TK Max Mix User manual

Operator’s Assembly and Parts Manual
Max Mix Concrete Mixer
It is the OWNER´S RESPONSABILITY to communicate information on the
SAFE USE and OPERATION of this machine to the operators.

MAX MIX SERVICE & ASSEMBLY MANUAL
You will need the manual for safety warnings and precautions, assembly instructions operating and
maintenance procedures, parts list and diagram. Keep your invoice with this manual for your record. Keep
manual and invoice in a safe and dry place for future reference.
Safety Warnings and Precautions
WARNING: When using this equipment, basic safety precautions should always be followed to reduce the
risk of personal injury and damage to equipment.
Read all instructions before using this equipment
1. Keep work area clean. Cluttered areas can cause injuries.
2. Observe work area conditions. Do not use machines or power tool in damp or wet locations. Do
not expose to rain. Work in a well-lighted area.
Do not use electrically powered tools in presence of flammable gases or liquids.
3. Keep Children away. Children must never be allowed in the work area.
Do not let them handle machines, tools or extension cords.
4. Store idle equipment. When not in use tools & equipment must be stores in a dry location to
inhibit rust. Always Lock up tools and keep out of reach of children
5. Do not force equipment. This unit will perform better and safer at its intended rate. Do not use
inappropriate attachments in an attempt to exceed the capacity/capability.
6. Use the right equipment for the job. Do not attempt to use this unit as a larger industrial mixer,
do not use this unit for a purpose for which it was not intended.
7. Dress Properly. Do not wear loose clothing or jewelry as they can be caught in moving parts.
Protective electrically non-conductive clothes and non-skid footwear are recommended when
working. Wear restrictive hair covering to contain long hair.
8. Use eye and ear protection. Always wear ANSI (American National Standards Institute) approved
impact safety googles, wear a full face shield if you are producing metal fillings or wood ships.
Wear an ANSI approved dust mask or respirator when working around metal, wood, and chemical
dust and mists.
9. Do not overreach. Keep proper footing and balance at all times. Do not reach over or across
running machines.
10. Maintain Equipment with care. Keep the unit clean for better and safer panoramic. Follow
instructions for lubricating and changing accessories. Inspect cords periodically and if damaged,
have them repaired by an authorized technician. The handle must be kept clean, dry and free
from oil and grease at all times.
11. Disconnect power. Unplug when not in use, or when cleaning, lubricating, or adjusting the mixer.
12. Remove adjust keys and wrenches. Check that keys and adjusting wrenches are removed from
the unit or work surface before plugging it in.
13. Avoid unintentional starting. Be sure the switch is in the OFF position when not in use and
before plugging in.
14. Stay alert. Watch what you are doing, use common sense. Do not operate this unit when you
tired.

15. Check for damaged parts. Before using this equipment, any part that appears damaged should
be carefully checked to determine that it will operate properly and perform its intended function.
Check for alignment and biding of moving parts: any broke parts or mounting fixtures: and any
other condition that may affect proper operation. Any part that is damaged should be properly
repaired or replaced by a qualified technician. Do not use this unit if any switch do not turn ON
an OFF properly.
16. Guard against electric shock. Prevent body contact with grounded surfaces such as pipes,
radiators, ranges and refrigerator enclosures.
17. Replacement parts and accessories. When servicing, use only identical replacement parts. Use of
any other parts will void the warranty.
18. Keep safe clearance around mixer. Keep all people (except operator) a minimum of six feet from
the mixer during operation.
19. Do not overload mixer. An Overload could damage this unit.
20. Do not move mixer during operation. The mixer could tip over or the motor could be damaged.
21. Do not operate mixer under the influence of alcohol or drugged. Read warning labels on
prescription to determine if your judgment or reflexes are impaired while taking drugs. If there is
any doubt, do not operate this unit.
Unpacking
When unpacking, check to make sure that all components are included as per the following list:
1 MOTOR
1 DRUM COMPLETE
1 DRUM GASKET (SEAL)
2 PADDLES
1 MOTOR COVER
1 AXLE FRAME
1 FRAME BASE
2 X 10” WHEELS
2 HANDLES WITH GRIPS
1 PEDESTAL ASSEMBLY (4 LEGS)
1 RUBBER WASHER
1 T-BOLT
24 ASSORTED BOLTS
26 ASSORTED WASHERS
24 ASSORTED HEX NUTS
1 PIN COTTER
FOR MORE DETAILS SEE PARTS BREAKDOWN

