)
TITAN LOGO
2
(15)
DOME HEAD CARRIAGE BOLT M10x65
4
(16)
PLASTIC TUBE END CAP
12
(17)
DOOR SWING STOPPER PLATE (TLEBSK11)
2
(18)
TOP GUARD RAILING—2 (TLEBSK4X9802A)
2
(19)
CENTER GURAD RAILING (TLEBSK4X9817)
4
(20)
TOP GUARD RAILING—1 (TLEBSK4X9802A)
2
(21)
RAILING MOUNT PLATE (TLEBSK09)
4
(22)
DOOR LOCK SAFETY PIN (TLEBSK15A)
4
(23)
LOCK PIN ASSY –FORK (TLEBSK10A)
2
(24)
HEXA NUT M8
4
(25)
SPRING WASHER M8
24
(26)
FLAT WASHER M8
24
(27)
HEXA BOLT M8x35
4
(28)
HARNESS SAFETY BAR (TLEBSK4X9812A)
2
(29)
DOOR LATCH (TLEBSK14)
2
(30)
HEXA BOLT M16x70
2

5
KEY
DESCRIPTION
QTY
(31)
SPRING WASHER M16
26
(32)
FLAT WASHER M16
26
(33)
LOGO PROTECTIVE PLATE
2
(34)
HEXA BOLT M10x80
2
(35)
WARNING LABEL-1
1
(36)
WARNING LABEL-2
1
(37)
HEXA LOCK NUT M10
2
(38)
SERIAL PLATE
1
(39)
HARNESS RING
2
(40)
SIDE FRAME
2
(41)
HEXA NUT M16 (#8.8 GRADE)
24
(42)
CENTER FRAME
1
(43)
HEXA BOLT M16x45 (#8.8 GRADE)
20
(44)
HEXA BOLT M8x20
20
(45)
TOE COVER-L
2
(46)
TOE COVER-R
2

6
ASSEMBLY INSTRUCTIONS
SPECIAL NOTES:
−Build on flat and level ground
−Avoid tightening bolts down completely until the rack is fully assembled
−Reference positions: left/right/front/back are from forklift cab viewing the work platform
−The order of assembling hardware kit is always to push BOLT through the holes, and then
−place FLAT WASHER, SPRING WASHER and NUT onto the end of the bolt to fasten.
STEP 1: INSTALLING BASE PLATFORM
Attach CENTER FRAME (42) and SIDE FRAME (42) on the front and back sides together using
HEXA BOLT M16x45 (43), FLAT WASHER M16 (32), SPRING WASHER (31) and HEXA NUT (41).
Fasten the hardware on, but do not tighten until all hardware are in place.

7
STEP 2: INSTALLING CORNER FRAMES
1. Rest CORNER FRAME-1 (13) on the left/front corner of the BASE PLATFORM ASSY (A) and align
bolt holes. Insert CARRIAGE BOLT M10x80 (3) from top through the hole at the long side of
platform and place FLAT WASHER M10 (4), SPRING WASHER M10 (5) and HEXA NUT M10 (6)
onto the end of the bolt. Then insert THREE CARRIAGE BOLT M10x120 (10) from top through
the bolt holes at the short side of platform and place FLAT WASHER M10 (4), SPRING WASHER
M10 (5) and HEXA NUT M10 (6) onto the end of the bolt. Fasten but do not tighten hardware.
2. Insert CARRIAGE BOLT M10x60 (9) through the hole from the side of platform and place FLAT
WASHER M10 (4), SPRING WASHER M10 (5) and HEXA NUT M10 (6) onto the end of the bolt.
3. Fasten but do not tighten hardware.
4. Repeat the above procedures for mounting the second CORNER FRAME-1 (13) on the
right/back diagonal corner of the BASE PLATFORM ASSY (A).
5. Repeat the above 1-3 steps to install CORNER FRAME-2 (9) on the right/front and left/back
corners of the BASE PLATFORM ASSY (A).

