Tornado TIV7500 User manual

INTRODUCTION
Thank you for choosing Tornado Industrial Vacuum Cleaner, a high-quality product
based on the newest state-of-the-art technology. We hope that this device will be
to your satisfaction and meet your expectations. We are continuously striving to
improve our products in our product segment and will continue to supply the
market with new equipment.
NOTICE!
1.These instructions are only for TIV7500 Dust Extractor.
2. The TIV7500 is a 3 phase Auto Cleaning HEPA Dust Extractor, equipped with a high vacuum
heavy duty turbine motor. The innovated auto cleaning system solved the pain of consistently
manual cleaning every 10-15 mins, allows the operator uninterrupted working. This technology
without air compressor and printed circuit board, it is more reliable and lower maintain cost.
Ideal for clean construction areas and be connected larger size grinders, scarifies, shot
blasters to extract freshly cut, friable concrete dust. The machine is suitable for picking up dry,
non-flammable dust and debris in and indoor environment. It is not suitable for picking up
liquids.
3. Please pay particular attention to the safety regulations and safety instructions
4. Read the complete instruction manual before using.
5. All spare parts and accessories used with this device must be those specified by Tornado.
6. Check before and after use that all the switches are in OFF position.
Environmental protection
The packaging material can be recycled. Please do not throw the packaging material into
household waste; please send it for recycling.
Old devices contain valuable materials that can be recycled; these should be sent for
recycling. Batteries, oil, and similar substances must not enter the environment. Please dispose
of your old devices using appropriate collection systems.

1. SAFETY INSTRUCTIONS
When using an electrical appliance, basic precautions should always be followed, including
the following:
WARNING – To reduce the risk of fire, electric shock or injury:
Cables damaged through crushing or splitting can be dangerous if used and should be replaced
immediately. Risk of personal injury.
Make sure the assembly area is firm, so the dust extractor does not tip over. Risk of personal and
material injury.
Risk of pinching when handling the toggle fasteners.
The machine must not be used in environments where explosive gases may be present. Serious risk
of explosion.
Improper connection of the equipment-grounding conductor can result in a risk of electrical shock.
Check with a qualified electrician or service person if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug provided with the machine. If it will not fit the outlet.
Have a proper outlet installed by a qualified electrician.
Before using the machine, make sure that the power & voltage corresponds with the
voltage shown on the machines rating plate.
Do not leave machine when plugged in. Unplug cord from outlet when not in use and before
cleaning or servicing machine.
Do not use outdoors or on wet surface, this machine is for indoor and dry use only.
Do not allow to use as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturers recommended attachments.
Operators shall be adequately instructed on the use of the machine
This machine is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge.
Do not use with damaged cord or plug. If the machine is not working as it should, has been
dropped, damaged, left outdoors or dropped in water. Make sure it is repaired by a qualified
person.
Do not pull or carry by cord, use cord as handle, close a door on cord, or pull cord around sharp
edges or corners. Do not run the machine over cord. Keep cord away from heated surfaces.
Do not unplug by pulling on cord. To unplug, grasp the plug. Not the cord.
Do not handle plug or machine with wet hands.
Regularly inspect cord and plug for damage. If cord is damaged, it must be replaced by a
qualified person in order to avoid hazard.
Do not put any object into openings. Do not use with any opening blocked (accept during filter
cleaning procedure). Keep free of dust, hair and anything that may reduce airflow.
Keep hair, loose clothing, fingers and all parts of body away from openings and moving parts.
Turn off all controls before unplugging.
Do not use to pick up flammable or combustible liquids, such as gasoline, or use in areas where
they may be present.
Do not pick up any type of liquids.
Do not pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.
Use extra care when cleaning on stairs.
Do not use without dust bag and/or filters in place. Replace collection system and/or filters as
described in manual.
If using an extension cord, make sure the cord rating is suitable for this machine.
Do not modify machine from its original design.
Keep children and unauthorized persons away from machine when in use.
All repairs must be performed by a qualified service person. Use only manufacturer-supplied
or equivalent replacement parts.
Do not expose machine to rain or moisture. Store indoors only.
Connect to a properly grounded outlet only. See grounding instructions.

