TOHATSU VE 1500 User manual

No.003-12065-0
en
OWNER’S MANUAL
de
BETRIEBSANLEITUNG
pl
INSTRUKCJA OBSŁUGI
VE 1500
VE 1000
003-12065-0 1607NB
Printed in Japan
TOHATSU CORPORATION
Address: 3-5-4 Azusawa, Itabashi-ku, Tokyo, JAPAN
FAX: [phone]
Phone: [phone]
en
OWNER’S MANUAL
de
BETRIEBSANLEITUNG
pl
INSTRUKCJA OBSŁUGI
VE 1500
VE 1000
003-12065-0_OM_cover_3Language_12mm.indd 1-3 2016/08/03 8:42

003-12065-0_OM_cover_3Language_12mm.indd 4-6 2016/08/03 8:42

OWNER’S MANUAL
Original instructions
VE 1500
VE 1000
003-12065-0

Copyright © 2016 Tohatsu Corporation. All rights reserved. No part of this manual may be reproduced or
transmitted in any from or by any means without the express written permission of Tohatsu Corporation.

USAGE
T2+AT68 ¿re pump ³9(1009(1000´are manufactured for use in ¿re ¿ghting op-
erations.
These portable ¿re pumps are intended only for ¿re¿ghting activities in collaboration
with general public ¿re extinguishing eTuipment.
Using it for other applications is regarded as being used for improper purposes.
The manufacturer of this ¿re pump bears no responsibility for any damage that may
result from modi¿cation of the ¿re pump without prior permission from the manufac-
turerimproper use of the ¿re pumpor use of the ¿re pump for applications other
than those stated above.
Note that use of this ¿re pump for applications other than those stated above can
result in personal inMury or damage to the eTuipment.
Using this ¿re pump within the range of intended uses implies that the user should
follow the instructions provided by the manufacturer relevant to operation, servicing
and maintenance.
APPLICATIONS OF THIS FIRE PUMP

Intended people
All persons who operate, service or maintain this ¿re pump must read and under-
stand the following items:
• Owner’s manual
• Safety-related instructions on the pump and the other parts such as the battery.
• The other owner’s manuals, such as battery charger.
The portable pump should be operated by only persons who received training as
operators of ¿re engines along with each country’s region’sregulations.
The range of personal responsibility and supervision must be strictly de¿ned by the
user.
,f a person does not have adeTuate professional Nnowledge reTuired for hisher as-
signment, heshe must undergo relevant training or receive appropriate instructions
from an individual who is actually Nnowledgeable in operation of this ¿re pump.
A person who does not have enough Nnowledge is not permitted to operate this ¿re
pump.
:hen using this ¿re pump, conditions under which an explosion may occur are not
considered.
CAUTION Keep this manual in a safe place for future reference.
Operators of this ¿re pump must alZa\s refer to all the rel-
evant manuals in order to avoid errors, personal injuries,
and eTuipment damaJe Zhen operatinJthe portaEle fire
pump, and to maintain faultless operation.
ArranJe oZner¶s manual so that operators can refer to
them Zhere the\operate the ¿re pump.

INTRODUCTION
ThanNyou for purchasing the TO+ATSU )ire 3ump.
This ¿re pump has passed a range of Tuality assurance standards.
OZner¶s manual
This portable ¿re pump complies with relevant laws and regulations.
This manual includes a description for operation and maintenance. Before using this
¿re pump, be sure to read and understand this manual thoroughly.
Engine operation
This manual also includes a description for operation and maintenance of the en-
gine.
NOTE This manual is an important item that goes with your portable
¿re pump.
This manual should accompany this ¿re pump if sold to another
person.

Before using this ¿re pump, write down the serial number in the following boxes.
This will be useful when you inTuire about servicing, repairs, or genuine parts.
TOHATSU CORPORATION
Address : --A]usawa, ,tabashi-Nu, ToNyo, -A3AN
)A;: 1--66-21
3hone : 1--66-1
Serial Number
MANUFACTURER AND AFTER-SALES SERVICE ADDRESS
The pump identi¿cation number is
marNed on the pump casing.

GENERAL SAFETY INFORMATION
OvervieZ
Before operating the TO+ATSU ¿re pump thorough-
ly read this manual. Understanding proper operat-
ing procedures including ³'AN*(5´, ³:A5N,N*´,
³CAUT,ON´and ³NOT(´. These notices are de-
signed to bring attention to very important informa-
tion necessary to ensure safe, trouble free opera-
tion.
Warning sign
Meaning
This sign is used for safety-related instructions in
this manual.
Be sure to follow all safety-related instructions, oth-
erwise personal injury may occur.
Signal Zords
DANGER Failure to oEserve Zill result in severe personal injur\or
death.
WARNING Failure to oEserve could result in severe personal injur\or
death.
CAUTION Failure to oEserve could result in personal injur\or prop-
ert\damage.
• This instruction provides special information to facilitate the use or maintenance
of the pump or to clarify important points.
• )or attaching position of the warning label, refer to the ³3/AB(/S´.
• Warning laEels should Ee read clearl\at an\time.
If the displa\of the Zarning laEel Eecomes dif¿cult to Ee read, it Zas almost
come off, \ou must replace paste immediatel\.

