Top Gun Mobility TG400R User manual

Page | 0
Owner’s Manual
TG400R
WARNING
Read the User Manual carefully before operating the TG400R.
If you do not fully understand any part of this manual, please contact your dealer
or any of our Service Centres. Read this manual step by step, as injury or damage
may occur from misuse!
Electromagnetic Interference (“EMI”) can cause powered vehicles to behave
erratically, which could be dangerous to the user. For your safety and protection, it
is IMPERATIVE that you take time to read Chapter 8 (“EMI WARNING”) before
operating the TG400R.

Page | 1
TABLE OF CONTENTS
I. Introduction 2
II. Specifications 3
III. Features 4
IV. Set Up 5
V. Operating Your Scooter 6
VI. Safety Instructions 7
VII. Battery Charging 11
VIII. Maintenance Schedule 12
IX. Warranty 13
X Buyer’s Registration Form 15

Page | 2
I. INTRODUCTION
Top Gun Mobility is happy to provide you our innovative mobility scooter, the
TG400R scooter. This type of mobility assistive device is designed for anyone
who needs an easy and quiet mode of transportation.
Our scooters are designed to provide personal freedom, as well as convenience,
comfort and the assured high performance level combined with a long life cycle.
This manual contains important information concerning the proper maintenance
and safe operation of your scooter.
Please read this manual thoroughly and carefully prior to operating your TG400R
to familiarise yourself with all operation instructions. If you have any questions
concerning the operation or maintenance, please contact Top Gun Mobility.
Your TG400R has many unique features not found on other scooters. With
proper care and maintenance, you should enjoy many years of dependable
service from your unit.
Your TG400R should receive regular maintenance according to the schedule
outlined in this manual, and any recommendations from our workshop.
By following the maintenance instructions, you will be able to take care of most of
your unit’s needs. If you are unable to correct a fault in your scooter, please
contact Top Gun Mobility
DISCLAIMER
The manufacturer reserves the rights of final interpretation on the manual. For
any printing mistakes or new improvements, the manufacturer will update in the
new editions.

Page | 3
II. SPECIFICATIONS
Battery 40AH*2
Motor Power 400W
Controller PG 70A
Electric Brake Warner 24v
Overall Dimensions 1305×640×1170mm
Weight W/O Battery 92KG
Total Weight W/Battery 120KG
Max. Loading Weight 120KG
Max. Speed (klm/hr) 9KM/H
Turning Radius 1.45m
Max. Climbing Grade 15°
Wheel Size - Front 10'' pneumatic
Wheel Size - Rear 10'' pneumatic
Drive System 24V Sealed Mid Transaxle
Ground Clearance 80MM
Travel Range up to 35 km
Free Wheeling Manual Electric
Wheel Hub Aluminum Alloy
Charger Size 24V 5A

Page | 4
III. FEATURES
Adjustable seat height
Swing away armrests
360° swivel seat, fully reclining
Adjustable Forward/Reverse Seat
Adjustable tiller
Dynamic regenerative braking coupled with fail-safe electro-mechanical disk
brake
Rear wheel direct drive with differential
Full solid state controller
External Battery Charger
24-volt permanent magnet heavy duty DC motor
ON/OFF switch lock
Horn
Head light
Turning lights
Rear lights
Battery charge indicator
Anti-tip-off safety wheels
Luggage basket
Front and rear bumpers
Electronic Brake Release
Automatic shut off while not in use
Electronic High/Low speed switch

Page | 5
IV. SET UP
•Remove battery cover
•Place both batteries onto the battery pan and secure them
•Join the battery terminals with the receptacle from the controller box
•Join all cables with the same labeling, except the wire for turning lights
•Lift up the rear shroud and connect the wire for the turning lights
•Pull seat swivel lever
•Put the seat on the top of the seat post and lock the seat in position by
releasing the lever
•Adjust the height of the seat with the bolt under the seat.
Battery Pan
DRIVING TEST
•Insert the power key into the key switch and switch on
•Check the battery charge indicator to make sure the batteries are fully
charged
•Make sure that clutch lever is at close position
•Set the speed limit by turning the dial knob on the top of the console. Set Hi/
Lo switch to Lo position
•Test the scooter bymoving forward, stop, and backward a couple of times to
make sure that your scooter is in proper working condition.
10-battery capacity
3-speed adjust knob
9-Status indicator
1-key switch
8-charger socket
5-horn
2- potentiometer lever
4-front light switch
6- blinker switch
7-H/L switch

