TMG DFP10 User manual

Please read the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: [e-mail]
Do not return the product to dealer, they are not equipped to handle your requests
Diesel Fuel Transfer Pump
Model: TMG-DFP10
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PRODUCT MANUAL
Comes with 49-ft hose reel

Table of Contents
Safety Information................................................................................................................................................4
General Specifications............................................................................................................................5
Pump
Installation......................................................................................................................................................... 6
Mounting Foot and Nozzle BootInstallation...................................................................................................4
Suction Hose Configuration............................................................................................................................ 7
FuelingSafety....................................................................................................................................................4
DC Power Connection..................................................................................................................................... 5
Power Switch.................................................................................................................................................... 6
Operational Safety............................................................................................................................................6
Troubleshooting................................................................................................................................................7
Technical Information....................................................................................................................................... 9
Motor TagInformation.......................................................................................................................................9
Kits and Parts.................................................................................................................................................. 10

DANGER! Emphasizes an area in which personal injury or even death will result from failure to follow
instructions properly. Mechanical damage may also occur.
WARNING! Emphasizes an area in which personal injury or even death may result from failure to follow
instructions properly. Mechanical damage may also occur.
CAUTION! Failure to observe a “Caution” may cause damage to the equipment.
IMPORTANT! These boxes contain information that illustrates a point that may save time, or be key to
proper operation, or clarifies a step.
Thank You!
Thank you for your purchase of the portable pump! Your product comes with over 10 years of pump manufacturing
experience behind it, providing you the value that comes with superior performance, user friendly design, outstanding
durability, and solid, simple engineering. Experience that gives you peace of mind.
About This Manual
From initial concept and design through its final production, your pump is built to give you years of trouble-free use. To
ensure it provides that service, and to avoid injury or death, it is critical that you read this entire manual prior to
attempting to install or operate your new pump. Become familiar with the terms and diagrams, and pay close attention
to the highlighted areas with the following labels:
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DANGER! Electrical wiring should be performed with extreme caution and in compliance with local,
state, and national electrical code NEC/ANSI/NFPA 70, NFPA 30, and NFPA 30A, as appropriate for the
intended use of the pump. Threaded rigid conduit, sealed fittings, and conductor seal should be used
where applicable. The pump must be properly grounded. If installing in deviation of this manual, a licensed
electrician must perform the installation. Improper installation or use of this product will result in serious
bodily injury, or death!
DANGER! To ensure safe and proper operation of your equipment, it is critical to read and adhere to all of
the following safety warnings and precautions. Failure to follow instructions below, improper installation, or
use of this product, will cause serious bodily injury or death!
• NEVER smoke near the pump, or use the pump near open flames when pumping a flammable liquid!
Fire can result!
• This product shall not be used to transfer fluids into any type of aircraft due to spark / static discharge
possibility. Spark / static discharge will cause explosions.
WARNING! Threaded pipe joints and connections should be sealed with the appropriate sealant or sealant
tape to minimize the possibility of leaks. Leaking fuel may cause the potential for fire and explosion.
CAUTION! This product is not suited for use with fluids intended for human consumption or fluids
containing water. Materials of construction are not food grade. The pump is water tolerant, however,
extended use with water will shorten the life of the vanes, and can cause swelling of the rotor. Flush / drain
the pump after pumping water to be certain water does not stand in the pump body to prevent premature
wear. Flush with a petroleum product (gasoline, diesel, light oil, etc) to eradicate residual water.
IMPORTANT! A Fill-Rite Filter should be used on the pump outlet to ensure no foreign material is
transferred to the fuel tank. Foreign material can damage the equipment being fueled.
Safety Information
DANGER! To minimize static electricity build up and possible explosion, use only static wire conductive
hose when pumping flammable fluids, and keep the fill nozzle in contact with the container being filled
during the filling process. Spark / static discharge will cause explosions.
