Tornado BR 460 ESC Quick start guide

BR 460 ESC:
Operational Manual
CAUTION—READ THESE INSTRUCTIONS BEFORE USING THE MACHINE
www.tornadovac.com 1 - 00 - VACUUMS

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User Instructions Page
Product information …………………………………………… 3
Preparing for use ……………………………………………… 3
Controls ………………………………………………………… 3 4
Operation ………………………………………………………. 4
Storage …………………………………………………………. 4
Maintenance …………………………………………………… 4
After sales service …………………………………………….. 4
Technical specification ……………………………………….. 5
Fault diagnosis ………………………………………………… 6

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IMPORTANT
READ THESE INTSRUCTIONS CAREFULLY
• CAUTION - This machine is for dry use only and
should not be used or stored outdoors in wet condi-
tions.
1.3 Transporting the machine
CAUTION - THIS MACHINE IS HEAVY
Do not attempt to lift the machine without
assistance. Incorrect lifting techniques may result in
personal injury.
To move the machine around, pull the handle
backwards to bring the wheels into contact with the
floor enabling the machine to be moved easily
1. Carefully remove the machine and brushes from
their respective packaging.
2. Check machine for transit damage. Do not use
machine if damaged
3. Raise handle to working position
2.1 Fitting the brushes
WARNING - This appliance has been designed for
use with the brushes specified by the
manufacturer. The use of other brushes may impair
safety or cause damage.
Always ensure machine is unplugged before fitting or
removing parts.
• Release the two locking pins securing the top cover
and raise the cover to rest against the handle
• Disconnect the two hoses from the brush cowl
• Tip the cowl forward to reveal the brush spindles
• Remove the brush retaining clips from the spindle
ends, and slide the brush on to the spindle engaging
the narrow slot with the drive nib and refit the
retaining clips
• NOTE: Each brush is marked with (L)eft (R)ight to
indicate correct placement form operators position. If
brushes are installed incorrectly, the debris will be
pushed to outside of the machine
• Close the brush cowl and reconnect the two hoses
• Close the top cover and re-engage the locking pins
2.2 Electrical connection
Before connecting the machine to the power supply,
check that your supply voltage corresponds with that
marked on the rating label on the machine.
IMPORTANT - If the supply cord is damaged, it must
only be replaced by a special cord available from the
manufacturer or an authorized service agent.
Warning - This appliance must be grounded
We recommend the use of an RCD (Residual Current
Device) or an ECLB (Earth Leakage Circuit Breaker)
between the mains socket and the supply cord plug to
protect against electric shock.
This commercial escalator cleaning machine is
designed to clean all types of escalators and travelator
treads, and is ideally suited for use in airports,
shopping centers, railway stations, hotels and
Underground railway stations.
The following instructions contain important information
about the machine and safety to the operator.
Equipment must be operated, serviced and maintained
in accordance with the manufacturer’s instructions.
If in doubt contact the supplier of your machine.
1.1 Important Safety Instructions
When using electrical equipment basic safety
precautions should be followed including the following.
• Read all instructions carefully before use
• Keep children and unauthorized persons away from
the machine when in use
• Do not leave the machine connected to the electrical
supply when not in use, always remove the plug from
the outlet.
• Turn off the machine before removing the plug
• When unplugging pull the plug, not the supply cord
• Keep the power supply cord clear of moving parts.
During operation hazard may occur when running
the machine over the power supply cord
• Do not operate the machine with a damaged supply
cord or plug, or after the machine malfunctions or is
damaged in any way. Contact an authorized Service
Agent for repair or adjustment.
• The plug of the power supply cord must be removed
from the outlet before cleaning, repairing, and the
user maintenance of the machine
• The power supply cord is to be regularly inspected
for signs of damage. If the power supply cord is
damaged, it has to be replaced.
• Do not use where hazardous dust is present
• Do not use in an explosive atmosphere.
1.2 Guidelines for the operator
• Operator must be fully trained in the use of the
machine in accordance with these instructions, able
to perform user maintenance and correct selections
of brushes.
• Operators should be physically capable to
maneuver, transport and operate the machine
• Operators should be able to recognize unusual
operation of the machine and report any problems
• Keep hands and feet clear of rotating brushes
• Wear suitable footwear to avoid slipping
• Do not smoke when using the machines
1. Product Information
2. Preparing for use

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After use always wipe down and dry the machine. Re-
move the brushes and clean them under running water
and allow to dry. IMPORTANT - Never store the
machine with the brushes fitted as this will damage
the brushes. Check dust bag conditions and clean
filter as required.
Wrap supply cord around the handle ensuring that the
plug is not trailing on the floor. Store the machine in a
dry indoor area only.
WARNING - Before undertaking maintenance
operations or adjustments switch off machine and
unplug from the electricity supply.
The machine requires minimum maintenance apart
from the following checks by a trained operator
• Supply cord - Regularly inspect sheath, plug and
cord anchorage for damage or loose connection.
Only replace the supply cord with the type specified
in these instructions.
• Dust filter - Check filter condition when changing a
bag and clean or replace as necessary.
Should you require after sales service please contact
the supplier from whom you purchased the machine,
who will arrange service. Repairs and servicing of
Tornado products should only be performed by trained
tech.
The operating switches are located on the top of the
machine
1. Switch, vacuum motor
Used to switch vacuum motor ON and OFF
2. Switch, brush motor
Used to switch brush motor ON and OFF
NOTE - Both switches contain current overload cutouts.
If tripped they will reset automatically after a few
moments. If tripping repeatedly, refer to fault diagnosis
section.
The BR 460 ESC machine is designed to clean varying
widths of escalator and will therefore only clean part of
the width at a time. After each complete pass, move the
machine across the escalator to overlap previously
cleaned area until the full width has been cleaned.
4.1 Cleaning the escalator
• Wheel the machine to the bottom of the escalator
WARNING - Never attempt to use the machine at
the top of an escalator
• Fully unwind the supply cord and plug in to a
convenient outlet
• Ensure that the escalator is moving away from the
machine, reverse the direction of the escalator if
necessary
• Position the machine on the escalator such that the
rest bar situated just in front of the wheels sits on the
non-moving comb of the escalator
• Switch on the vacuum motor, followed by the brush
motor
• WARNING - Never start the machine without the
brushes fitted
4.2 Stain and spot removal
For degreasing and stain removal the escalator may be
lightly hand sprayed with ‘Escaclean’ chemical.
IMPORTANT - DO NOT SOAK THE ESCALATOR
4.3 Dust bag replacement
• Release the two locking pins and raise the top cover
• Push the top edge of the cardboard collar of the bag
towards the rear of the machine until the bag is
released from the vacuum tubes, and carefully
remove the bag for disposal
• Insert new bag pushing the rubber seals firmly over
the tube ends until the cardboard collar is flat against
the machine wall.
• Close the top cover and locking pins
The dust bag should be regulary replaced, and the
hoses checked for blockages. If a bag bursts ensure
that the filter is removed and cleaned before fitting a
new bag. IMPORTANT - The filter must be dry
before refitting.
3. Controls 5. Storage
4. Operation 6. Maintenance
7. After sales service

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. Technical specification