ASSEMBLY
12. Mount the motor Cover.
13. Next, slide the drum onto the driveshaft, then
anchor the drum in place with the T-bolt and T-
Bolt washer. Push the drum up onto the
driveshaft while at the same time tighten the T-
Bolt by hand. Once the T-bolt is tightened as
much as possible by hand, give it a whack with
a rubber hammer.
14. Mount each mixer paddle inside the assembled
drum with the pointed end facing downwards.
Also the V-shaped bend in the mixer should
pointed in the direction of the drum rotation
(clockwise). Use the M8 x 20 mm Hex bolt
washer and hex flange nut to secure the unit to
the lower mounting holes.
1. Using the M8 x 70 mm long bolts, nuts &
washers attached the rear leg stand.
2. Fit the 2 wheels to wheel axles and tighten
with hex bolt M8 x 16 bolt and washer.
3. Using the M8 x 70 mm long bolts, nuts &
washer attached the handles.
4. Fit the motor and gearbox assembly using
the M8 x 16 bolts, nuts & washer.

5
10. Use the M8 x 16 hex bolt, washer & nut to
secure each mixer drum half and tight the
bolts.
11. Final Product.
8. Place the rubber gasket to the upper drum
making sure the holes align in both drum
halves.
9. Place the upper drum half on the lower
half, making sure the mounting holes are
clear to install the M6 x 16 mm screws into
each mounting hole, secure each screw
with elastic washers and hex flange nut.

6
PARTS BREAKDOWN

7
BOLTS BREAKDOWN

8
MAX MIX PARTS LIST
ITEM
PART No.
DESCRIPTION
QTY
1
2250719
MAX MIX UPPER DRUM HALF
1
2
2250720
MAX MIX LOWER DRUM HALF
1
3
N/A
MAX MIX RUBBER GASKET (SEAL)
1
4
2222982
T-BOLT M4 X 35
1
5
N/A
T-BOLT RUBBER WASHER
1
6
2224428
T-BOLT WASHER 14X36X6
1
7
2253145
MIXING PADDLE
2
8
2222193
PADDLE SCREW TB M12X25
4
9
N/A
PADDLE WASHER
4
10
2223700
PADDLE BOLT
4
11
3206159
AXLE FRAME
1
12
N/A
FRAME REAR SUPPORT
1
13
2235450
RIGHT HANDLE
1
14
3206149
LEFT HANDLE
1
15
2288786
HANDLE GRIPS
2
16
N/A
MOTOR COVER
1
17
3206140
FRAME SCREW
4
18
2226700
FRAME WASHER 6
4
19
2226702
FRAME BOLT M6 X 15
4
20
N/A
MOTOR HEX BOLT M6 x 16
4
21
N/A
MOTOR WASHER 6
4
22
N/A
MOTOR SCREW M6
4
23
N/A
MAX MIX MOTOR ASSEMBLY 115V
1
24
2222148
10" WHEEL
2
25
N/A
WHEEL WASHER
2
26
2255749
WHEEL COTTER PIN
2
27
3206365
DRUM AND ENGINE COVER SCREW M8
8
28
3201255
DRUM AND ENGINE COVER WASHER M8
8
29
3206152
DRUM AND ENGINE COVER HEX BOLT M8 X 20
8
30
N/A
MAX MIX PEDESTAL LEG
4
31
N/A
MAX MIX PEDESTAL LEG UNION TUBE
1
32
N/A
PEDESTAL BOLT
4
33
N/A
PEDESTAL WASHER
4
34
N/A
PEDESTAL HEX BOLT
4
35
N/A
PEDESTAL SUPPORT BASE
1
36
N/A
PEDESTAL BASE L BOLT
1
37
N/A
PEDESTAL BASE PIN LOCK
2
38
N/A
PEDESTAL BASE WASHER
2
39
N/A
PEDESTAL BASE HAIR LOCK PIN
2