CAUTION! The pump motor is equipped with thermal overload protection; if overheated, the motor will
shut off to prevent damage to the windings. If this happens, you must turn off the pump power to reset this
safety feature, and turn the pump back on when it has cooled to continue use. The pump will not restart
until properly cooled.
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GENERAL SPECIFICATIONS
The Diesel Fuel Transfer Pump for your convenience and safety.
Each kits is equipped with:
1.Hose reel with 49’ hose
2.Automatic gun
3.Automatic gun base
4.Automatic gun holder
5.Hose reel base
6.12V DC motor
7.Connector hose
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WARNING! The pump is designed primarily for portable applications, using skid tanks, drums, barrels, and
other portable fuel containers to supply fuel. It is paramount to anchor the supply tank or drum to which the
pump is connected to ensure no movement occurs in transit or while fueling. Failure to secure the tank or
drum can cause unexpected and uncontrolled movement, resulting in damage, injury, death, and potential
fire or explosion.
Pump Installation
The pump is designed to be portable for your convenience and safety. It features a unique hinged vane design that
eliminates the need for a bypass valve. Because of its unique nature, the pumps can be installed / used in several
configurations. Read each configuration prior to beginning installation.
IMPORTANT! Do not use check valves or foot valves; valves reduce rate of flow and performance of the
pump.
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DANGER! Fumes accumulated while fueling create an Explosive Atmosphere. It is CRITICAL that all
possible sources of ignition be removed to a safe distance or extinguished. Sources of ignition would
include (but not be limited to) open flames, cigarettes, static discharge, or electrical connections that can
create a spark. Explosion, fire, and severe injury or death will occur if the explosive vapors are ignited.
WARNING! Threaded pipe joints and connections should be sealed with the appropriate sealant or sealant
tape to minimize the possibility of leaks. Leaks create the potential for fire or explosion.
Suction Hose Configuration
1. Select chemically compatible inlet and outlet
hoses that contain a static discharge wire, are
for use with flammable liquids, and are rated to
at least 50 psi.
2. Reconfigure inlet and outlet flanges if
necessary (optional). Instructions below.
3. Use a conductive nozzle or valve at the end of
the discharge hose that can be shut off tightly
to prevent accidental siphoning when the pump
is not in use.
4. NOTE: If pumping from a metal container, the
metal end of suction hose MUST be in contact
with the metal container for electrical continuity.
Fueling Safety
Fumes accumulated while fueling create an Explosive
Atmosphere around the tank that is being filled. To
avoid possible explosion of accumulated vapors, it is
critical to keep possible sources of spark / ignition at
safe distances from the fuel vapors.
The accompanying diagram shows minimum safe
distances for safe fueling. 10’ is the minimum safe
distance between:
• Power source and fuel supply.
• Power source and tank being filled.
• Power source and pump.
NOTE: Hose lengths are longer than shown.
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DANGER! Be certain the power switch is “OFF” prior to connecting the battery clamps / power cables to the
power source or installing the cable into the pump to prevent unexpected starting of the motor. Unexpected
motor start can cause unintended discharge of fuel, creating an explosion and fire hazard.
Flange Configuration
The inlet and outlet flanges of your pump can be configured horizontally.
DC Power Connection
Inspect power cable before each use! Damage to the
outer jacket of the cable that exposes wiring requires
replacement of the power cable.
Install power cable by aligning flat on plug with front of
pump. HAND TIGHTEN ONLY! The power cable
terminates in black, and red clamps. All two clamps must
be used.
1. Connect the black (negative) clamp to the
negative post of the DC power source.
2. Connect the red (positive) clamp to the positive post
last.
Clamps should be disconnected in reverse order.
Red
Black
1
2
CAUTION! Always be certain the power switch is accessible after reconfiguring the inlet and outlet ports.
WARNING! Be certain seals and screen are properly positioned and clean any time the flanges are
reconfigured. Improperly installed or dirty seals or screens could cause leaks and the potential for fire or
explosion
Inlet
Outlet
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DANGER! Be certain the power switch is “OFF” prior to connecting the battery clamps / power cables to the
power source or installing the cable into the pump to prevent unexpected starting of the motor. Unexpected
motor start can cause unintended discharge of fuel, creating an explosion and / or fire hazard.
