TOHATSU MFS 6A3Z User manual

MANUAL
OWNER’S
OB No.003-11113-0
6A3Z
8A3
9.8A3
MFS
Original instructions
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ENOM00001-0
READ THIS MANUAL BEFORE USING THE OUTBOARD MOTOR. FAILURE TO FOLLOW THE
INSTRUCTIONS AND SAFETY PRECAUTIONS IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY OR DEATH. KEEP THIS MANUAL IN A SAFE LOCATION FOR FUTURE REFERENCE.
Copyright © 2015 Tohatsu Corporation. All rights reserved. No part of this manual may be reproduced or
transmitted in any from or by any means without the express written permission of Tohatsu Corporation.
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3
YOUR TOHATSU OUTBOARD MOTOR
ENOM00006-A
To Yo u , O u r Custom e r
Thank you for selecting a TOHATSU outboard motor. You are now the proud owner of an
excellent outboard motor that will service you for many years to come.
This manual should be read in its entirety and the inspection and maintenance procedures
described later in this manual should be followed carefully. Should a problem arise with the
outboard motor, please follow the troubleshooting procedures listed at the end of this
manual. If the problem persists, contact an authorized TOHATSU service shop or dealer.
Please always keep this manual together with the outboard motor as a reference to every-
one who uses the outboard motor. If the outboard motor is resold, make sure the manual
is passed on to the next owner.
We hope you will enjoy your outboard motor and wish you good luck in your boating
adventures.
TOHATSU CORPORATION
ENOM00002-0
OWNER REGISTRATION AND IDENTIFICATION
Upon purchasing this product, be sure that the WARRANTY CARD is correctly and com-
pletely filled out and mailed to the addressee noted there on. This WARRANTY CARD
identifies you as the legal owner of the product and serves as your warranty registration.
TO THE EXTENT PERMITTED BY APPLICABLE LAW, YOUR OUTBOARD MOTOR WILL
NOT BE COVERED BY THE APPLICABLE LIMITED WARRANTY, IF THIS PROCEDURE IS
NOT FOLLOWED.
ENOM00003-0
PRE-DELIVERY CHECK
Be sure that the product has been checked by an authorized TOHATSU dealer before you
take delivery.
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4
ENOM00005-A
Serial Number
In the space below, please record the outboard motor's serial number (indicated both on
the bottom cowl and on the cylinder block). The serial number will be needed when order-
ing parts, and when making technical or warranty inquiries.
Serial Number:
Serial Number: Date of purchase:
ENOF01400-0
ENOF01401-0
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5
ENOM00007-0
NOTICE: DANGER/WARNING/CAUTION/Note
Before installing, operating or otherwise handling your outboard motor, be sure to thor-
oughly read and understand this Owner's Manual and carefully follow all of the instruc-
tions. Of particular importance is information preceded by the words “DANGER,”
“WARNING,” “CAUTION,” and “Note.” Always pay special attention to such information to
ensure safe operation of the outboard motor at all times.
ENOW00001-0
Failure to observe will result in severe personal injury or death, and possibly property dam-
age.
ENOW00002-0
Failure to observe could result in severe personal injury or death, or property damage.
ENOW00003-0
Failure to observe could result in personal injury or property damage.
ENON00001-0
Note
This instruction provides special information to facilitate the use or maintenance of the outboard
motor or to clarify important points.
