Titan TTB863MLT User manual

Original Instructions_TTB863MLT_GB_V05_20210824
TTB863MLT
130W Rotary Tool
Barcode: 5059340264301
WARNING: Read the instructions before using the product!
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These instructions are for your safety. Please read through them
thoroughly before use and retain them for future reference.
Let’s
get started...
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Getting started...
In more detail...
Safety information
Your product
Before you start
Product functions
Operation
Care and maintenance
Trouble shooting
Recycling and disposal
Guarantee
EC declaration of conformity
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TTB863MLT by TITAN Safety information
Safety warnings
General power tool safety warnings
Work area safety
>Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
>Do not operate power tools in explosive atmospheres,
or dust. Power tools create sparks which may ignite the
dust or fumes.
>Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose control.
Electrical safety
>Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools.
plugs and matching outlets will reduce risk of electric
shock.
>Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
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WARNING! Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury. Save all warnings and instructions
for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power
tool.

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Safety information
Safety warnings
>Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
>Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
>When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric
shock.
>If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
Personal safety
>Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use a power tool while you are tired or under the
A moment
of inattention while operating power tools may result in
serious personal injury.
>Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal
injuries.
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TTB863MLT by TITAN Safety information
>Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to power
source and/or battery pack, picking up or carrying
the tool.
switch or energising power tools that have the switch on
invites accidents.
>Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal
injury.
>Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power tool
in unexpected situations.
>Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
>If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
Power tool use and care
>Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
>Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
>Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
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Safety information
Safety warnings
>Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
>Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
>Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
>Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
Service
>
person using only identical replacement parts. This
will ensure that safety of the power tool is maintained.
Safety warnings for all operations
Safety warnings common for grinding, sanding,
wire brushing, polishing, carving or abrasive
cutting-off operations.
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TTB863MLT by TITAN Safety information
>This power tool is intended to function as a grinder,
sander, wire brush, polisher, carving or cut-off tool.
Read all safety warnings, instructions, illustrations
Failure to follow all instructions listed below may result
>
designedandrecommendedbythetoolmanufacturer.
Just because the accessory can be attached to your
power tool, it does not assure safe operation.
>The rated speed of the grinding accessory must be
at least equal to the maximum speed marked on the
power tool. Grinding accessories running faster than
>The outside diameter and the thickness of your
accessory must be within the capacity rating of your
power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
>The arbour size of wheels, sanding drums or any
collet of the power tool. Accessories that do not match
the mounting hardware of the power tool will run out
of balance, vibrate excessively and may cause loss of
control.
>Mandrel mounted wheels, sanding drums, cutters
or other accessories must be fully inserted into the
collet or chuck.
or the overhang of the wheel is too long, the mounted
wheel may become loose and be ejected at high velocity.
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Safety information
Safety warnings
>Do not use a damaged accessory. Before each use
inspect the accessory such as abrasive wheels for
chips and cracks, sanding drum for cracks, tears or
excess wear, wire brush for loose or cracked wires.
If power tool or accessory is dropped, inspect for
damage or install an undamaged accessory. After
inspecting and installing an accessory, position
yourself and bystanders away from the plane of
the rotating accessory and run the power tool at
maximum no-load speed for one minute. Damaged
accessories will normally break apart during this test
time.
>Wear personal protective equipment. Depending on
application, use face shield, safety goggles or safety
glasses. As appropriate, wear dust mask, hearing
protectors, gloves and workshop apron capable of
stopping small abrasive or workpiece fragments.
debris generated by various operations. The dust mask
generated by your operation. Prolonged exposure to
high intensity noise may cause hearing loss.
>Keep bystanders a safe distance away from work area.
Anyone entering the work area must wear personal
protective equipment. Fragments of workpiece or of a
immediate area of operation.
>Hold power tool by insulated gripping surfaces only,
when performing an operation where the cutting
accessory may contact hidden wiring or its own
cord. Cutting accessory contacting a “live” wire may
make exposed metal parts of the power tool “live” and
could give the operator an electric shock.
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the start-up. The reaction torque of the motor, as it
accelerates to full speed, can cause the tool to twist.
>Use clamps to support workpiece whenever practical.
Never hold a small workpiece in one hand and the
tool in the other hand while in use. Clamping a small
workpiece allows you to use your hand(s) to control the
tool. Round material such as dowel rods, pipes or tubing
have a tendency to roll while being cut, and may cause
the bit to bind or jump toward you.