8
STEP 3: INSTALLING GUARD RAILING
1. Rest UPRIGHT POST ASSY (7) on the center of the FRONT side STEP 2 ASSY and align bolt
holes. Insert CARRIAGE BOLT M10x80 (3) through the bolt holes from the top and place FLAT
WASHER M10 (4), SPRING WASHER M10 (5) and HEXA NUT M10 (6) onto the end of the bolt.
Then insert CARRIAGE BOLT M10x60 (11) through the holes from the side of the STEP 2 ASSY
and place FLAT WASHER M10 (4), SPRING WASHER M10 (5) and HEXA NUT M10 (6) onto the
end of the bolt.
Fasten but do not tighten hardware.
2. Attach the end of the CENTER GUARD RAILING (19) to the CORNER FRAME-1 (13) using
CARRIAGE BOLT M10x65 (15), FLAT WASHER M10 (4), SPRING WASHER M10 (5) and HEXA
NUT M10 (6).
Fasten but do not tighten hardware.
3. Attach the other end of CENTER GUARD RAILING (19) to the UPRIGHT POST ASSY (7) using
RAILING MOUNT PLATE (21), CARRIAGE BOLT M10x70 (2), FLAT WASHER M10 (4), SPRING
WASHER M10 (5) and HEXA NUT M10 (6). Fasten but do not tighten hardware.
4. Repeat the above procedures 2 to 3 to mount the second half CENTER GUARD RAILING (19)
onto the other side at the FRONT of the STEP 2 ASSY.

9
5. Repeat the above procedures 1 to 4 to mount the upright post and center guard railing onto
the BACK side of the STEP 2 ASSY.
6. Attach the end of TOP GUARD RAILING-1 (20) to CORNER FRAME-1 (13) on the left side using
CARRIAGE BOLT M10x60 (11), FLAT WASHER M10 (4), SPRING WASHER M10 (5) and HEXA
NUT M10 (6).
Fasten but do not tighten hardware.
7. Attach the other end of TOP GUARD RAILING-1 (20) to the UPRIGHT POST ASSY (7) using
RAILING MOUNT PLATE (21), CARRIAGE BOLT M10x70 (2), FLAT WASHER M10 (4), SPRING
WASHER M10 (5) and HEXA NUT M10 (6). Fasten but do not tighten hardware.
8. Attach the end of TOP GUARD RAILING-2 (18) to CORNER FRAME-2 (9) on the right side using
CARRIAGE BOLT M10x60 (11), FLAT WASHER M10 (4), SPRING WASHER M10 (5) and HEXA
NUT M10 (6).
Fasten but do not tighten hardware.
9. Attach the other end of TOP GUARD RAILING-2 (18) to the UPRIGHT POST ASSY (7) using
RAILING MOUNT PLATE (21), CARRIAGE BOLT M10x70 (2), FLAT WASHER M10 (4), SPRING
WASHER M10 (5) and HEXA NUT M10 (6). Fasten but do not tighten hardware.
10. Perform the above procedure 6 to 9 for both the FRONT and BACK sides of the STEP 2 ASSY.
STEP 4: INSTALLING HARNESS SAFETY BAR

10
1. Attach 2 halves of HARNESS SAFETY BAR (28) together using HEXA BOLT M8x35 (27), FLAT
WASHER M8 (26), SPRING WASHER M8 (25) and HEXA NUT M8 (24). Tighten hardware.
2. Insert HARNESS RING (39) into the connected HARNESS SAFETY BAR (28).
3. Attach the ends of the connected HARNESS SAFETY BAR (28) onto 2 sides of STEP 3 Assy (C)
using HEXA BOLT M16x70 (30), FLAT WASHER M10 (4) and SPRING WASHER M10 (5). Fasten
but do not tighten hardware.
STEP 5: INSTALLING DOORS
1. Insert the hinge shaft of DOOR FRAME (12) into the shaft sleeve of CORNER FRAME-1 (13)
on the STEP 4 ASSY (D). Do this for both the front and back of the work platform.
2. Mount GATE SWING STOPPER (17) onto CORNER FRAME-1 (13) using CARRIAGE BOLT
M10x60 (11), FLAT WASHER M10 (4), SPRING WASHER M10 (5) and HEXA NUT M10 (6).
Tighten hardware. Do this for both the front and back of the work platform.

