Tornado NAVY User manual

Specifications
Wing Span 63in.
Wing Area 1007.5 sq in.
Flying Weight 14.3 lb.
Fuselage Length 76.8 in.
Engine 12lb.-18lb. Thrust Turbine
Recommended Engine Jet Cat P60SE
Warning!!! This is not a toy.
The TORNADO is designed for maximum performance. If you
are not familiar with the operation of turbine powered aircraft
please seek the advice of an experienced modeler. Operating
this model without prior preparation and experience can cause
injuries.

1. Read through the instruction manuel thoroughly before beginning
construction
Before You Begin
2. Check all parts supplied with the kit for defects, and missing parts.
Dry fit all parts that will be glued for proper fit. If any parts are
found to be defective please contact local dealer for assistance.
3. Use proper adhesives for assembly, It is imperative that all glue
joints be very strong for best results and safety.
1. Hysol or 15 Min epoxy with micro balloons
Adhesive Required:
2. 30 min epoxy
3. Medium CA
4. Zap-A-Dapa GOO or Automotive Goop
1. Turbine 12lb-18lb thrust
Required Parts for Final Assembly
2. TX and RX with a minimum of 7 channels
3. 4- mini servos with a minimum of 65oz torque for Empennage
4. 5- Standard size servos with a minimum of 120oz torque for
Ailerons,Flaps and Nose wheel steering
5. 1- Standard servo for retract valve
6. Electronic Brake Valve or Mechanical Brake valve
7. UAT
8. RX battery with a minimum of 2,200 mah 6v
9. 2 5/8 Wheels and Brakes for Main Gear, 2/14 Nose wheel
10. A minimum of 3/8 struts for Mains and Nose
11. Pull-Pull cable for steering

PARTS LIST
1. Fuselage 11. 2 Aulminum wing bolts
2. Main Wing 1 pair 12. 4 Aluminum Elevator Bolts
3. Stabilizer 1 set 13. 8 Control Clevis
4. Rudder 1 set 14. 8 Pushords
5. Canopy 15. 8 Ball links
6. ABS Canopy Tub 16. 2 Aluminum Wing Tubes
7. 80oz Composite Fuel Tank 17. 1 Set Spring Air Retracts
8. Composite control horns 8 pieces
9. Aluminum Engine Mount
10.4 Aluminum Boom Bolts and Washer

1.
Locate the plastic hinges with pin and fit into slots that are cut into the wing
panels, trim slot as necessary. Hinge the Ailerons and Flaps on each wing
panel using Hysol or 30 min epoxy.
2.
Check the control surfaces on each wing panel and ensure that the glue
has cured and the control surface is secure. Locate the servo openings for
the ailerons and flap’s and install the servo’s using wood screws on each
wing, ensure the servo’s are facing in the correct direction as per the above
illustration

3.
Locate 4 composite control horns and cut a slot in each aileron and flap for
the control horn. Use 30 min epoxy or hysol to secure horn in place and let
cure. Assemble a pushrod using one clevis and ball link and secure to
servo. Pay close attention to have a slop free surface, any excess
movement can cause flutter during high speed flight.

4.
Hinge the rudder using 30
min epoxy or hysol and let
cure. Check the control
surface after the glue has
cured and ensure of a good
bond. Locate the servo
openings on each boom and
install a servo using wood
screws. Locate 2 control
horns and cut a slot in each
rudder and glue in place
using 30 min epoxy or hysol.

5.
Locate the fuselage and using a dremel make a hole for all turbine wires
and fuel lines. It is very important to make the hole large enough for the
starter motor to fit inside without touching the walls of the fuselage or
chaffing any of the fuel lines or wires.

6.
Install the turbine as per the manufactures instructions ensure that you
move the turbine as far forward as possible for CG purposes.
7.
Drill a pilot hole and then dremel out as to
accommodate the wing spars,wing bolt,
servo wires and air lines. After this is
complete test fit the wing panels to ensure a
proper fit.