>Position the cord clear of the spinning accessory. If
you lose control, the cord may be cut or snagged and your
hand or arm may be pulled into the spinning accessory.
>Never lay the power tool down until the accessory
has come to a complete stop. The spinning accessory
may grab the surface and pull the power tool out of your
control.
>After changing the bits or making any adjustments,
make sure the collet nut, chuck or any other
adjustment devices are securely tightened. Loose
adjustment devices can unexpectedly shift, causing loss
of control, loose rotating components will be violently
thrown.
>Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory
could snag your clothing, pulling the accessory into your
body.
>Regularly clean the power tool’s air vents. The motor’s
fan will draw the dust inside the housing and excessive
accumulation of powdered metal may cause electrical
hazards.
>
materials. Sparks could ignite these materials.
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Safety information
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Safety warnings
>Do not use accessories that require liquid coolants.
Using water or other liquid coolants may result in
electrocution or shock.
Further safety instructions for all operations –
Kickback and related warnings
Kickback is a sudden reaction to a pinched or snagged
rotating wheel, sanding band, brush or any other accessory.
Pinching or snagging causes rapid stalling of the rotating
accessory which in turn causes the uncontrolled power
tool to be forced in the direction opposite of the accessory’s
rotation.
For example, if an abrasive wheel is snagged or pinched
by the workpiece, the edge of the wheel that is entering
into the pinch point can dig into the surface of the material
causing the wheel to climb out or kick out. The wheel may
either jump toward or away from the operator, depending
on direction of the wheel’s movement at the point of
pinching. Abrasive wheels may also break under these
conditions.
Kickback is the result of power tool misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions as given below.
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your body and arm to allow you to resist kickback
forces. The operator can control kickback forces, if
proper precautions are taken.
>Use special care when working corners, sharp edges
etc. Avoid bouncing and snagging the accessory.
Corners, sharp edges or bouncing have a tendency to
snag the rotating accessory and cause loss of control or
kickback.
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>Do not attach a toothed saw blade. Such blades create
frequent kickback and loss of control.
>Always feed the bit into the material in the same
direction as the cutting edge is exiting from the
material (which is the same direction as the chips are
thrown). Feeding the tool in the wrong direction causes
the cutting edge of the bit to climb out of the work and
pull the tool in the direction of this feed.
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cutters or tungsten carbide cutters, always have the
work securely clamped. These wheels will grab if they
become slightly canted in the groove, and can kickback.
When a cut-off wheel grabs, the wheel itself usually
carbide cutter grabs, it may jump from the groove and
you could lose control of the tool.
cutting-off operations
>Use only wheel types that are recommended for your
power tool and only for recommended applications.
For example: do not grind with the side of a cut-
off wheel. Abrasive cut-off wheels are intended for
peripheral grinding, side forces applied to these wheels
may cause them to shatter.
>For threaded abrasive cones and plugs use only
undamaged wheel mandrels with an unrelieved
Proper mandrels will reduce the possibility of breakage.
>Do not “jam” a cut-off wheel or apply excessive
pressure. Do not attempt to make an excessive depth
of cut. Overstressing the wheel increases the loading
and susceptibility to twisting or snagging of the wheel in
the cut and the possibility of kickback or wheel breakage.
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Safety information
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Safety warnings
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> Do not position your hand in line with and behind
the rotating wheel. When the wheel, at the point of
operation, is moving away from your hand, the possible
kickback may propel the spinning wheel and the power
tool directly at you.
> When wheel is pinched, snagged or when interrupting
a cut for any reason, switch off the power tool and
hold the power tool motionless until the wheel comes
to a complete stop. Never attempt to remove the cut-
off wheel from the cut while the wheel is in motion
otherwise kickback may occur. Investigate and take
corrective action to eliminate the cause of wheel pinching
or snagging.
> Do not restart the cutting operation in the workpiece.
Let the wheel reach full speed and carefully re-enter
the cut. The wheel may bind, walk up or kickback if the
power tool is restarted in the workpiece.
> Support panels or any oversized workpiece to
minimize the risk of wheel pinching and kickback.
Large workpieces tend to sag under their own weight.
Supports must be placed under the workpiece near the
line of cut and near the edge of the workpiece on both
sides of the wheel.