WARNING! The pump body can become hot with extended use. Always use the handle to lift and carry the
pump when moving it. Use caution when gripping the handle as exposed skin may be burned if it contacts a
hot pump.
IMPORTANT! The RD series pump uses thermal overload protection to prevent overheating. If the pump
shuts off due to thermal overload, turn the power switch “OFF”. Once the pump cools the switch can be set
to “ON” again to reset the thermal protection.
WARNING! Use caution when operating or carrying the pump. The hoses and electrical power cable can
be a trip hazard; caution should be exercised any time the pump is moved with the hoses and power cable
connected to avoid tripping or entanglement.
CAUTION! DO NOT operate the pump dry for more than 30 seconds. DO NOT operate the pump in bypass
more than 5 minutes. Damage to the pump will occur.
Power Switch
The pump features a sliding ON / OFF power switch. The switch is located on top of the pump at the back of the
pump housing. To operate the pump, push the switch to the desired position. Push “ON” to operate the pump, and push
“OFF” to turn the pump off.
NOTE: The side where the switch button is depressed is the function the switch is performing.
Operational Safety
WARNING! Pump assembly can become hot with extended use. Use caution when handling the pump after
use; always use the handle to move or hold the pump. Pump has 30 minute on / 30 minute off duty cycle.
CAUTION! DO NOT operate the pump if any part of the explosion proof motor construction is missing or
compromised. Disassembly of the motor will compromise the explosion proof design and void any warranty.
WARNING! NEVER disconnect the power cable from the pump while pump is switched on or connected to a
power source. ALWAYS switch the pump off and disconnect all the clamps from the power source PRIOR
to disconnecting the power cable from the pump. Electrical shorts, sparks, or unexpected start up can occur.
DANGER! DO NOT use pump in enclosed areas when pumping hazardous or explosive fluids. Pumping
area should be well ventilated. Concentrated vapors in an enclosed area are noxious and highly explosive!
Pump OFF
Pump ON
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Pump runs slowly.
DANGER! DO NOT open or attempt to repair the motor on your pump. Return it to the place of
purchase for service. Opening the motor case will compromise the integrity of the Explosion Proof
construction and void any existing warranty, approvals, and certifications (i.e.: ATEX, UL listing, CE, etc.).
Troubleshooting
This Troubleshooting guide provides basic diagnostic assistance.
DANGER! Disconnect all power prior to performing any service or maintenance. Failure to disconnect the
power may cause electrical shock, or unexpected starting of the motor, resulting in injury or death.
Symptom
Cause
Cure
Pump won’t prime.
Suction line problem.
Check suction line for leaks or restrictions; it may be
too small in diameter, too long, not air tight, or too low
vertically.
Vanes sticking.
Check vanes for nicks, damage, obstructions, or
excess wear. Replace as necessary.
Excessive rotor, vane, rotor cover,
or housing wear.
Inspect rotor, vanes, rotor cover, and housing for
excess wear; replace as necessary.
Inlet / Outlet blocked.
Check pump, hose, nozzle, and filter / strainer for
blockage.
Vapor lock.
Reduce vertical or horizontal distance from pump to
liquid.
Power connections reversed.
Correct power connections.
Low capacity.
Excessive dirt in screen.
Remove and clean screen.
Suction line problem.
Check suction line for leaks or restrictions; it may be
too small in diameter, too long, not air tight, or too low
vertically.
Excessive rotor, vane, rotor cover,
or housing wear.
Inspect rotor, vanes, rotor cover, and housing for
excess wear; replace as necessary.
Hose or nozzle damage.
Replace hose or nozzle.
Low fluid level.
Refill tank.
Incorrect voltage.
Check incoming line voltage while pump is running.
Vanes sticking.