THERMAL PROTECTION
The dust extractor is equipped with a safety thermal protector to prevent motor from
overheating. Should thermal protector activate, turn off machine, unplug power cord and
check for full dust bag, vacuum hose clog or filter blockage. It may take up to 45 minutes
for the thermal protector to reset.
GROUNDING INSTRUCTION
The dust extractor must be grounded. If it should malfunction or breakdown, grounding
provides a path of least resistance for electric current to reduce the risk of electric shock. The
dust extractor is equipped with a cord having an equipment-grounding conductor and
grounding plug. The plug must be inserted into an appropriate outlet that is properly installed
and grounded in accordance with all local codes and ordinances.
SAFETY LABEL
The following label appears in front of the machine. Check all the details stated in the label
before using. Replace label if it is missing, becomes damaged or illegible. Failure to follow this
warning label may result in fire, electric shock or injury.
2.UNPACKING
When unpacking the machine, please check that the following accessories are included:
The hose with end fittings
Wand
Floor brush
If any of the above-mentioned parts are missing, please contact your local distributor or
our sales representative. For models that do not already have the front casters assembled
due to packaging limitations. Assemble the front casters using the using bolt or nut and
washer that are included in the package depending on your application. Protect the
environment:
Please dispose of packaging materials and used machine components in an
environmentally safe way according to local disposal regulations. Always remember to
recycle.
To assemble the accessories:
1. Connect the floor brush and wand 2. Connect the Wand and hose
3. Connect the hose and adaptor 4. Connect the accessories kit and the inlet
Note: Don’t rolling or twisting the hose when working.

3. FUNCTION
The machine is designed for vacuuming and separating dry, non-combustible dust with
an explosion limit value of 0.1mg/m3.
The dust extractor is started by the switch.
Press ”ON”, machine start
Press ”OFF”, machine stop
Press “Auto Cleaning”,self cleaning start
Dust-laden air is then sucked through the inlet valve at high speed via the suction hose. The
air is slowed down by the cyclone and coarse dust particles are separated out, partly by
centrifugal force and partly by gravity. Air and finer particles then pass through the double
filter system where separation is made. The machine is designed for filter cleaning by Auto
Pulsing.
The separated dust accumulates in the cyclone until the machine is switched off, when it
drops through the bottom flap into the plastic bag. The filter cleaning process is not
completed before it is clear that the dust inside the tank has fallen down into the collection
bag. In some extreme cases the adhesive ability of the dust must be broken manually. This
can be done by hitting the dust through the bag or tapping the tank using i.e. a rubber
hammer.
4.INNOVATED AUTO CLEANING SYSTEM
TIV7500 is a fully automatic filter cleaning vacuum, the filter cleaning system is on when
switch on the vacuum, there are 2 cylindrical filters rotate self cleaning, each filter will be
cleaned for 3 seconds, every vibration cleaning cycle is 24 seconds
Notice ！！！
Before connecting the power, please confirm the voltage is consistent with the label on the machine.

Make sure the electric plug and socket are matching
Make sure the hose and inlet are matching
Connect the accessories and hose end
Notice ！！！

Please disconnect the plug when the machine doesn’t work.

