Tornado 96210 Manual

TORNADO INDUSTRIES, LLC
3101 WICHITA COURT
FORT WORTH, TX 76140
PHONE 800-VACUUMS
FAX [phone]
WWW.TORNADOVAC.COM
Operations & Maintenance Manual
For Commercial Use Only
Form No. L6210 BA 05/20 ©Tornado Industries, LLC. All rights reserved
WALK-BEHIND BATTERY SWEEPER
MODEL NO: 96210
Save These Instructions

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NOTES
For warranty information go to www.tornadovac.com

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GROUNDING INSTRUCTIONS
The battery charger for this appliance must be grounded. If it should malfunction or breakdown,
grounding provides a path of least resistance for electric current to reduce the risk electric shock.
The battery charger for this machine is equipped with a cord having an equipment -grounding
conductor and grounding plug. The plug must be inserted into an appropriate outlet that is
properly installed and grounded in accordance with all local codes and ordinances.
WARNING: Improper connection of the equipment-grounding conductor can result in a risk
of electric shock. Check with a qualified electrician or service person if you are in doubt as to
whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it
will not fit the outlet, have a proper outlet installed by a qualified electrician.
This appliance is for use on a nominal 115-volt circuit, and has a grounding plug that looks like
the plug illustrated in sketch A.
A

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Technical Data
Machine length cm/in 80/32
Machine height (handle folded) cm/in 60/24
Machine width cm/in 70/28
Working width cm/in 66/26
Rotary brush width cm/in 40/16
Rotary brush diameter cm/in 19/7
Area Coverage, theoretical m²/sqft/h 2400/26000
Debris Container Volume Liter/Gal 40/9
Filter Surface m²/sqft 1.1/12
Nominal Voltage V 24
Power Consumption, rotary brush drive W/A 210/8.75
Power Consumption, side brush drive W/A 48/2
Power Consumption, suction turbine W/A 60/2.5
Weight without batteries kg/lbs. 42/93
Weight with batteries kg/lbs. 56/124
Noise emission value* dB (A) 70
Measurement inaccuracy (KpA): dB (A) 2
*The sound pressure level (LpA) (at the ear of the operator) measured according to DIN IEC
60335-2-72 under normal working conditions:

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Your new Tornado unit is a high quality, precision-made product. All parts used in the
manufacturing of this unit have passed rigid quality control standards prior to assembly. Please
safeguard the original receipt / invoice. If you experience any problems with your unit during the
warranty period, the original receipt / invoice will act as proof of purchase. Contact Tornado for
any warranty inquiries.
IMPORTANT SAFETY INSTRUCTIONS
READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE USING THIS UNIT
Read and understand this owner’s manual and all labels on the unit before operating. Safety is a
combination of common sense,staying alert and knowing how your unit works. Use this unit only
as described in this manual. Use only manufacturer’s recommended attachments. To reduce the
risk of personal injury or damage to your unit use only Tornado recommended accessories.
1.1 Safety and Warning Symbols
All paragraphs in this manual referring to your personal safety, the safety of your machine and the
environment protection are attributed one of the following warning symbols:
Symbol Hazardous for Description
Safety Provisions Persons and goods Safety Provisions in dangerous
situation caused by misuse
inaccurate adherence of
instructions or prescribed
work routine.
CAUTION The machine Important information on
handling the machine in order
to maintain operability.
Ecological hazard The environment Due to use of substances
representing an inherent
danger to health of
environment
1.2 General information
• In addition to the information provided
• Before starting up the machine for the first time, read the operating manual supplied with it
thoroughly as well as any separate manuals provided with additional or attachment devices
and observe all the information during work.
• The equipment may only be operated, serviced and repaired by personnel trained in the
operation of its use.
• Particular attention should be paid to the information regarding safety. Technical expertise is
the key to preventing errors
• When operating the machine and ensuring trouble-free operation.
• The operating manual must always be kept at the operating location of the machine and, as a
result, should be kept in a safe place on the equipment.
• The warning labels attached to the machine provide important information concerning safe
operation. Illegible or missing labels must be replaced by new ones.
• For reasons of safety, always use original spare parts

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1.3 Operating information
• Before starting the machine up for the first time, the battery to be used must be fully charged,
properly, by implementing the initial battery charge routine. Please pay attention to the
operating manual provided with the charging unit as well as the manual from the battery
manufacturer. Tornado assumes no liability for damage to the battery caused by a fault when
the battery is charged for the first time.
• Check the operational safety of the machine each time before starting it up! Clear any faults
immediately!
• Before starting work, the operator must be fully familiar with all adjustment, operating and
control elements as well as their respective function! It is too late to do this when the machine
is actually in operation!
• Always wear heavy duty, non-slip footwear when working with the machine.
• The machine may only be used on those surfaces which have been approved by the
contractor or person appointed by him.
• When using the machine, it is essential to pay attention to third parties, especially children.
• Accelerate the machine immediately after switching on the brush head drive, otherwise
imprints of the brush could be produced.
• The machine is not suitable for clearing up hazardous, inflammable or explosive fluids, dust or
substances.
• It is forbidden to use the machine in potentially explosive atmospheres.
• The side brush must be raised in order to transport the machine.
• The machine has been conceived for use on level surfaces with a maximum gradient of 2%.
1.4 Maintenance information
• Operating personnel must complete the necessary daily and weekly maintenance work. All
other maintenance work must be completed at your local Tornado authorized service center.
• The maintenance work and maintenance intervals prescribed in the operating manual must be
adhered to.
• Suitable tools must be used for cleaning and maintenance work.
• The machine must be inspected by a recognized technical expert in respect of operational
safety, within the terms of the applicable accident prevention laws, at reasonable intervals (we
recommend at least once a year) and following modification or repairs.
• Spare parts must comply with the minimum technical requirements stipulated by the
manufacturer! This is ensured by the use of original spare parts.
• The machine must be switched off prior to cleaning or servicing it or to replacing parts. The
drive bar must be out of operation!
• Always disconnect the battery plug before starting any work on the electrical installation.
• When working in the area of the raised hood, it must be hinged open fully to prevent it being
knocked shut or further open and down unintentionally.
• It is not permitted to clean the machine with a pressure washer or steam blaster.
• It is not permitted to use aggressive and corrosive cleaning agents.
• Allow the machine to dry after being cleaned, e.g. over the weekend.
• Only start the machine up when all the safety equipment has been installed and brought to its
protecting position.