Check vanes for nicks, damage, obstructions, or
excess wear. Replace as necessary.
Wiring problem.
Check for loose connections.
Motor problem.
Return to place of purchase.
Motor stalls / fuse blows.
Short in wiring.
Inspect electrical cable for shorts and replace as
necessary.
Excess rotor or vane wear.
Check vanes for nicks, damage, obstructions, or
excess wear. Replace as necessary.
Pump rotor lock-up.
Clean and inspect rotor and vanes.
Debris in pump cavity.
Clean debris from pump cavity.
Components swell from pumping
water.
Let pump dry completely.
Bold text indicates repairs that are not serviceable by the owner; pump must be returned to the point of purchase for repairs.
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Motor inoperative.
Troubleshooting (cont’d)
Symptom
Cause
Cure
Fluid leakage.
Bad o-ring gasket.
Check all o-rings.
Bad shaft seal.
Return to place of purchase.
Incompatible fluid.
Refer to wetted parts list (page 10).
Loose fasteners.
Tighten fasteners.
Inadequate plumbing seals.
Reseal plumbing connections.
Pump hums but will not
operate.
Motor failure.
Return to place of purchase.
Motor overheats.
Pumping high viscosity fluids.
These fluids can only be pumped for short periods of
time (less than the 30 minute duty cycle).
Clogged screen.
Remove and clean screen.
Restricted suction pipe.
Remove and clean pipe.
Motor failure.
Return to place of purchase.
Pump rotor lock-up.
Clean and inspect rotor and vanes.
No power.
Check incoming power.
Switch failure.
Return to place of purchase.
Incorrect or loose wiring.
Check wiring / connections.
Motor inoperative.
No power.
Check incoming power.
Switch failure.
Return to place of purchase.
Motor failure.
Return to place of purchase.
Motor overheated.
Switch off and allow to cool.
Incorrect or loose wiring.
Check wiring / connections.
Fuse has blown.
Replace 30A fuse.
Bold text indicates repairs that are not serviceable by the owner; pump must be returned to the point of purchase for repairs.
Cleaning the Inlet Screen
Regular inspection and cleaning of the inlet screen on your series pump helps maintain performance and flow. Access the
screen by removing the inlet flange as described on .Clean, rinse, and dry the screen throughly before re-installing.
Inspect the screen, seals, and flange area for debris and damage. If screen or O-rings are damaged, replace with kit
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Technical Information
Motor
Power-DC
12V
HP(horsepower) rating
5/16HP
Amps
19A
RPM
2800
Duty cycle
30min. ON/ 30 min. OFF
Power cable length
6-1/2’
Power cable DC battery connectors
Yes
Pump
Type- rotary, diaphragm, gear, vane
Rotary Hinged Vane
Flow Rate (with supplied hose / nozzle)
Up to 10 GPM
Flow Rate open flow - no hose or nozzle
Up to 15 GPM
Max discharge pressure
16 PSI
Head- Max (ft)
20’
Max suction(ft)
10’
Inlet - Size / Thread
1” NPT
Outlet – Size / Thread
1” NPT
Motor Information
The sticker on pump contains important technical, performance, and certification information.
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WARNING: Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety rules
and other basic safety precautions may result in serious personal injury.
WARNING: The warnings, cautions, and instructions discussed in this instruction manual
WARNING: To prevent personal injury, perform Pressure Relief Procedure before and after operating the control
valve and before performing any disassembly or assembly.
WARNING: No complying with below requests will result in severe harm to your body even death.
Hose Reel
cannot cover all possible conditions or situations that could occur. It must be understood by the operator that common sense and
caution are factors that cannot be built into this product, but must be supplied by the operator.
1.Keep the work area clean and dry. Damp or wet work areas can result in injury.
2.Keep children away from work area. Do not allow children to handle this product.
3.Store idle equipment. When not in use, tools and equipment should be stored in a dry location to inhibit rust. Always lock
up tools and equipment, and keep out of reach of children.