If suction remains poor, the HEPA filters needs to be replaced.
See instructions in chapter 6. FILTER CHANGE.
5. DUST STORAGE SYSTEM
The dust extractors are mainly equipped with continuous folding bagging system for
effective dust storage or a regular plastic bag system depending on model. The continuous
bag is a 22 m long plastic tube that will be divided into plastic bags using the zip ties
attached with the machine.
To assemble a new continuous bag:
Release the belt holding the last bag. Remove the holder, put in a new bag & pull out the
inner end upwards. Assemble the holder on to the machine and strap the opening facing
upwards with the belt. Pull down the outside end and close it using a zip tie.
All dust extractors can be used with continuous folding dust bags for single use. Also all
models can be fitted with the continuous bag system.
Only change continuous bag or regular bag after filter cleaning cycle have been completed.
To operate the continuous bag:
6. FILTER CHANGE
Risk of dust dispersion - Use personal safety equipment
Unhealthy dust can be spread during filter change. Accordingly, the user should wear
protective glasses, protective gloves, and a breathing mask conforming to protection class
FFP3.
1. Assemble the continuous bag, turn on the
machine.
2. Turn off the machine, the dust will drop down
to the bags.
3. Use a nylon tie to seal the bag
4. Cut the bag
WARNING
Remember to
switch off the machine and pull the plug out of the outlet before servicing.

Pre-filter
Turn counterclockwise to loosen the filter. Take the bag from the new filter.
Lift out the filter and place it gently in a plastic bag. This bag must be properly disposed.
Insert a new filter.
Important:
If you are removing the Pre-filter in order to clean it. Hitting the filter with force or use of
compressed air will destroy the filter. It can handle water, but high pressure water cleaning
will destroy it.
HEPA Filter
Loosen the two nuts on each filter cover cap. Carefully lift the filter into a clean plastic bag,
use the bag from the new filter. This bag must be properly disposed. Insert a new filter in
reverse order.
Important:
HEPA filters can’t be cleaned, trying this might destroy it. When installing the replacement
filter, make sure not touch the inside of the filter. Any kind of force/damage on the inside
of filter media will destroy the new filter.
7. SERVICE
When cleaning and servicing the machine, you must switch off the machine and
remove the plug from the outlet.
Avoid cleaning with a high pressure cleaner. If necessary, do not direct at the
openings on the machine, especially the opening for cooling air.
Before moving the machine from the work area, the machine must be cleaned.
All other equipment must be regarded as contaminated and be treated thereafter.
If possible, use a special suitable room.
Proper personnel protective equipment must be used. Dust can be spread when the
coarse filter and the absolute filter are replaced that can be hazardous to health.
Accordingly, the user should wear protective glasses, protective gloves, and a
breathing mask conforming to protection class FFP3.
All parts which are contaminated after service must be properly disposed of in plastic
bags according to all regulations.
If the machine has to be used for other purposes, it is extremely important that the
machine is cleaned, to avoid the spread of hazardous dust.
Do not puncture the HEPA filter. Risk of dust dispersion.
8. WARRANTY
All Tornado devices and accessories have a 12-month factory warranty counting from the
manufacturing date on the machine. Do not attempt to repair the suction apparatus
without the consent of the manufacturer.
The warranty does not cover defects which are the result of normal wear and tear,
negligence, defective use, unauthorized repair or the suction apparatus being connected
to the incorrect voltage.
In the event of any complaint, the suction apparatus or an agreed part of it must be
returned to us or our authorized representative for warranty examination and for any
warranty repair or replacement.

9. PROBLEM SOLVING
The dust extractors are designed and manufactured for severe environments and tasks,
but the user must note that the machine must be protected from knocks and blows.
Filter, seals, attachments, and connections are carefully adapted and selected with
regard to the operator’s work environment. Therefore, the operator and service
personnel must treat the machine with care in order for it to work correctly for many
years.
Issue
Cause
Solution
Motor doesn’t start
No Power
Plug in machine
Cable defective
Replace cable
Switch defective
Replace switch
Motor stops immediately after
starting
Wrong fuse
Connect to correct fuse
Shortcut in cable/machine
Order service
Motor runs but there is no suction
Hose not connected
Connect hose
Hose clogged/blocked
Clean hose
No dust collection bag
Fit dust collection system
Motor runs but poor suction
Hole in hose
Replace hose
Filter clogged
Clean filter/Replace filter
Loose top cover
Adjust
Defective gaskets
Replace affected gaskets
Dust blown from motor
Wrongly assembled or
damaged filter system
Adjust/Replace filters
Abnormal noise
Order service
Notice ！！！____________________________________
Any other problem please contact Tornado service
______________________________________________________

