TMG TMG-WVR40 User manual

CONTENTS
1.Preface........................................................................................................1
2.Safety notes................................................................................................1
2.1 Operating Safety......................................................................................2
2.2 Operating safety of engine.......................................................................3
2.3 Service safety...........................................................................................3
2.4 Safety label...............................................................................................4
3.Technical parameter...................................................................................5
3.1 Overall structure................................................... ...................................5
3.2 Technical parameter......................................... .......................................6
4.Operation instruction........................................................................................7
4.1 Preparation before starting.......................................................................7
4.2 Starting...................................... ....................................... ......................7
4.3 Drive operation......................... ....................................... .......................8
4.4 Vibration operation.... ....................................... ......................................9
4.5 Sprinkler system... ....................................... ............. ... .........................9
4.6 Stopping and transporation... ....................................... ........................10
4.7 Storage the machine ....................................... .....................................10
5. Maintenance...................................... ......................................................11
5.1 lubricants and fuel...................................... ...........................................11
5.2 Maintenance procedures list ...................................... ...........................11
5.3 Clean the hydraulic system.................................... ...............................13
5.4 Requirements of hydraulic oil.................................... ............................13
6 Front drum assembly.................................... ............................13
7 Rear drum assembly.................................... ............................13

8 Hydraulic pump assembly..............................................................................13
9 Engine installation assembly.......................... ...........................................11
10 Front machine frame assembly ...................................... ...........................11
11 Articulated assembly.................................... ...............................13
12 Rear drum assembly.................................... ............................13
13 Hydraulic rubber tube.................................... ............................13

WWW.TMGINDUSTRIAL.OCM 1 /32 Toll Free:1-877-761-2819
1. Preface
•Thank you very much that you have purchased the products.
•This is a kind of light ride-on vibratory roller. It is normally used to compress on
the small area road surface, sports venues and the base of groove etc. What’s
more, it can work together with large-scale roller.
•This machine adopts hydraulic drive, mechanical vibration. The main drive is
double hydraulic motors with small size and no leak. It is convenient for the
workers to operate and maintain this machine.
•The operation manual is the reference of how to operate the machine; please
follow the existing guidelines and instruction. Before using the machine,
please read the operation manual thoroughly to guarantee the correct
operation. If you still have difficulty to operate the machine, please contact with
the company or the nearest dealer, we will do our best to serve you.
•For the profit of customers, our company will continue to improve or update the
product.
2. Safety Notes
•This manual contains DANGER, WARNING, CAUTION, and NOTE callouts
which must be followed to reduce the possibility of personal injury, damage to
the equipment, or improper service.
NOTE is the safety alert symbol. It is used to alert you to potential
personal injury hazards
NOTE Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will
result in death
DANGER or serious injury
WARNING indicates a hazardous situation which, if not avoided, could
result in
WARNING death or serious injury
CAUTION indicates a hazardous situation which, if not avoided,
CAUTION could result in minor or moderate inju
CAUTION: Used without the safety alert symbol, CAUTION indicates a

WWW.TMGINDUSTRIAL.OCM 2 /32 Toll Free:1-877-761-2819
potentially hazardous situation which, if not avoided, may result in property
damage.
Note: Contains additional information important to a procedure
2.1 Operating Safety
Familiarity and proper training are required for the safe operation of
equipment.
WARNING Equipment operated improperly or by untrained personnel
can be dangerous. Read the operating instructions contained in both
this manual and the engine manual and familiarize yourself with the
location and proper use of all controls. Inexperienced operators should
receive instruction from someone familiar with the equipment before
being allowed to operate the machine.
2.1.1 ALWAYS read, understand, and follow procedures in the Operator’s
Manual before attempting to operate the equipment
2.1.2 ALWAYS check that all controls are functioning properly immediately
after start-up!
DO NOT operate the machine unless all controls operate correctly.
ALWAYS remain aware of changing positions and the movement of other
equipment and personnel on the job site.
2.1.3 ALWAYS remain aware of changing surface conditions and use extra
care when operating over uneven ground, on hills, or over soft or
coarse material. The machine could shift or slide unexpectedly.
2.1.4 ALWAYS use caution when operating near the edges of pits,
trenches or platforms. Check to be sure that the ground surface is
stable enough to support the weight of the machine with the operator
and that there is no danger of the roller sliding, falling, or tipping.
2.1.5 ALWAYS wear protective clothing appropriate to the job site when
operating equipment ALWAYS keep hands, feet, and loose clothing
away from moving parts of the machine.
2.1.6 ALWAYS store the equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the reach
of children.