4.Use the right tool for the job. Do not attempt to force small equipment to do the work of larger industrial equipment. There
are certain applications for which this equipment was designed. It will do the job better and more safely at the capacity for
which it was intended. Do not modify this equipment, and do not use this equipment for a purpose for which it was not
intended.
5.Use proper eye protection when assembling and using the kit.
6.Check for damaged parts. Before using this product, carefully check that it will operate properly and perform its intended
function. Check for damaged parts and any other conditions that may affect the operation of this product. Replace damaged
or worn parts immediately.
7.Do not overreach. Keep proper footing and balance at all times to prevent tripping, falling, back injury, etc.
8.DO NOT use the equipment when tired or under the influence of drugs, alcohol, or medication. A moment of inattention
while operating this equipment may result in serious personal injury.
9.Industrial applications must follow OSHA requirements.
1. EQUIPMENT MISUSE HAZARD: Equipment misuse can cause the equipment to rupture or malfunction and result in
serious injury.
2. Only trained or authorized people should operate this kit.
3. Read all instruction manuals, tags, and labels before you operate this equipment
4. Use the equipment only for its intended purpose. If you are not sure, call the distributor.
5. Do not modify this equipment. If you need to replace the parts, use the standard parts or components.
6. Check equipment daily. Repair or replace worn or damaged parts immediately.
7. Do not exceed the maximum working pressure of the lowest rated system component. This equipment has a 580 PSI
maximum working pressure.
8. Make sure all application comply with local, state, and national fire, electrical, and safety regulations.
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9. Use fluids and solvents that are compatible with the equipment wetted parts. Refer to the Technical Data section of all
equipment manuals. Read the fluid and solvent manufacturer's warnings.
10. Do not move or lift the equipment when the control valve is in use.
11. The operation environment must be fireproof, safety electric use and other security assured.
12. Do not point the dispensing valve at anyone or at any part of the body.
13. Do not stop or deflect leaks with your hand, body, glove or rag.
14. Do not use oil that has been polluted.
15. Do not put your hand or fingers over the fitting coupler
16. Follow the Pressure Relief Procedure in the OPERATION INSTRUCTIONS section if the grease fitting coupler clogs and
before you clean or service this equipment.
17. Before each use, make sure that all connections are properly installed. Tighten all fluid connections before operating the
equipment.
Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do not repair high-pressure
couplings. You must replace the entire hose.
NOTE: Use oil resistant pipe sealant or Teflon Tape on all fitting threads.
1. OPERATION
1.Check reel for correct operation by slowly pulling out the hose. A “clicking” noise will be heard every half revolution of the
drum.
2.To latch the reel, pull out the hose and allow it to retract after hearing the first second or third “click”.
2. ADJUSTMENTS FOR HOSE REEL
(1) Adjusting spring tension
If necessary, adjust spring tension on reel by adding or removing wraps of hose from spool, one wrap at a time,
until desired tension is obtained.
1. Pull out the hose until the latch pawl is engaged.
2. Loosen the stopper (part#46 of hose reel), then add wrap sorde crease the wraps. Add wraps to increase
tension. Remove wraps to decrease tension.
3. Tighten the stopper (part#46 of hosereel),and adjust stopper position if necessary.
WARNING: If this is a new installation, or if the oil in the lines is contaminated, flush the lines before you install
the kit. No impurities or contaminant are allowed to enter the kit.
WARNING: To reduce the risk of serious injury, the pressure release should be concerned. Please follow the
Pressure Relief Procedure in OPERATION INSTRUCTIONS section for the release process.
WARNING: To reduce the risk of static sparking, effectively ground all of this equipment.
WARNING: Follow the instructions in PRESSURE RELIEF PROCEDURE before each operation.
CAUTION: Do not exceed the winding mechanism’s spring capacity when adding wraps of hose. Add just enough
wraps of hose to achieve the desired tension. The winding mechanism will be damaged if spring is over-
tensioned.