11
3. Mount DOOR LATCH ASSY (29) onto CORNER FRAME-1 (13) using HEXA BOLT M10x80 (34)
and HEXA LOCK NUT M10 (37). Tighten hardware. Do this for both the front and back of the
work platform.
4. Close DOOR FRAME (12) with DOOR LATCH ASSY (29) and insert DOOR LOCK SAFETY PIN (22) .
Do this for both the front and back of the work platform.
5. Plug PLASTIC TUBE END CAP (16) into all open tube ends of CORNER FRAMEs and DOOR
FRAMEs (6).
6. Tighten all hardware gradually and make adjustments to make sure that all sides of the work
platform is square and level. Use levelling gauge wherever necessary.
7. Insert LOCK PIN ASSY –FORK (23) into the pin brackets at the BASE ASSY (1) bottom fork
channels.
8. When squareness and levelling of the work platform is assured and all hardware has been
tightened, mount three FLANGED HEXA SELF TAPING BOLT ST5.5x38 (29) on each of the
edges of the front and rear faces as shown in the above diagram of the BASE ASSY (1) to
reinforce the whole structure.
STEP 6: INSTALLING TOE COVERS

12
1. Attach TOE COVER-L (45) onto STEP 5 ASSY (E) on one side (front or back of platform) using
HEXA BOLT M8x20 (44), SPRING WASHER M8 (25) and FLAT WASHER (26). Fasten, but do not
tighten.
2. Attach TOE COVER-R (46) onto STEP 5 ASSY (E) on one side (front or back of platform) using
HEXA BOLT M8x20 (44), SPRING WASHER M8 (25) and FLAT WASHER (26). Fasten, but do not
tighten.
3. Align the TOE COVER on the left and right sides and then tighten all hardware.
4. Do the above procedures for the other side of the platform (front or back).
PRECAUTIONS
-This manual is made at the time of manufacturing of the work platform that does not include
any subsequent modifications made afterward.
-This manual is intended to provide information to operators and owners to operate the work
platform safely and effectively, as well as to perform suitable maintenance for the work
platform.
-Before operating or performing maintenance of the work platform, it is critical to read,
understand and be acquainted with the operating, safety and maintenance
recommendations of the this manual, as well as the manual of your forklift or telehandler.
-Failure in operating and maintaining the work platform according to the instructions and
recommendations could lead to fatal accidence causing serious personal injury or death
-Work platform and forklift operators must comply with regulations stated by OSHA and/or
ANSI B56.1-2016 and/or ANSI B56.6-2016 for elevated height operations.
SAFETY STATEMENTS
THIS SYMBOL BY ITSELF OR WITH A WARNING WORD THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING
YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS. FAILURE TO FOLLOW
THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
DANGER
THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE
INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.
WARNING
THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE
INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.
CAUTION
THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF
THEINSTRUCTIONS ARE NOT FOLLOWED PROPERLY.

13
QUALIFIED OPERATOR
−Work platform operator must acquire appropriate qualification or license to work in elevated
height according to requirements of local regulations.
−Forklift or telehandler operator must acquire appropriate qualification or license and fully
trained to maneuver elevated loads.
−Operator must be mentally sound and not being affected by drugs or alcoholic drinks during
operating the equipment. Alcohol and drugs could reduce alertness and coordination causing
catastrophic accidence with serious personal injury or death. An operator taking prescription
or over the counter drugs should seek medical advice as to whether he or she can safely
operate the equipment.
−Work platform operator must put on OSHA safety lanyard or harness that is locked in place to
the harness ring of the platform.
ENVIROMENTAL FACTORS
−Avoid working in bad weather including but not limited to heavy rain, snowing, stormy and
windy weather.
−Do not operate in environment that is not well-lite.
−Avoid working on a slope, uneven and slippery ground. Make sure the ground is solid enough
to hold the forklift or telehandler stably, and use outrigger if available.
−Beware of overhead power, communication lines and other obstacles to plan safe lifting.
INSPECTIONS BEFORE USE
−Make sure that the forklift or telehandler can be stopped quickly in case of emergency.
−Check structural integrity of platform including, damaged, deformed and wearing of parts
and hardware, cracks in welds, and excessive erosions caused by rusting. Replace or repair if
necessary.
−Check for loosen bolts, nuts and pins and tighten.
−Double check gate latch can be locked securely.
−Double if guard rails are tightly locked onto the work platform.
−Check communication link between forklift operator and personnel on platform is in good
order.
USING THE WORKPLATFORM
−Make sure that the work area is in good working conditions as stated in the previous
ENVIROMENTAL FACTOR section, and also all necessary inspections stated in the previous
INSPECTION BEFORE USE section are satisfactorily performed.
−Insert the fork tines fully into the fork channels and secure the fork heel tightly against the
safety pins. Double check if the fork is locked tightly without allowing movements.