DANGER
WARNING
CAUTION
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1. GENERAL SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. PARTS NAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4. LABEL LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1. Mounting the outboard motor on boat . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2. Remote control device installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3. Battery installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
6. PRE-OPERATING PREPARATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1. Fuel handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2. Fuel filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3. Engine oil recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4. Break-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5. Warning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7. ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Before starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1. Fuel feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2. Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3. Warming up the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4. Forward, reverse, and acceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5. Stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6. Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
7. Trim angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8. Tilt up and down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9. Shallow water operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8. REMOVING AND CARRYING THE OUTBOARD MOTOR. . . . . . . . . . . . . . 54
1. Removing the outboard motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2. Carrying the outboard motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3. Traillering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9. ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
1. Steering friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
2. Throttle grip friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3. Remote control lever friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4. Trim tab adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
10. INSPECTION AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
1. Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2. Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3. Off-season storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4. Pre-season check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5. Submerged outboard motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6. Cold weather precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
7. Striking underwater object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
11. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
CONTENTS
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12. TOOL KIT AND SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
13. PROPELLER TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
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9
1 GENERAL SAFETY INFORMATION
2. SPECIFICATIONS
3. PARTS NAME
4. LABEL LOCATIONS
5. INSTALLATION
6. PRE-OPERATING PREPARATIONS
7. ENGINE OPERATION
8. REMOVING AND CARRYING THE
OUTBOARD MOTOR
9. ADJUSTMENT
10. INSPECTION AND MAINTENANCE
11. TROUBLESHOOTING
12. TOOL KIT AND SPARE PARTS
13. PROPELLER TABLE
INDEX
2
14
3
4
5
6
7
8
9
10
11
12
13
14
1
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10
1
GENERAL SAFETY INFORMATION
ENOM00009-0
SAFE OPERATION OF BOAT
As the operator/driver of the boat, you are responsible for the safety of those aboard and
those in other boat around yours, and for following local boating regulations. You should
be thoroughly knowledgeable on how to correctly operate the boat, outboard motor, and
accessories. To learn about the correct operation and maintenance of the outboard motor,
please read through this manual carefully.
It is very difficult for a person standing or floating in the water to take evasive action should
he or she see a power boat heading in his/her direction, even at a slow speed. Therefore,
when your boat is in the immediate vicinity of people in the water, the outboard motor
should be shifted to neutral and shut off.
ENOW00005-0
SERIOUS INJURY IS LIKELY IF A PERSON IN THE WATER MAKES CONTACT WITH A MOV-
ING BOAT, GEAR HOUSING, PROPELLER, OR ANY SOLID DEVICE RIGIDLY ATTACHED TO
A BOAT OR GEAR HOUSING.
ENOM0008-A
EMERGENCY STOP SWITCH
The Emergency Stop Switch will stall the outboard motor when the stop switch lanyard is
pulled off. This stop switch lanyard has to be attached to the operator of the outboard
motor to minimize or prevent injuries from the propeller in case the operator falls over-
board.
It is operator’s responsibility to use the Emergency Stop Switch Lanyard.
ENOW00004-A
Accidental activation of the Emergency Stop Switch (such as the tether being pulled out in
heavy seas) could cause passengers to lose their balance and even fall overboard, or it
could result in loss of power in heavy seas, strong currents, or high winds. Loss of control
while mooring is another potential hazard.
To minimize accidental activation of the Emergency Stop Switch, the 500 mm (20 inch.) stop
switch lanyard is coiled and can extended to a full 1300 mm (51 inch.).
ENOM00800-A
PERSONAL FLOATATION DEVICE
As the operator/driver and passenger of the boat, you are responsible to wear a PFD (Per-
sonal Floatation Device) while on the boat.
WARNING
WARNING
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GENERAL SAFETY INFORMATION 11
1
ENOM00010-0
SERVICING, REPLACEMENT PARTS & LUBRICANTS
We recommend that only an authorized service shop perform service or maintenance on
this outboard motor. Be sure to use genuine parts, genuine lubricants, or recommended
lubricants.
ENOM00011-A
MAINTENANCE
As the owner of this outboard motor, you should be acquainted with correct maintenance
procedures following maintenance section of this manual (See page 59). It is the opera-
tor's responsibility to perform all safety checks and to ensure that all lubrication and main-
tenance instructions are complied with for safe operation. Please comply with all
instructions concerning lubrication and maintenance. You should take the engine to an
authorized dealer or service shop for periodic inspection at the prescribed intervals.
Correct periodic maintenance and proper care of this outboard motor will reduce the
chance of problems and limit overall operating expenses.
Carbon Monoxide Poisoning Hazard
Exhaust gas contains carbon monoxide, a colorless and odorless gas which can be fatal if
inhaled for any length of time.