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(2) Adjusting the hose bumper
(3) Removing and positioning guide arm
3.TO INSTALL THE HOSE
1.Route the hose through the guide arm roller sand opening of the spool. Apply thread tape or sealant to hose threads.
2.Screw hose fitting into threaded fitting on swivel. Tighten connection with a wrench on fitting. Install stopper on working
end of hose if required.
3.Disengage latch paw land allow hose tore tract.
4.Replacing the swivel
1.If the swivel leak,replace the O-ring or seal (#19) and washer (#18) by removing the lock washer (#21) and the part of the
swivel shift.
2.If the balls (#24) wear out, replace by removing the lock washer(#21).
3.Replace the new seal by clipping the lock washer (#21). Replace the part of the swivel shift by clipping the lock washer
(#21).
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Exploded Drawings
Main Parts List
Ref#
Description
Qty
Ref#
Description
Qty
1
Hose reel
1
6
Hose reel base
1
2
Automatic gun
1
7
Fuel pump base
1
3
Elbow
1
8
Motor 12V DC
1
4
Automatic gun base
1
9
Connector hose
1
5
Automatic gun holder
1
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FEUL PUMP
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Fuel Pump Past List
Ref#
Description
Qty
Ref#
Description
Qty
1
Motor 12V DC
1
15
Handle handle
1
2
Flat keys
1
16
Handle set
2
3
Deep groove ball bearings 6200-
2RZ
1
17
Cross groove head screws M5X120
1
4
Oil seal 26X10-7
1
18
Insurance box
1
5
Pump body
1
19
Rear cover
1
6
Base
1
20
Switch
1
7
Leaf blade rotor
5
21
Tightening nut
1
8
Leaf blade
1
22
Positioning set
1
9
O loops
1
23
Lock the nut
1
10
Pump cover
1
24
Two-phase cable 12X2000
1
11
Plastic spool
1
25
Zero wire clip
1
12
Spring 11X40mm
1
26
Fire clamp
1
13
O loops 18X2.65
1
27
Cross groove head screws M5X55
2
14
Valve cover 27-1/2 H60
1
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HOSE REEL
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Hose Reel Past List
Ref#
Description
Qty
Ref#
Description
Qty
1
Left gear
1
29
Handle handle
1
2
Central axle seat
1
30
Handle set
1
3
Ratchet mount
1
31
Cross groove head screws M5X120
1
4
Hexagon nut M6
4
32
Insurance box
1
5
Pipe winding
1
33
Rear cover
1
6
Copper sleeve
1
34
Switch
1
7
Central axis
1
35
Tightening nut
1
8
Flat 6*6*35
1
36
Positioning set
1
9
Bullet pad 16
1
37
Lock the nut
1
10
Shaft elastic retaining ring 25
2
38
Two-phase cable 12X2000
2
11
Spring sleeve
1
39
Zero wire clip
2
12
Double stud 1
1
40
Fire clamp
2
13
Double stud 2
3
41
Cross groove head screws M5X55
2
14
Hexagon anti-loosening nut M6
14
42
Bearing
15
Right Block
1
43
Exit bracket
1
16
Ratchet wheel
1
44
Gasket 16
1
17
Body
1
45
Cover nut M16
1
18
High and low lip seal ring 16*24*6
1
46
Hexagon nut M8
3
19
Positioning circle
1
47
Flat spring
1
20
Limit gear
1
48
Tubing assembly
1
21
Flexible retaining ring for holes 40
2
49
Pipe clamp
2
22
Valve core
1
50
Nuts M6
2
23
Flat Bearing Inner Block
1
51
Flat φ6
2
24
φ6 of steel balls
17
52
Cross groove head screw M6*40
2
25
Flat bearing outer retaining ring
1
53
Pipe buckle
1
26
Shaft elastic retaining ring 22
1
54
Hexagon anti-loosening nut M6
1
27
Variable diameter joint
1
55
Gasket 25.5*40*1.5
2
28
Plastic baffle
1
56
M6*16 of inner hexagon screw
4
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