WWW.TMGINDUSTRIAL.OCM 3 /32 Toll Free:1-877-761-2819
2.1.7 ALWAYS operate the machine with all safety devices and guards in
place and in working order. NEVER allow anyone to operate this
equipment without proper training. People operating this equipment
must be familiar with the manual.
2.1.8 NEVER touch the engine or muffler while the engine is on or
immediately after it has been turned off. These areas get hot and may
cause burns
2.1.9 NEVER use accessories or attachments that are not recommended
by OUR COMPANY. Damage to equipment and injury to the user may
result.
2.1.10 NEVER leave machine running unattended.
2.1.11 NEVER operates the machine with the fuel cap loose or missing.
2.2 Operating safety of engine
Internal combustion engines present special hazards during operation and fueling.
Read and follow the warning instructions in the engine owner’s manual and the
safety guidelines below. Failure to follow the warnings and safety guidelines could
result in severe injury or death.
2.2.1 DO NOT smoke while operating the machine.
2.2.2 DO NOT smoke when refueling the engine.
2.2.3 DO NOT refuel a hot or running engine.
2.2.4 DO NOT refuel the engine near an open flame.
2.2.5 DO NOT spill fuel when refueling the engine.
2.2.6 DO NOT run the engine near open flames.
2.2.7 DO NOT run the machine indoors or in an enclosed area such as
deep trench unless adequate ventilation, through such items as
exhaust fans or hoses, is provided. Exhaust gas from the engine
contains poisonous carbon monoxide gas; exposure to carbon
monoxide can cause loss of consciousness and may lead to death.
2.2.8 ALWAYS refill the fuel tank in a well-ventilated area.

WWW.TMGINDUSTRIAL.OCM 4 /32 Toll Free:1-877-761-2819
2.2.9 ALWAYS replace the fuel tank cap after refueling.
2.2.10 ALWAYS keep the area around a hot exhaust pipe free of debris to
reduce the chance of an accidental fire.
2.3 Service safety
Poorly maintained equipment can become a safety hazard! In
WARNING order for the equipment to operate safely and properly over
long period of time, periodic maintenance and occasional repairs are
necessary.
2.3.1 DO NOT attempt to clean or service the machine while it is running.
Rotating parts can cause severe injury.
2.3.2 DO NOT use gasoline or other types of fuels or flammable solvents to
clean parts, especially in enclosed areas. Fumes from fuels and
solvents can become explosive.
2.3.3 DO NOT modify the equipment without the express written approval
of the manufacturer.
2.3.4 ALWAYS check all external fasteners at regular intervals.
2.3.5 ALWAYS keep the area around the muffler free of debris such as
leaves, paper, cartons, etc. A hot muffler could ignite the debris and
start a fire.
2.3.6 ALWAYS replace worn or damaged components with spare parts
designed and recommended by OUR Corporation.
2.3.7 ALWAYS keep the machine clean and labels legible. Replace all
missing and hard-to-read labels. Labels provide important operating
instructions and warn of dangers and hazards.
2.3.8 ALWAYS switch off the power supply at the battery disconnect
before adjusting or maintaining the electrical equipment.
2.3.9 ALWAYS do Periodic Maintenance as recommended in the
Operator’s Manual.

WWW.TMGINDUSTRIAL.OCM 5 /32 Toll Free:1-877-761-2819
2.4 Safety label
No. Label Content
1 Start key
2 Hydraulic oil level
3 Hydraulic oil tank
4 Oil drain hole
5 When add oil, must no Sparks, flame, or burning objects
6 Walk operation
7 Throttle control
8 Lifting point
3. Technical parameters
3.1 Overall structure

WWW.TMGINDUSTRIAL.OCM 6 /32 Toll Free:1-877-761-2819
NO. Item NO. Item
1 Front drum 8 Rear drum
2 Scraper 9
Upper assembly of ROPS(roll over
protection system)
3 Upper cover 10
Lower assembly of ROPS(roll over
protection system)
4 Steering wheel 11 Side cover
5 Direction control handle 12 LED lamp
6
Seat
13 Motor
11 Water tank
Technical parameter
Type
TMG-MVR40
Engine model
GX390
Engine type
Gasoline engine, air cooled, 4 strokes,
single cylinder, OHV
Max.power
13hp/3600rpm
Starting method
Electric starting
Fuel tank volume
6L
Run speed
0-4km/h
Drive method
Double hydraulic motor
Drum diamerer and width
Φ500X700
Exciting force
26kN
Exciting frequency
70Hz
Vibratory controlling method
Electromagnetic clutch
Climbing capacity
30%
Weight
1100kg

WWW.TMGINDUSTRIAL.OCM 7 /32 Toll Free:1-877-761-2819
4. Operation instruction
4.1 Preparation before starting
Firstly, finish the maintenance work before the starting, and do the following
work:
1. Check the front/reverse lever is in the neutral position or not .
2. Check vibration switch is in the closed position or not.
3. Check the steering wheel is flexible or not.
4. Check is there enough engine oil and fuel which can meet the requirements in
the engine.
5. Check the level of the hydraulic oil in the cup oil.
6. When it is being started, the machine should be stopped on the place with small
slope. Generally the slope ratio should not exceed 1:17, avoiding the accident
caused automatic slide of the machine.
7. Check the connecting bolts loose or not, if loose, tighten in time. Focus on the
examination of the important parts such as engine mounting bolts, frame bolts,
hinge axis mounting bolts.
4.2 Start the roller
Don’t starts the engine until verify every device is normal.
4.2.1 Electric starting
①Turn the fuel switch to the “ON” position.