Never start or operate the engine indoors or in any space which is not well ventilated.
Gasoline
Gasoline and its vapors are very flammable and can be explosive. Use extreme care when
handling gasoline. You should be thoroughly knowledgeable on how to correctly handle
gasoline by reading this manual.
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12
2
SPECIFICATIONS
ENOM00810-A
MODEL FEATURE
*1: Option
ENOM00811-A
MODEL NAME EXAMPLE
F 9.8A3 EPTL
Model F6A3 F8A3 F9.8A3
Type MF EF EP MF EF EFT EP EPT MF EF EFT EP EPT
Transo m
heights
S 
L
UL   
Tiller Handle        
Remote Control     
Power Tilt    
Mnual tilt    
F9.8 A3 E P T L
Model descrip-
tion
Horse
power
Product
generation
Starter
system
Steering
system Tilt system Shaft length
F= Four stroke
D= Two stroke DI -A and up E= Electrical
start
M= Manual start
P=Remote control
(Pleasure)
F=Tiller handle
(Fisher)
T= Power
trim&tilt
G= Gas assist
Blank= Manual
tilt
S= Short 15 in
L= Long 20 in
UL= Ultra long
25 in
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SPECIFICATIONS 13
2
ENOM00501-0
Remark: Specifications subject to change without notice.
*1 With propeller, with battery cable.
Tohatsu outboard is power rated in accordance with ISO8665 (propeller shaft output).
6A3Z (Available in specific region)
Item MODEL 6A3Z
MF EF EP
Overall Length mm (in) 975 (38.4) 590 (23.2)
Overall Width mm (in) 354 (13.9) 320 (12.6)
Overall Height S·L·UL mm (in) 1035 (40.7) 1162 (45.7) 1289 (50.7)
Transom Height S·L·UL mm (in) 435 (17.1) 562 (22.1) 689 (27.1)
Weight *1
S kg (lb) 37.0 (81.5) —
L kg (lb) 38.0 (84.0) 41.0 (90.5)
UL kg (lb) 39.5 (87.0) —
Output kW (ps) 4.4 (6)
Max. Operating Range rpm 5000–6000
Idle Speed in Forward Gear rpm 900
Idle Speed in Neutral Gear rpm 950
Engine Type 4-Stroke
Number of Cylinder 2
Bore × Stroke mm (in) 55 × 44 (2.17 × 1.73)
Piston Displacement mL (Cu in) 209 (12.8)
Exhaust System Through hub exhaust
Cooling System Water cooling
Engine Lubrication Trochoid pump
Startring System Manual Electric starter motor*
Ignition System Flywheel Magneto C.D. ignition
Spark Plug NGK DCPR6E
Trim Posi tion 6 3
Engine Oil mL (fl.oz.) API SF, SG, SH, SJ or SL 10W-30/40, Approx. 800 (27)
Gear Oil mL (fl.oz.) Genuine Gear Oil or API GL5, SAE #80-90, Approx. 320 (10.8)
Fuel Unleaded regular gasoline : Pump posted
87 Octane (research octane rating of 91)
Fuel Tank Capacity L (US gal) 12 (3.17)
Gear Reduction Ratio 2.08 (13 : 27)
Emission Control System EM (Engine modification)
Operator Sound Pressure
(ICOMIA 39/94) dB (A) 77.2
Hand Vibration Level
(ICOMIA 38/94) m/sec2 2.2 —
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SPECIFICATIONS14
2
ENOM00502-0
Remark: Specifications subject to change without notice.
*1 With propeller, with battery cable.
Tohatsu outboard is power rated in accordance with ISO8665 (propeller shaft output).