8.
Hinge the elevator using 30 min epoxy or hysol and let cure. After the glue
has fully cured check control surface for a proper bond.
Cut the covering off approximately 1/2 inch from the end of the elevator this
part will go inside the booms

9. Fit both wings onto the to the fuselage using the aluminum spars
supplied and bolt them in place. Locate both booms and stabilizer and put
aside for assembly in the next steps. Attach one of the booms ( your
choice ) on to the wing using the bolts and washers supplied and ensure
that the stabilizer opening is facing inward. Now locate the other boom and
attach it to the the other wing only using the forward bolt and washer. This
will allow you to pivot the boom slightly so you can fit the stabilizer in place
for glueing.
Locate the stabilizer and temporarily attach it to each boom using the bolts
supplied for a test fit prior to glueing. Remove any covering from the
stabilizer as to ensure a proper bonding surface. After you are satisfied with
the fit remove the 4 bolts and apply hysol or 30 minute epoxy with micro
balloons to the stabilizer and the inside of the cavity in the boom. Attach the
stabilizer with the 4 bolts and washers and tighten. Screw the last bolt
through the wing into the boom and ensure you have 2 bolts on each wing.
Now ensure that the stabilizer is parallel to the wing and the booms are
properly fit to the stabilizer and let cure over night. After the glue has cured
use 15 minute epoxy with micro balloons and fill any gaps that are present
between the stabilizer and the boom cavity.

10. Install one mini servo on each boom for the movement of the elevator.
One servo has to be reversed so proper operation is attained. Glue 2
control horns in place on the elevator as per the below picture using hysol
or 30 minute epoxy with micro balloons at let cure. Install one pushrod onto
the servo and control and check operation. Before installing the second
pushrod make sure the servo is traveling in the correct direction.

11. Install the supplied fuel tank and UAT making sure there are no leaks
present. Use a small amount of Goop on the main fuel tank and UAT so
there is no movement during flight.
12. Install a standard size servo and retract valve and connect the air lines
as per the instructions supplied with the spring air retracts.

13. Install the nose wheel steering servo and ensure the servo is facing the
correct direction as per the above picture. Use pull-pull cables to actuate
the nose wheel steering. Do not over tighten the cables since this will
cause the nose gear to have problems locking in the down position.
using a dremel sand any excess fiber glass causing interferance with the
pull-pull operation
14. Locate the Canopy and trim to fit on to the the fuselage. We have
supplied you with a molded cockpit tub that is used as the base for the
canopy. Trim as necessary to have a proper fit and glue in place with goop
or canopy glue.

15. The canopy assembly can be secured in place many different ways.
We will show you the method we prefer due to its simplicity and cost.
The Canopy is held in place with 2-56 music wire inserted through the nose
of the airplane as shown above.

16.Control Throws and CG
Ailerons- 1/2 inch up
1/2 inch down measured at wing tip
Elevator- 3/4 inch up
3/4 inch down
*** The elevator is neutral when the top of the elevator is flush with the
top of the stabilizer****
Rudder- 1 1/4 inch left
1 1/4 inch right
Flaps- 2” inch down for take-off
3 1/2 inch down for landing
*** You will need 1/8 inch to 1/4 inch up elevator for landing flaps
depending on CG ***
These flap position have been thoroughly tested, increasing these throws
will not slow down the model or make the landing distance shorter.
Increasing landing flaps will cause the airplane to have unfavorable stall
characteristics.
CG Location- 12 3/4 inch back from the leading edge measured at the wing
root, Or you can weigh the nose of the airplane for a more accurate CG
measurement. The nose needs to weigh 1.5 lb, how we recommend you
do this is as follows. Place the airplane on a level surface and put the nose
gear on the scale, ensure that the main wheels are blocked up so when the
nose wheel is on the scale the airplane is completely level. ***** All CG
measurements are done with a full UAT and Gear Down*****

FIRST FLIGHT
If this is your first turbine we suggest you seek the help of an experienced
RC Jet Pilot for the maiden flight of your model. Before starting the turbine
ensure you have all safety equipment in place incase of a fire or other
problem.
We suggest you do not use take-off flaps on the first flight. The model uses
very little runway even with no flaps. The control throws for the airplane
are a starting point and can be changed for your desired flight needs. On
our flight testing we used about 15%-20% expo on elevator and ailerons.
After you get the airplane trimmed we suggest you extended flaps and slow
the airplane down to landing speed. The TORNADO will slow down to
about 20MPH with full landing flaps, at this speed the airplane is very
stable and maneuverable. On landing do not force the airplane down
decrease power to idle and hold the airplane off until it gently touches
down. Happy Flying!!!