Page | 6
V. OPERATING YOUR TG400R
1. TURN POWER ON
Insert the key into the key switch on the upper tiller and turn on the power.
2. FORWARD MOTION
To move forward, pull the right side of the throttle lever under the control console
toward you. The further you pull, the faster the scooter will go. The maximum
speed may be selected by the speed selection switch located on the top of the
control console.
3. REVERSE MOTION
To reverse, pull the left side of the throttle lever under the control console toward
you. Reverse speed is limited to 4.8 km/h.
4. STOP
To stop the scooter, just release the throttle lever. The TG400R will quietly come
to a smooth stop and electromechanical brake will automatically engage to hold
the scooter in position on horizontal surface or an incline of up to 15 degrees.
Quick smooth stops are made possible by the dynamic braking built in the
controller.
Warning:
The brake may not be as effective when engaged on inclines greater than 15
degrees or 21% if the occupant’s weight exceeds 250kgs
In case the brake fails to engage, the TG400Rs may roll slowly on a slope. Turn
off the power immediately.
5. MOVE MANUALLY
When in operation, the clutch release lever is in its engaged position. To move
the scooter manually, release the clutch lever mounted on the gearbox under the
rear shroud. Should you wish to freewheel theTG400R, pull the lever to its
release position.Or you can press the PUSH button to release the brake. Take
your finger off the PUSH button, and the brake will re-engage.
Clutch Release

Page | 7
VI. SAFETY INSTRUCTIONS
The following guidelines are intended to assist you in the safe operation of your
TG400R scooter. If you have any questions about the correct operation of your
scooter, please contact your authorized dealer. Consult your physician if in doubt
of your ability to operate the scooter.
Your scooter can negotiate grass, gravel, dirt, and sand surfaces, as well as hard
paved or carpeted surfaces. However, extra caution should be taken when
operating your unit on uneven surfaces.
There are some concerns about electromagnetic interference to powered
wheelchairs and scooters. You need to know what EMI (Electromagnetic
Interference) is and how to prevent such incidents. The following paragraphs
suggested by the FDA are intended to provide you some important information
about this.
CAUTION: IT IS VERY IMPORTANT THAT YOU READ THIS INFORMATION
REGARDING THE POSSIBLE EFFECTS OF ELECTROMAGNETIC
INTERFERENCE ON YOUR POWERED SCOOTER.
Electromagnetic Interference (EMI) From Radio Wave Sources
Powered wheelchairs and motorized scooters (in this text, both will be referred to
as powered wheelchairs) may be susceptible to electromagnetic interference
(EMI), which is interfering electromagnetic energy (EM) emitted from sources
such as radio stations, TV stations, amateur radio (HAM) transmitters, two-way
radios, and mobile phones. The interference (from radio wave sources) can
cause the powered wheelchair to release its brakes, move by itself, or move in
unintended directions. It can also permanently damage the powered
wheelchair’s control system. The intensity of the interfering EM energy can be
measured in volts per meter (v/m). Each powered wheelchair can resist EMI up
to a certain intensity. This is called its “immunity level.” The higher the immunity
level is, the greater the protection. At this time, current technology is capable of
achieving at least a 20-v/m immunity level, which would provide useful protection
from the more common sources of radiated EMI. The immunity level of this
powered scooter as shipped, with no further modification, is not known.
There are ample sources of relatively intense electromagnetic fields in the
everyday environment. Some of these sources are obvious and easy to avoid.
Others are not apparent and exposure is unavoidable. However, we believe that
by following the warnings listed below, your risk to EMI will be minimized. The
sources of radiated EMI can be broadly classified into three types:
1) Hand-held portable transceivers (transmitters-receivers) with the antenna
mounted directly on the transmitting unit. Examples include: citizens band (CB)
radios, “walkie talkie,” security, fire, and police transceivers, mobile telephones,
and other personal communication devices. **Note: Some mobile telephones
and similar devices transmit signals while they are ON, even when not being
used.