> Use extra caution when making a “pocket cut” into
existing walls or other blind areas. The protruding
wheel may cut gas or water pipes, electrical wiring or
objects that can cause kickback.

Getting started...
TTB863MLT by TITAN Safety information
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operations
>Be aware that wire bristles are thrown by the brush
even during ordinary operation. Do not overstress
the wires by applying excessive load to the brush.
The wire bristles can easily penetrate light clothing and/
or skin.
>Allow brushes to run at operating speed for at least
one minute before using them. During this time no
one is to stand in front or in line with the brush. Loose
bristles or wires will be discharged during the run-in time.
>Direct the discharge of the spinning wire brush away
from you. Small particles and tiny wire fragments may
be discharged at high velocity during the use of these
brushes and may become imbedded in your skin.
Safety warnings for bonded abrasive wheels
>General
Abrasives are breakable and shall therefore be handled
with utmost care! The use of damaged or improperly
mounted or used abrasives is dangerous and can cause
serious injuries.
>Delivery, handling and storage
Abrasives shall be handled and transported with care.
Abrasives shall be stored in such a manner that they
are not subjected to mechanical damages and harmful
>Selection of abrasives
Information on the label or the abrasive as well as
restrictions of use, safety indications or any other
instruction shall be followed. In case of doubt concerning
the selection of abrasives, the user shall request
information from the manufacturer or supplier.
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Safety information
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Safety warnings
>Visual inspection
Abrasives shall be subjected to a visual inspection as
received before mounting.
>Mounting, before starting and information for
grinding
The mounting of abrasives shall be carried out according
to the instructions provided by both, the abrasive and the
machine manufacturer. Special attention shall be drawn
to the fact that mounting of abrasives is to be carried out
the abrasive shall be test run for a reasonable time –
shall not be exceeded.
Vibration and noise reduction
To reduce the impact of noise and vibration emission,
limit the time of operation, use low-vibration and
low-noise operating modes as well as wear personal
protective equipment.
Take the following points into account to minimise the
vibration and noise exposure risks:
>Only use the product as intended by its design and these
instructions.
>Ensure that the product is in good condition and well
maintained.
>Use correct attachments for the product and ensure they
are in good condition.
>Keep tight grip on the handles/grip surface.
>Maintainthisproductinaccordancewiththeseinstructions
and keep it well lubricated (where appropriate).
>Plan your work schedule to spread any high vibration
tool use across a longer period of time.
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>Health defects resulting from vibration emission if the
product is being used over long periods of time or not
adequately managed and properly maintained.
>Injuries and damage to property due to broken cutting
attachments or the sudden impact of hidden objects
during use.
>Danger of injury and property damage caused by flying
objects.
Residual risks
Even if you are operating this product in accordance
with all the safety requirements, potential risks of
injury and damage remain. The following dangers can
arise in connection with the structure and design of
this product:
Emergency
Familiarise yourself with the use of this product by
means of this instruction manual. Memorise the safety
directions and follow them to the letter. This will help
to prevent risks and hazards.
>Always be alert when using this product, so that you
can recognise and handle risks early. Fast intervention
can prevent serious injury and damage to property.
>Switch off and disconnect from the power supply if
there are malfunctions. Have the product checked by a
qualified professional and repaired, if necessary, before
you operate it again.

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TTB863MLT by TITAN
Safety information
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Safety warnings
WARNING! This product produces an
electromagnetic field during operation! This field
may under some circumstances interfere with
active or passive medical implants! To reduce
the risk of serious or fatal injury, we recommend
persons with medical implants to consult their
doctor and the medical implant manufacturer
before operating this product!
WARNING! Some dust created by power sanding,
sawing, grinding, drilling and other construction
activities contains chemicals known to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paint
• Crystalline silica from bricks and cement and
other masonry products
• Arsenic and chromium from chemically treated
timber
Your risk from these exposures varies, depending
upon how often you do this type of work. To reduce
your exposure to these chemicals:
• Work in a well-ventilated area.
• Work with approved protective equipment,
such as those dust masks that are specially
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Your product
Symbols
On the product, the rating label and within these instructions you will find among
others the following symbols and abbreviations. Familiarize yourself with them to
reduce hazards like personal injuries and damage to property.