Safet\-related instructions and Zarning signs
5ead and follow the safety-related instructions de-
scribed in this manual and all warning signs on the
portable ¿re pump thoroughly.
Always Neep the warning signs in a legible condi-
tion. If any warning sign becomes illegible or de-
tached, replace it immediately.
Transporting the portaEle ¿re pump
CAUTION RetractaEle handle is folding
t\pe.
Do not put hand or finger Ee-
tZeen top of retractaEle handle
and EracNet.
When transporting the portaEle fire pump, as-
sign one person per handle.
Also, Zhen \ou transport the portaEle ¿re pump,
it should Ee transported holding the handle
¿rml\.
There is a risNof injur\to the leg E\ fall.
DuraEilit\of protection
When you purchase a new pump, it is placed in
pacNing box and protected.
Storage of pump after transportation
Keep the pump away from high humidity, and place
it on a hori]ontal plane.
Disposal of pacNing Eo[
'ispose the pacNing box by following the environ-
mental laws.

Emissions
Noise emission values
)or noise emission values, refer to the ³17 A33(N-
'I;´.
CAUTION Wear proper hearing protection
during operation.
E[haust gas
(xhaust gas emitted from the engine contains car-
bon monoxide COetc. that may seriously affect
human health.
'o not operate the engine in a room, car, ware-
house, tunnel, or other closed locations that have
poor ventilation.
0ortal danger due to carbon monoxideCOpoison-
ing.
Handling of fuel
(xercise care when handling fuel.
)ailure to do so may cause ¿re.
'o not bring any Àames near fuel.
Stop the engine before re¿lling fuel.
'o not smoNe while re¿lling fuel.
'o not re¿ll fuel in an enclosed room. 'oing so may
cause an explosion caused by fuel fumes.
If fuel spills, wipe it with a cloth or other material,
and dispose of it according to relevant laws and
regulations.

Safet\devices
Before operating this portable ¿re pump, be sure to
checNthat all the safety devices have been installed
in the appropriate positions.
Before removing the safety devices, turn the main
switch off.
Protective clothing
Protective equipment
'uring ¿re extinguishing training or normal ¿re ¿ght-
ing services, wear normal protective clothing and
eTuipment to protect your body.
• )ireproof protective clothing
• )ireproof helmet
• )ireproof protective gloves
• )ireproof protective boots
Service
Maintenance
Servicing and maintenance of this fire pump must
only be carried out by only the persons who have
professional Nnowledge, who are familiar with the
device, and who understand laws and regulations
regarding safety and accident prevention.
Before starting maintenance worN, turn the main
switch off to stop the engine.
'isconnect the negative terminal of the battery.
Before starting maintenance worN, securely place
the portable ¿re pump on the ground.

Safet\devices
After protective devices such as the mufÀer guard
have been disassembled as part of servicing and
maintenance worN, immediately install them bacNto
their original locations, maNing sure that they are in
safe and secure condition.
ChecNthe portable ¿re pump visually and function-
ally on a regular basis.
If you ¿nd any faulty device or eTuipment, remove
it immediately, and repair or replace it, if necessary.
)ailure to do so may cause an accident.
After it has been repaired or replaced, maNe sure
that it functions correctly.
Electrical equipment
Only expert electricians or trained staff members
should handle electrical eTuipment.
When removing the battery cable from the electrical
eTuipment, always disconnect the negative -cable
¿rst.
When installing the battery cable, be sure to con-
nect the positive  cable first before connecting
the negative -.
'o not place any metal on the top of or around the
battery. 'oing so may cause a short circuit.

Use a fuse with the same speci¿cations as the origi-
nal one when replacing it. Using a fuse that has a
greater capacity than the rated value may damage
the eTuipment.
ChecNthe electrical eTuipment of the ¿re pump on
a regular basis.
%atter\
)ollow any safety-related instructions shown on the
battery.
The battery can generate Àammable hydrogen gas
that may cause an e[plosion.
'o not charge the battery in closed location. 'o not
smoNe around the battery.
The battery electrolyte is caustic and ma\cause
personal injuries.
• Always wear protective clothing.
• Always wear protective gloves.
• Always wear protective glasses.
• 'o not tilt the battery.
'oing so may cause the battery electrolyte to leaN
out from the vent hole.
Disposal
'ispose of disused batteries according to relevant
laws and regulations.