10. TECHNICAL DATA
Model TIV7500
Power（KW）7.5
Voltage（V/HZ）380/50
Vacuum（mbar）320
Airflow（m³/h）530
Pre filter 3.0m²＞99.9%@0.3μm
HEPA filter (H13) 3.6m²＞99.99%@0.3μm
Filter cleaning Automatic pulsing filter cleaning
Measurement（mm）630X1060X1450
Weight（kg）130
Collection Continuous drop down bag

S/N
P/N
Description
Quantity
Unit
1 TIV7500 dust extractor 1 PC
2 S8046 D50 S wands 1 PR
3 C2031 D70/50 reducer 1 PC
4
S8008
D50 EVA anti-static hose
7.5
Meter
5 S8006 D50 hose cuff 1 PC
6 S8045 D50 floor brush 1 PC
7 C2016 D70/75 Reducer 1 PC
8
S8040
D75 PU hose with PVC spiral
10
Meter
TIV7500/380V
Packing list

S/N P/N Description Quantity Dimension Note
1
TIV7500 dustbin kit
1
2
C2040
Upper barrel fixed support
2
3
C2041
Left connecting piece
1
4 C2039 Stand column 2
5 C2047 Right connecting piece 1
6 S9034 Heavy duty
aluminum alloy
caster 2 10”
7 S9022 Vacuum gauge 1
8
C2229
Pedestal
1
9
S9033
Heavy duty universal wheels
2
6”
Lockable
10
C2051
Back surround
1
11
Three phase turbine motor
1
12
Power pack
1
13
C2049
Back cover
1
14 C2006 Handrail 1
15 C2115 H13 Filter cover 3
16 S8031 H13 Filter 3
17
C2224
H13 filter cover
1
18
C2050
Front surround
1
19
S9022
Vacuum gauge
1
20
Connector socket
1
21
Connector plug
1
TIV7500/380V
Exploded views

TIV7500/380V
Dustbin kit
S/N
P/N
Description
Qty
Remark
1 S0100 Handel 2
2
C2205
top hat
1
3
S0099
Ball head nut
1
M6
4
S0013
Locknut
6
M6
5
S0023
Hexagon socket bolt with
semicircular head
6
M6*35
6
B0042
Driver module -230V
1
EU
7
C2207
Wind collector
1
8
B0040
Reversing valve assembly
3
9
C3018
420 sealing ring
1
10
C2187
filter fixed plate
1
11
S8057
TIV7500 main filter
2
12 C2285 filter cleaning motor holder 3
13 S1040 Speed-down motor 2 60-220V 10 rotation
14 C2069 Fixed block of motor driven sheet w
15 B0045 Motor driven sheet assembly 2
16
S0092
Hoop
3
40-63
17
S2008
Docking conductor
1
18
S8007
D50 EVA hose
3
D50*900mm
19
S8006
D50 hose cuff
3

S/N
P/N
Description
Quantity
Dimension
Note
1
S0059
Holder
3
2
C2284
Barrel
1
3 D70 side inlet kit 1
4 C2092 Flap holder 1
5 C2090 Flap 1
6
C2084
Bag holder
1
7
S0028
Hxagon bolt
1
M6*60
8
S0101
Nut
2
M8*15
9
S8036
Seal ring for bags
1
10
S0090
Bundling belt
1
11
S8035
Continuous folding bag
1
Including cable ties

S/N
P/N
Description
Quantity
Dimension
Note
2 C3032 70mm inlet 1
8 C3021 70 outer inlet 1
9 S0013 Locknut 4 M6
11
S0022
Half round inner hexagon bolt
1
M6*20
13
S0014
Locknut
1
M8
TIV7500/380V
D70 Inlet kit

TIV7500/380V
Electrical diagram