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1.5 Particular risks
Electronics
• In the case of defects in the electrical installation, switch the machine off immediately and
clear the fault.
• Work on the electrical equipment may only be carried out by electricians who have received
the necessary training
• The machine's electrical equipment must be inspected/checked at regular intervals. Defects,
such as loose connections and cable damage, must be rectified immediately.
Batteries
• It is possible that sparking will occur when connecting the batteries.
• Batteries may only be handled and changed by properly skilled maintenance personnel.
• The machine has been set up for operation using maintenance-free batteries. If other battery
types are used, the machine must be set up for use with them by an authorized Tornado
service center.
• Never lay any metallic objects or tools on batteries - risk of short circuit!
1.6 Environmental protection
• A certain factual expertise is required in order to use substances which could represent a risk
to health and the environment.
• Observe the applicable laws and local regulations when disposing of waste.
• Used batteries with the recycling symbol contain reusable commodities. In accordance with
symbol with the crossed out bin, these batteries must not be disposed of in domestic waste.
1.7 Labels on the machine
The following safety and warning labels are attached to the machine where easily legible.
Missing or illegible labels must be replaced immediately.
Company logo Maximum permissible
gradient
Rating plate
Filter shaker
Read and observe the
operating manual
Wear compensator for
side brush
Wear compensator for
rotary brush

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2 Starting Up
2.1 Unpacking and assembling Fig 1
Open the box, two people are required.
To remove the machine from the protective wrap and place it on the floor.
1. To fix the side brush (Fig 1/1) align the drive pins on the side brush drive plate and secure with
the wing bolt and washer supplied.
2. Loosen the two knurled screws (Fig. 1/2) holding the handle a few revolutions until the handle
can be raised and positioned. Set the handle to a height comfortable for the user and then
tighten the knurled screws.
3. Remove the locking bolt (Fig 1/3) holding the hood and pivot the hood open.
4. Fix the disassembled cable lug (Fig. 2) to the corresponding battery contact. It is possible that
sparking will occur when connecting the batteries!
5. Close the hood and lock in place with the bolt.
6. The unit is now ready to operate.
Fig. 2
Fig. 1
Fig. 1/3
Fig. 1/1
Fig. 1/2

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2.2 Instruction
Instructions to operators are required before putting the machine into service.
Only technicians from your local, authorized Tornado dealer are allowed to provide initial
instruction on how to use the machine.
2.3 Initial battery charge
Before starting the machine up for the first time, the batteries to be used must be fully
charged, properly, by implementing the initial battery charge routine.
2.4 Prior to starting up
Carry out the following checks before starting the machine:
1. Check the charge status of the batteries.
2. Check the levels of wear on the rotary brush and side brush.
3. Check the fill level of the debris container.
2.5 Operation
Please read the Safety Information in Chapter 1. Before switching the machine on, ensure that
the drive bar (Fig. 3/3) on the handle has not been actuated.
1. Switch the machine on using the (Fig. 3/1) button: rotary brush drive, dust vacuum and side
brush drive are ready to operate.
2. Lower the side brush to its working position using the lever (Fig. 3/4). When working without
the side brush: do not lower the side brush and press the button (Fig. 3/2) for the side brush
once. The green control lamp goes out.
3. Actuate the drive bar (Fig. 3/3) on the handle: the machine starts to work.
Start work immediately after actuating the drive bar, otherwise imprints could be produced
on the floor. Release the drive bar when driving over thresholds.
Fig. 3

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2.6 Stopping the machine
When the drive bar is released, the rotary brush drive, dust vacuum and side brush drive switch
off automatically.
2.7 After completing work
1. Drive to an appropriate maintenance area.
2. Stop the machine. Raise the side brush to its idle position and switch the machine off.
3. Actuate the filter shaker.
4. Empty the debris container.
5. Check the brush space for accumulations of dirt.
6. Check the charge status of the batteries.
It is not permitted to clean the machine with a pressure washer or steam blaster.
3 Operation
3.1 Method of operation
The Tornado SWB 26/8 is a machine designed to sweep and clean waste from hard floors and
carpets. The side brush (Fig. 4/1) sweeps the dirt from corners to a position in front of the rotary
brush (Fig. 4/2). The rotary brush sweeps the larger particle dirt overhead into the debris
container (Fig. 4/3). The finer dust picked up is drawn up by the suction turbine, fed into the filter
system (Fig. 4/4) and filtered out. Only dust-free air is fed back into the ambient air. The machine
is equipped with maintenance- free batteries (Fig. 4/5), a specially adapted, fully automatic
battery charger (Fig. 4/6) and a total discharge signal transducer to protect it against total
discharge.
Fig. 4