Genuine parts
When replacing parts for servicing and maintenance
of the portable ¿re pump, only use Tohatsu genuine
parts.
If genuine Tohatsu parts and accessories are not
used it may adversely affect the functioning and
safety of the ¿re pump. Use genuine Tohatsu parts
only.
Tohatsu bears no responsibility for any personal
injuries or eTuipment damage that may result from
use of parts or accessories obtained from outside
sources.
Environmental protection measures
'ispose of oil, fuel, batteries, etc. according to rel-
evant environmental laws.
'o not dump waste into the ground, water, or sew-
erage.
Store fuel only in the speci¿ed container.
When disposing of parts, follow the correct disposal
procedure.
Water-prohiEiting suEstance
'o not discharge water to water-prohibited sub-
stance.
Use of Zater
'o not pump combustible liTuids, chemical or caus-
tic liTuids.

Customer Service
If any problems occur during servicing and mainte-
nance worNof the portable fire pump, contact our
Customer Service.
Address : --A]usawa, Itabashi-Nu, ToNyo,
-A3AN
)A;: 1--66-21
3hone : Service 1--66-0
(mail tohatsu-pservice#tohatsu.co.jp
Overseas section ¿re protection sales department
1--66-1
bousaiex#tohatsu.co.jp

EC Declaration of Conformit\DoC
This product conforms to certain portion of the (uropean 3arliament directive.
'oC contains the following information
• Name and Address of the manufacturer
• Applied community directives
• 5eference standard
• 'escription of the product 0odel name and serial number
• Signature of the responsible person Name Title 'ate and place of issue

1SPECIFICATIONS..................................................................................1
2OPERATING DEVICE............................................................................5
3LABELS .................................................................................................9
4OPERATING PRECAUTIONS .............................................................10
5DESCRIPTION OF DEVICES ..............................................................12
6PREPARATION FOR OPERATION .....................................................24
7USE OF OPERATION PANEL.............................................................29
8ENGINE START...................................................................................33
9PRIME AND DISCHARGE...................................................................39
10 ENGINE STOP.....................................................................................47
11 MAINTENANCE AFTER OPERATION................................................48
12 MAINTENANCE IN COLD CONDITIONS ...........................................53
13 USE OF ACCESSORIES.....................................................................57
14 PERIODICAL INSPECTION ................................................................61
15 SERVICE & MAINTENANCE...............................................................63
16 TROUBLESHOOTING.........................................................................75
17 APPENDIX ...........................................................................................82
18 TOOLS AND STANDARD ACCESSORIES ........................................83
19 WIRING DIAGRAM..............................................................................84
20 TRANSPORTING DEVICE ..................................................................85
CONTENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1
1SPECIFICATIONS
Model VE1500 VE1000
'escription 3ortable pump
Applicable standard (N 166
Type brief designation 3)3N 10-100 3)3N 10-1000
Max. permissible inclination
angle
'uring transport :  at all sides
In operation : 1 at all sides
Max. operating pressure
3alim 1bar
Max. water temperature 60 C
Temperature range -1C to 0 C ambient temperature
Engine
Manufacturer TO+ATSU CO53O5ATION
Model 2WT1A
Type 2-stroNe, water cooled sparNignition engine
Bore îStroNe1 mm î mm
Number of Cylinder 2
3iston displacement 0ml
Authori]ed output 60 3S  NW
)uel type Unleaded petrol 5ON1
)uel tanNcapacity 2/
)uel consumption22 /h 16 /h
(ngine oil tanNcapacity 1.6 L
Ignition C.'.I.
SparNplug N*K B35+S-10
Starting system (lectric starter and Manual starter
Lubrication Auto mixing
)uel system (lectronic fuel injection
Battery 12 9-16 Ah h
)loodlight bulb 12 9- W
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
5emarN: It is fuel consumption at the time of the standard discharge.

2
1SPECIFICATIONS
Model VE1500 VE1000
Primer
Type 5otary-vane vacuum pump Oil less type
Max. suction height Approx. m
Pump
Type Single suction, single stage, centrifugal pump
Number of delivery outlets 2
'ischarge port coupling BS3thread 2-126mmmale
Suction port coupling BS3thread  100 mmmale
3ump performance
Suction height: m
2,00 Lmin at 6 bar 1,00 Lmin at 6 bar
1,00 Lmin at bar 1,60 Lmin at bar
1,00 Lmin at 10 bar 1,00 Lmin at 10 bar
Dimensions and Zeight
Length x Width x Height  mm x 2 mm x 2mm
Mass 10Ng dry12Ng ready for operation
Center of gravity  mm
Materials
Engine
CranNcase, Cylinder,
Cylinder head Aluminum alloy
CranNshaft Chromium-molybdenum steel
Connecting rod Chromium-molybdenum steel
3iston Aluminum alloy
3ump shaft Chromium-molybdenum steel with metal plating
MufÀer SteelStainless
Pump
3ump casing, 3ump cover Aluminum alloy
Impeller Aluminum alloy
Shaft seal
Type Mechanical seal
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21