8A3, 9.8A3
Item MODEL 8/9.8A3
MF EF EP
Overall Length mm (in) 975 (38.4) 590 (23.2)
Overall Width mm (in) 354 (13.9) 320 (12.6)
Overall Height S·L·UL mm (in) 1035 (40.7) 1162 (45.7) 1289 (50.7)
Transom Height S·L·UL mm (in) 435 (17.1) 562 (22.1) 689 (27.1)
Weight*1
S kg (lb) 37.0 (81.5) 40.0 (88.0)
L kg (lb) 38.0 (84.0) 41.0 (90.5)
UL kg (lb) 39.5 (87.0) 42.5 (93.5)
Output kW (ps) 8A3 : 5.9 (8)/9.8A3 : 7.2 (9.8)
Max. Operating Range rpm 5000–6000
Idle Speed in Forward Gear rpm 900
Idle Speed in Neutral Gear rpm 950
Engine Type 4-Stroke
Number of Cylinder 2
Bore × Stroke mm (in) 55 × 44 (2.17 × 1.73)
Piston Displacement mL (Cu in) 209 (12.8)
Exhaust System Through hub exhaust
Cooling System Water cooling
Engine Lubrication Trochoid pump
Startring System Manual Electric starter motor*
Ignition System Flywheel Magneto C.D. ignition
Spark Plug NGK DCPR6E
Trim Posi tion 6 3
Engine Oil mL (fl.oz.) API SF, SG, SH, SJ or SL, 10W-30/40, Approx. 800 (27)
Gear Oil mL (fl.oz.) Genuine Gear Oil or API GL5, SAE #80-90, Approx. 320 (10.8)
Fuel Unleaded regular gasoline : Pump posted
87 Octane (research octane rating of 91)
Fuel Tank Capacity L (US gal) 12 (3.17)
Gear Reduction Ratio 2.08 (13 : 27)
Emission Control System EM (Engine modification)
Operator Sound Pressure
(ICOMIA 39/94) dB (A) 77.2
Hand Vibration Level
(ICOMIA 38/94) m/sec2 2.2 —
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SPECIFICATIONS 15
2
ENOM00503-0
Remark: Specifications subject to change without notice.
*1 With propeller, with battery cable.
Tohatsu outboard is power rated in accordance with ISO8665 (propeller shaft output).
8A3, 9.8A3
Item MODEL 8/9.8A3
EFT EPT
Overall Length mm (in) 975 (38.4) 590 (23.2)
Overall Width mm (in) 354 (13.9) 320 (12.6)
Overall Height S·L·UL mm (in) 1035 (40.7) 1162 (45.7) 1289 (50.7)
Transom Height S·L·UL mm (in) 435 (17.1) 562 (22.1) 689 (27.1)
Weight*1
S kg (lb) 46.5 (102.5) 46.0 (101.4)
L kg (lb) 47.5 (104.7) 47.0 (103.6)
UL kg (lb) 49.0 (108) 48.5 (106.9)
Output kW (ps) 8A3 : 5.9 (8)/9.8A3 : 7.2 (9.8)
Max. Operating Range rpm 5000–6000
Idle Speed in Forward Gear rpm 900
Idle Speed in Neutral Gear rpm 950
Engine Type 4-Stroke
Number of Cylinder 2
Bore × Stroke mm (in) 55 × 44 (2.17 × 1.73)
Piston Displacement mL (Cu in) 209 (12.8)
Exhaust System Through hub exhaust
Cooling System Water cooling
Engine Lubrication Trochoid pump
Startring System Electric starter motor*
Ignition System Flywheel Magneto C.D. ignition
Spark Plug NGK DCPR6E
Trim Posi tion 5
Engine Oil mL (fl.oz.) API SF, SG, SH, SJ or SL, 10W-30/40, Approx. 800 (27)
Gear Oil mL (fl.oz.) Genuine Gear Oil or API GL5, SAE #80-90, Approx. 320 (10.8)
Fuel Unleaded regular gasoline : Pump posted
87 Octane (research octane rating of 91)
Fuel Tank Capacity L (US gal) 12 (3.17)
Gear Reduction Ratio 2.08 (13 : 27)
Emission Control System EM (Engine modification)
Operator Sound Pressure
(ICOMIA 39/94) dB (A) 77.2
Hand Vibration Level