14
−Move forklift to designated lifting position and make sure that the forklift or telehandler is in
parking brake (engage outrigger if available) before elevating personnel.
−Platform personnel should enter work platform on ground. After entering platform, engage
the gate latch and safety pin and make sure the gates are locked securely. Put on safety
lanyard or harness and lock it on the harness ring before signaling forklift operator to elevate.
−When personnel are inside the work platform, elevate or lower the work platform vertically
and level with ground. Perform lifting, lowering and adjustment slowly and safely.
−Never tilt or turn the work platform when personnel is inside. If tilt or turn functions are
available, the tilt and swing cylinder hydraulics must be disengaged.
−Disengage the lifting/lowering hydraulic when the work platform reached the designated
height.
−Always check if effective communication channel is established in elevated position with the
forklift operator before working on the work platform.
−Never use the forklift or telehandler to transfer or transport personnel in work platform.
−Whenever moving the forklift is necessary, always lower the personnel to ground to exit the
work platform.
−The forklift or telehandler operator must remain all the time in the cab and be alert of the
personnel in the work platform and the surrounding environment.
−Avoid bystanders, pets or livestock entering into the work area.
−Avoid leaning on guard rails freely during working on the work platform.
−Never exceed the load capacity of the work platform as stated in the SPECIFICATIONS Section
below.

15
AFTER USE AND MAINTENANCE
−Only qualified peronnel should make repairs to the work platform. After completing repair
and maintenance, check if the work platform is in good conditions.
−Inspection and maintenance can only be conducted with engine turned off and auxiliary
pressure completely disengaged.
−Lower the work platform to flat ground and let off personnel from the work platform.
−Put on personal protective equipment and apparel.
−Each time after use, clean the work platform thoroughly and remove all debris and dirt.
−Visually inspect if there is any parts damaged or deformed, repair and replace if necessary.
−Check if there is any loosen or damaged hardware, tighten or replace hardware is necessary.
−The minimum torque for tightening hardware are shown below:
* M10X80: 18 lbf.ft (24 Nm)
* M16X45: 148 lbf.ft (200 Nm)
* M16X70: 74 lbf.ft (100 Nm)
* M8X20: 10 lbf.ft (13.5 Nm)
* M8X35: 10 lbf.ft (13.5 Nm)
* M10X120: 18 lbs.ft (24 Nm)
* M10X60: 18 lbs.ft (24 Nm)
* M10X65: 18 lbs.ft (24 Nm)
* M10X70: 18 lbs.ft (24 Nm)
* M10X80: 18 lbs.ft (24 Nm)
−When the work platform is dry, check
places where paint is scratched or worn
and repaint if necessary. Apply antirust oil
to surface where necessary.
−Store the work platform in shed and dry
place.
SPECIFICATIONS
Overall Dimensions (L x W x H):
116” x 56.3” x 48.3”
Product Weight: 855 LB
Load Capacity: 1700 LB
Fork Channel: 6.25” x 2.5”
Handrail Height: 42”
Material: Steel
Center of gravity to vertical member of fork: 27.56”

16
ACKNOWLEDGEMENT OF RISK AND RELEASE OF LIABILITY
The use of any equipment, including this one, involves the potential risk of injury. Apart from any
warranty claim that might be presented for a claimed defect in material or workmanship of the product,
you accept and assume full responsibility for any and all injuries, damages (both economic and non-
economic), and losses of any type, which may occur, and you fully and forever release and discharge
Titan, its insurers, employees, officers, directors, associates, and agents from any and all claims,
demands, damages, rights of action, or causes of action, present or future, whether the same be known
or unknown, anticipated, or unanticipated, resulting from or arising out of the use of said equipment.
This equipment must be used with care by capable and competent individuals under supervision, if
necessary.
WARNING
Do not overfill! Mower should be level
when checking oil in gear box.
some activities might be able to cause
electric shock
Sharp objects may be involved.
Use protective cover during maintenance.
TITAN LIMITED WARRANTY: TERMS, EXCLUSIONS AND LIMITATIONS OF REMEDIES
This product comes with a one (1) year limited warranty that can be found at
www.palletforks.com/warranty.html. Please review the same for all details regarding the Titan Limited
Warranty.
THE TITAN LIMITED WARRANTY FOUND AT WWW.PALLETFORKS.COM/WARRANTY.HTML IS
EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE, EACH
OF WHICH IS HEREBY DISCLAIMED.

17
NEED HELP? CONTACT US FIRST.
1-800-605-7595
[email protected]
www.palletforks.com
© 2024 Titan Brands