V~ Volt, (alternating voltage) mm Millimetre
Hz Hertz kg Kilogram
W Watt dB(A) Decibel (A-rated)
/min or min-1 Per minute m/s² Metres per second squared
Lock / to tighten or
secure.
Unlock / to loosen.
Note / Remark. Caution / Warning.
Read the instruction
manual.
Wear hearing protection.
Wear eye protection. Wear a dust mask.
Wear protective gloves. Wear protective, slip-
resistant footwear.
yyWxx Manufacturing date code; year of manufacturing (20yy) and week of
manufacturing (Wxx)
Switch the product off and disconnect it from the power supply
before assembly, cleaning, adjustments, maintenance, storage and
transportation.
This product is of protection class II. That means it is equipped with
enhanced or double insulation.
The product complies with the applicable European directives and
an evaluation method of conformity for these directives was done.
UK Conformity Assessed.
WEEE symbol. Waste electrical products should not be disposed of
with household waste. Please recycle where facilities exist. Check
with your Local Authority or local store for recycling advice.
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Your product
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Your product
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1b 1c
1d
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1. Tool socket
a. Clamp nut
b. Collet
c. Spindle
d. Threaded nut
2. Spindle lock button
3. Gripping surface
4. Speed dial
5. On/off switch
6. Hook
7. Power cord with plug
8. Air vents
9. Grinding belt (x2)
10. Cutting disc (x10)
11. Mandrel for cutting disc
12. Mandrel for grinding belt
13. Diamond grinding pin
14. Wrench
15. Flexible shaft
16. End cap
17. Aluminum ring
18. Inner shaft
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Before you start
General
> Rated voltage, frequency : 220 – 240 V~ , 50 Hz
> Rated power input : 130 W
>Rated speed n : max. 36000 min-1
> Spindle thread M8
> Protection class : II
> Weight : approx. 1.2 kg
Rated capacity
> Collet size : Ø 3.2 mm
> max. allowable overhang of mandrel : 20 mm
> max. mandrel length : 40 mm
> max. recommended diameter of tool attachment : 35 mm
Sound values
>Sound pressure level LpA :70.7 dB (A)
>Sound power level LWA :81.7 dB (A)
>Uncertainty KpA , KWA :3 dB (A)
Hand arm vibration values
>Vibration value ah:2.935 m/s2
>Uncertainty K : 1.5 m/s2
The sound values have been determined according to noise test code given in
EN 60745-1, using the basic standards EN ISO 3744 and EN ISO 11203.
The sound intensity level for the operator may exceed 80 dB(A) and ear
protection measures are necessary.
The declared vibration value has been measured in accordance with a standard
test method (according to EN 60745-2-23) and may be used for comparing
one product with another. The declared vibration value may also be used in a
preliminary assessment of exposure.
WARNING! Depending on the actual use of the product the vibration
values can differ from the declared total! Adopt proper measures to
protect yourself against vibration exposures. Take the whole work
process including times the product is running under no load or
switched off into consideration.
Proper measures include among others regular maintenance and
care of the product and cutting attachments, keeping hands warm,
periodical breaks and proper planning of work processes.
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Before you start
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Rating Label Explanation:
TTB863MLT = Model Number
TT = TITAN
B = 230 - 240V AC
863 = Version Number
MLT = Rotary Tool
Unpacking
>
> Remove all packing materials and shipping devices, if applicable.
> Make sure the delivery contents are complete and free of any damage. If you
find that parts are missing or show damage do not use the product but contact
your dealer. Using an incomplete or damaged product represents a hazard to
people and property.
> Ensure that you have all the accessories and tools needed for assembly and
operation. This also includes suitable personal protective equipment.
WARNING! The product and the packaging are not children’s toys!
Children must not play with plastic bags, sheets and small parts! There
is a danger of choking and suffocation!
You will need
(items not supplied)
suitable personal protective equipment
(items supplied)
252pc accessories
Flexible Shaft (15)
Setup
WARNING! The product must be fully assembled before operation!
Do not use a product that is only partly assembled or assembled with
damaged parts!
Follow the assembly instructions step-by-step and use the pictures
provided as a visual guide to easily assemble the product!
Do not connect the product to power supply before it is completely
assembled!
Tool attachments
Different tool attachments can be used with this product depending on the
material being worked.
WARNING! Check the voltage! The voltage must comply with the
information on the rating label!
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