Page | 8
2) Medium-range mobile transceivers, such as those used in police cars, fire
trucks, ambulances, and taxis. These usually have the antenna mounted on the
outside of the vehicle; and
3) Long-range transmitters and transceivers, such as commercial broadcast
transmitters (radio and TV broadcast antenna towers) and amateur (HAM)
radios.
Note: Other types of hand-held devices, such as cordless phones, laptop
computers, AM/FM radios, TV sets, CD players, cassette players, and small
appliances, such as electric shavers and hair dryers, so far as we know, are not
likely to cause EMI problems to your powered wheelchair.
Powered Scooter Electromagnetic Interference (EMI)
Because EM energy rapidly becomes more intense as one moves closer to the
transmitting antenna (source), the EM fields from Hand-held radio wave sources
(transceivers) are of special concern. It is possible to unintentionally bring high
levels of EM energy very close to the powered scooter’s control system while
using these devices. This can affect powered scooter movement and braking.
Therefore, the warnings listed below are recommended to prevent possible
interference with the control system of the powered scooter.
WARNINGS
Electromagnetic interference (EMI) from sources such as radio and TV stations,
amateur radio (HAM) transmitters, two-way radios, and mobile phones can affect
powered scooter and motorized scooters. Following the warnings listed below
should reduce the chance of unintended brake release or powered scooter
movement, which could result in serious injury.
1) Do not operate hand-held transceivers (transmitters-receivers), such as
citizens band (CB) radios, or turn ON personal communication devices, such as
mobile phones, while the powered scooter is turned ON.
2) Be aware of nearby transmitters, such as radio or TV stations, and try to avoid
coming close to them;
3) If unintended movement or brake release occurs, turn the powered scooter
OFF as soon as it is safe.
4) Be aware that adding accessories or components, or modifying the powered
scooter, may make it more susceptible to EMI (Note: There is no easy way to
evaluate their effect on the overall immunity of the powered scooter.
5) Report all incidents of unintended movement or brake release to the powered
scooter manufacturer, and note whether there is a source of EMI nearby.
If unintended motion or brake release occurs, turn the power OFF as soon as it is
safe.
The following warning label is attached to your scooter in order to make users
always aware that a possibility of electromagnetic interference exists.

Page | 9
WARNING: Radio wave sources may affect scooter control
Radio waves sources, such as radio stations, TV stations, amateur radio (HAM)
transmitters, mobile phones, and two-way radios, can affect motorized scooters.
Following the warnings listed below should reduce the chance of unintended
brake release or scooter movement, which could result in serious injury.
1) Do not turn ON or use hand-held personal communication devices, such
as citizens band (CB) radios and mobile phones, while your scooter is
turned ON;
2) Be aware of nearby transmitters, such as radio or TV stations and
hand-held or mobile two-way radios, and try to avoid coming close to
them.
3) If unintended movement or brake release occurs, turn the power OFF as
soon as it is safe.
4) Be aware that adding accessories or components, or modifying your
scooter, may make it more susceptible to interference from radio wave
sources. (Note: There is no easy way to evaluate their effect on the overall
immunity of the scooter), and
5) Report all incidents of unintended movement or brake release to the
scooter manufacturer, and note whether there is a radio wave source
nearby.
Important Information:
1) 20 volts per meter (v/m) is a generally achievable and a useful immunity
level, against interference from radio wave sources (as of May 1994) (the
higher the level, the greater the protection);
2) The immunity level of this product is not known.

Page | 10
IN SUMMARY
DO NOT try to climb sharp curbs.
DO NOT drive off or over obstacles exceeding 5 cm in height.
DO NOT make abrupt changes in direction at high speed or while traveling on an
incline.
DO NOT attempt to make fast turn on flat surfaces.
DO NOT climb inclines greater than 15 degrees.
DO NOT back your scooter on uneven surfaces or inclines.
DO NOT attempt to operate your unit in a stalled condition, such as traveling up
very steep incline. This may cause the circuit break or thermal cut out, rendering
your unit temporarily immobile.
DO NOT travel on highways and freeways; ALWAYS stay in the bike lanes and
sidewalks.
DO NOT carry passengers in any manner.
DO NOT operate your unit when the red battery indicator light is flashing.
DO NOT operate your unit with the clutch lever in the disengaging position.
DO NOT mount or dismount your unit with power switch in the “ON” position.
ALWAYS make sure that the steering tiller adjustment lever is locked.
ALWAYS make sure that the seat is locked so that it will not swing during
operation.
DO NOT turn ON or use hand-held personal communication devices, such as
citizens band (CB) radios and mobile phones, while your scooter is turned ON.
BE AWARE of nearby transmitters, such as radio or TV stations and hand-held
or mobile two-way radios, and try to avoid coming close to them.
BE AWARE that adding accessories or components, or modifying your scooter
may make it more susceptible to interference from radio wave sources.

Page | 11
VII. BATTERY CHARGING
To ensure the best performance and maximum battery life, we recommend
frequent battery charging. Your TG400R comes with an external battery charger
for your ease and convenience. The console battery display makes charging
simple and easy. It is recommended that you charge your scooter every night.
Follow these steps for battery charging.
1) The console battery level display has red lights; each indicates 10% of
battery charge. This acts like an automobile fuel gauge.
2) On a level, dry surface, turn off the power key and plug the extension cord
into the charger socket located on the steering console. Then plug the
other end of the charger cord into a wall outlet.
3) Charge the battery for 6-8 hours depending on the usage before charging.
Disconnect the charger from the wall outlet, disconnect the extension cord
from the scooter, insert key into tiller and check if all gauge lights are on.
4) There isno possible way to overcharge the batteryas the charging voltage
is set constant. In general, you may start charging before you go to bed at
night and disconnect it in the next morning.
Battery Charger Hook up