(ICOMIA 38/94) m/sec2 2.2 —
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16
3
PARTS NAME
ENOM00820-0
MF, EF, EP
1
2
3
4
5
8
910
19 18
17
15
16
14
12
11
25
23
2726
28
22
21
713
6
24
29
20
ENOF01402-0
1 Tilt Handle
2 Top Cow l
3 Bottom Cowl
4 Cooling Water Check Port
5 Oil Drain Plug
6 Water Plug
7 Anti-ventilation Plate
8 Trim Tab
9 Propeller
10 Oil Plug (Lower)
11 Cooling Water Inlet
12 Oil Plug (Upper)
13 Splash Plate
14 Thrust Rod
15 Clamp Bracket
16 Clamp Screw
17 Tiller Handle *1
18 Throttle Grip *1
19 Shift Lever *1
20 Throttle Adjust Screw
21 Ricoil Starter Handle
22 Spark Plug
23 Oil Filler Cap
24 Warning Lamp
25 Stop Switch *1
26 Stop Switch Lanyard
27 Choke Konob
28 Fuel Connector
29 Starter Switch *2
*1: Tiller handle type only
*2: Electric starter type only
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PARTS NAME 17
3
ENOM00020-0
EFT, EPT
1
2
3
4
5
8
910
12
11
25
27
7
6
26
28
24
29
19 18
17
15
16
14
23
22
21
13
20
ENOF01403-0
1 Tilt Handle
2 Top Cow l
3 Bottom Cowl
4 Cooling Water Check Port
5 Oil Drain Plug
6 Water Plug
7 Anti-ventilation Plate
8 Trim Tab
9 Propeller
10 Oil Plug (Lower)
11 Cooling Water Inlet
12 Oil Plug (Upper)
13 Splash Plate
14 Tlim Lock Pin
15 Clamp Bracket
16 Clamp Screw
17 Tiller Handle *1
18 Throttle Grip *1
19 Shift Lever *1
20 Throttle Adjust Screw
21 Ricoil Starter Handle
22 Spark Plug
23 Oil Filler Cap
24 Warning Lamp
25 Stop Switch *1
26 Stop Switch Lanyard
27 Choke Konob
28 Fuel Connector
29 Starter Switch
*1: Tiller handle type only
MFS6-8-99A3_EUR_EN_141114N.book 17 ページ ２０１４年１２月１３日 土曜日 午後５時４９分

PARTS NAME18
3
3
1
2
4
5
6
7
8
10
9
14 13
12
11
ENOF01404-0
ENOM00822-0
Remote control box & Fuel tank
1 Control Lever
2 Neutral lock arm
3 PTT switch
4 Free throttle lever
5 Main switch
6 Stop switch
7 Stop switch lock
8 Stop switch lanyard
9 Fuel gauge
10 Air vent screw
11 Fuel tank cap
12 Fuel connector (Engine side)
13 Primer bulb
14 Fuel connector (Fuel tank side)
MFS6-8-99A3_EUR_EN_141114N.book 18 ページ ２０１４年１２月１３日 土曜日 午後５時４９分

19
4
LABEL LOCATIONS
ENOM00019-A
Warning label locations
9
10
8
2
3, 4
1
5
6
7
ENOF01405-0
MFS6-8-99A3_EUR_EN_141114N.book 19 ページ ２０１４年１２月１３日 土曜日 午後５時４９分

LABEL LOCATIONS20
4
1. Warning label regarding owner’s man-
ual, top cowl, engine stop switch,
engine oil level and unleaded gasoline.
2. Warning label regarding installation of
remote control system (See page 25).
3. Warning label regarding oil pressure
(See page 32).
4. Warning label regarding stop switch
(See page 37, 38, 46)
5. Warning label regarding position of
outboard motor when setting down.
6. Warning label regarding emergency
starting (See page 39).
7. Warning label regarding rotating parts,
electrical shock and high temperature.
8. Warning label regarding engine stop
switch.
ENOF000050
ENOF00120-0
ENOF00131-0
ENOF00131-B
ENOF00006-0
ENOF00128-0
1
2
ENOF00129-0
ENOF00008-0
MFS6-8-99A3_EUR_EN_141114N.book 20 ページ ２０１４年１２月１３日 土曜日 午後５時４９分