Page | 12
VIII. MAINTENANCE SCHEDULE
In order to obtain the best performance and lasting service life, please maintain
your unit according to the following schedule and instructions:
DAILY
Check brake effectiveness before you drive.
Recharge batteries fully every night.
WEEKLY
Check tyre pressure. The pressure should be 21 psi.
Clean seat upholstery, plastic body and covers. To avoid electrical failure,
do not spray water directly into your unit.
Use a damp clean rag to clean all parts.
Check and tighten the throttle lever attachment screws.
MONTHLY
Check battery condition. Clean terminals if necessary.
Check all electrical wire connectors to eliminate loose connection.
Tighten all exposed bolts and nuts.
Check wheel bearings by spinning tyres and checking for free rotation.
YEARLY
Visit your dealer and let technician check your scooter completely.

Page | 13
WARRANTY
This is to certify that your TOP GUN MOBILITY product offers a limited 5 Year
Warranty from the date of original purchase. This warranty is not transferable.
Should a defect or operating fault arise within this period the Dealer, from where
the product was originally purchased, should be notified immediately. Failure to
register the fault may invalidate the warranty.
The Dealer from where the product was purchased is responsible for any
warranty repairs.
Top Gun Mobility warrants that if a fault occurs within this period due to faulty
workmanship or materials that the product will be repaired (or replaced at the
Company’s discretion) free of charge.
Any unauthorised modifications will invalidate the warranty.
Component parts replaced outside this period carry a six-month warranty.
(Standard terms and conditions apply for this period).
FIVE-YEAR LIMITED WARRANTY
•Structural frame components, including: platform, fork, seat post, and
frame welds.
•Drivetrain, including: differential, motor, and brake.
THREE-YEAR LIMITED WARRANTY
Your Top Gun Mobility Scooter is fully guaranteed for three (3) years from the
date of purchase against faults arising due todefects in manufacture or materials.
This warranty does not detract from, but is in addition to your legal rights.
All electronic parts, including controllers and battery chargers, have a one (1)
year warranty. Servicing to the controller or battery charger must be carried out
by your authorised Top Gun Mobility Provider. Any attempt to open or dismantle
these items renders the guarantee void on that item.
NOT COVERED UNDER WARRANTY
The guarantee goes not extend to those items which may need replacement due
to normal wear and tear (tyres, belts, bulbs, upholstery, plastic shrouds, motor
brushes, fuses, and batteries), or damage to the product caused by misuse or
accident for which Top Gun Mobility or its agent cannot be held responsible. This
warranty does not include labour or service calls.
WARRANTY SERVICE PERIOD
Every twelve (12) months from date of purchase. We recommend using a Top
Gun Mobility Service Provider.

Page | 14
SERVICE CHECKS AND WARRANTY SERVICE
Warranty service can be performed by an authorised Top Gun Mobility Provider.
Please contact your authorised Top Gun Mobility Provider for advice on the
current cost affecting the service visit.
YOUR OBLIGATIONS UNDER THIS WARRANTY
It is a condition of this warranty that your Mobility Scooter must be maintained in
accordance with the manufacturer’s servicing intervals (every 12 months) and
requirements.
STORAGE INSTRUCTIONS
Always store in a dry area protected from freezingto avoid damage tothe scooter
and premature wear of the batteries.
Avoid exposure to rain, snow, ice, salt or stagnant water. Keep your scooter clean
and dry.
Never expose the electronic components of the scooter to humidity (rain, snow,
mist, or water from washing), as it may damage electronic circuits.
Always store your scooter with batteries fully charged. When storing the scooter
for more than two weeks, charge the batteries and disconnect them.
During the storage, check the charge once a month and recharge the batteries as
needed. You must complete a full charge cycle every month or damage to
batteries can occur.
Avoid extreme temperature of hot and cold during storage. Freezing can damage
low charged batteries and they may become unusable.
Model: _________________________________________________________
Serial No: _______________________________________________________
Purchase Date: ___________________________________________________
D ea ler S t a mp

Page | 15
Buyers Registration Form
Top Gun Mobility Scooter
NOTICE: SELLING DEALER SHOULD COMPLETE THIS FORM AT TIME OF
SALE TO REGISTER WARRANTY.
Customer Name: _________________________________________________
Address:________________________________________________________
City:___________________________ State: _________ Postcode:__________
Telephone:__________________________ Date of Purchase:______________
Email Address: ___________________________________________________
Selling Dealer: Top Gun Mobility
21 Brisbane Street, Ipswich QLD 4305
Phone : [phone]
Email : [e-mail]
Model: ____________ TG400R ______________
Serial Number: _______________________________________________
Colour: _______________________________________________
Type of Purchase: Consumer Rental Other
Customer Signature
Dealership Representative Signature