Toro LT3240 User manual

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 1 of 64 Part No. 111-4431 (A)
Spellbrook, Bishop’s Stortford, Herts. CM23 4BU, England.
Telephone: [phone] Fax: [phone] E-mail: [e-mail]
[e-mail] Web: www.toro.com / www.hayter.co.uk
SAFETY CAB WITH AIR CONDITIONING & HEATER BLOWER INSTRUCTION MANUAL & PARTS LIST
Model 02880
For LT3240 / T4240 / R3240T
Models 02740 / 02750 / 02770
ORIGINAL VERSION (EN)
SERIAL NO. 311000001
CONTENTS Page No.
INTRODUCTION 3
SAFETY PRECAUTIONS 4 - 7
Training 5
Preparation 5
Operation 5 - 6
Safety Symbols 7
EC CONFORMITY INFORMATION 8
Noise / Vibration levels 8
EC Declaration of Conformity 8
SPECIFICATIONS 9
CONTROLS 9
AIR CONDITIONING FITTING KIT (02740) 10 - 11
AIR CONDITIONING FITTING KIT (02770) 12 - 13
AIR CONDITIONING FITTING KIT (02750) 14 - 15
HEATER BLOWER KIT MODEL 02881 16 - 17
AIR CONDITIONING & HEATER BLOWER KIT MODEL 02882 18 - 21
SAFETY CAB MODEL 02880 22 - 35
Cab Frame 22 - 23
Rear Window 24
Front Window 25
Main Frame / Doors 26 - 27
Side Windows 28
Roof 29
Roof Insert 30 - 31
Front Mounting 32
Rear Mounting 33 - 34
Windscreen Washer 35
SAFETY CAB GENERAL ASSEMBLY 36 - 43
Introduction 36
Assembly 36 - 42
2 Post ROPS Removal 37
Water Bottle Assembly 37
Platform Tasks 38
Wiring 41
Template 1 - Washer Bottle Mounting Bracket 43

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 2 of 64 Part No. 111-4431 (A)
CONTENTS Page No.
BEACON INSTALLATION 44 - 47
Introduction 44
Assembly 44 - 46
REAR DEFLECTOR 46 - 47
Assembly 46 - 47
NOISE REDUCTION KIT 47
Assembly 47
AIR CONDITIONING & HEATING INSTALLATION 48 - 51
Introduction 48
Assembly 48 - 51
COMPRESSOR INSTALLATION 52 - 54
Assembly 52 - 54
HEATER BLOWER INSTALLATION 55 - 57
Assembly 55 - 57
Maintenance 57
Electrical Wiring 57
ROPS CAB, AIR CONDITIONING & HEATING INSTALLATION 58 - 59
Operation: Heater Blower Only 58
Operation: Air Conditioning Only 58 - 59
Maintenance 59 - 61
CUSTOMER INFORMATION 62
WARRANTY 63 - 64

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 3 of 64 Part No. 111-4431 (A)
INTRODUCTION
This manual provides instructions on the use of the safety cab and it’s accessories.
The Cab KS-524 (Model 02880) is designed to be tted to the machines listed above. This provides additional operator
protection, particularly when the mower is to be used on slopes and provides limited safety protection in the event of a roll-
over. For maximum safety, the seat belt must be correctly tted and worn by the operator.
The Heater Blower kit (Model 02881) has been designed to t to the Cab KS-524 (Model 02880) and to progressively enhance
the operator environment. This kit is incompatible with the air conditioning system and is therefore required to be removed if
the cab is subsequently upgraded to include the Air conditioner and Heater Blower (Model 02882).
The Air conditioner and Heater Blower (Model 02882), (with various tting kits), is designed for use with the safety cab to
progressively enhance the operator environment. Fitting of the Air conditioning system must be carried out by a qualied
technician.
The Air conditioning t kit (Model 02885) is to be used in conjunction with Model 02882 when tting the Air conditioning and
Heater Blower kit to the LT3240. Fitting of the Air conditioning system must be carried out by a qualied technician.
The Air conditioning t kit (Model 02883) is to be used in conjunction with Model 02882 when tting the Air conditioning and
Heater Blower kit to the T4240. Fitting of the Air conditioning system must be carried out by a qualied technician.
The Air conditioning r kit (Model 02884) is to be used in conjunction with Model 02882 when tting the Air conditioning and
Heater Blower kit to the R3240T. Fitting of the Air conditioning system must be carried out by a qualied technician.
This manual contains guidance for the correct assembly and operation of the Safety Cab and ventilation kits. It is provided for
the protection of those operating and servicing the equipment.
The Safety Cab must only be tted to the above machines by an authorised dealer.
These instructions include safety, training, preparation, operation, maintenance, health & safety, specications and
assembly. These instructions should be considered as part of the machine.
In pursuit of continuous product development, we reserve the right to alter specications without notice.
Left and Right: Throughout this manual refers to the mower when looking in the direction of forward travel.
This manual contains information on the following:
Cab KS-524: Model 02880
Heater Blower: Model 02881
Air conditioning & Heater Blower: Model 02882
Air conditioning tting kit LT3240: Model 02885
Air conditioning tting kit T4240: Model 02883
Air conditioning tting kit R3240T: Model 02884
Beacon kit LT3240: Model 02848
Beacon kit T4240 & R3240T: Model 02843
Noise reduction kit

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 4 of 64 Part No. 111-4431 (A)
SAFETY PRECAUTIONS
ATTENTION
THIS SYMBOL MEANS BE ALERT!
YOUR SAFETY IS INVOLVED
THIS SAFETY CAB AND ACCESSORIES ARE FOR USE ON THE LT3240, T4240 & R3240T.
READ THIS MANUAL BEFORE FITTING OR CARRYING OUT ANY WORK.
IT IS ESSENTIAL THAT SERVICE PERSONNEL AND OPERATORS STUDY IT FOR THEIR OWN SAFETY

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 5 of 64 Part No. 111-4431 (A)
SAFETY PRECAUTIONS
THESE INSTRUCTIONS ARE IN ADDITION TO THOSE CONTAINED IN THE MACHINE
OPERATORS MANUAL UNLESS OTHERWISE STATED. READ AND UNDERSTAND THE
SEPARATE MACHINE OPERATORS MANUAL BEFORE ATTEMPTING TO FIT THIS KIT.
THE FOLLOWING PRECAUTIONS MUST BE TAKEN TO HELP PREVENT ACCIDENTS.
Read the instructions carefully. Be familiar with the use of the equipment.
Ensure that the specied torque settings are adhered to.
The cab and its mountings must not be drilled, cut or altered in any way.
All drivers should seek and obtain professional and practical instruction. Such instruction should emphasise the need
for care and concentration when working with this equipment.
Ensure that all lifting equipment is in good condition and has sufcient capacity to lift the item required as specied in
this manual.
Always ask for assistance when lifting heavy or awkward loads.
Ensure that the seat belt is correctly tted and in good condition. Always replace a damaged seat belt.
Always wear the seat belt when the safety cab is tted.
Care should be taken when using the mower on any slope where ground conditions are such that there may be a risk
of the mower rolling over. The requirements of SI 1998 No. 2306 “Provisions and Use of Work Equipment
Regulations” should be considered.
WARNING: ALWAYS SEEK PROFESSIONAL ADVICE FROM YOUR LOCAL AUTHORISED DEALER IF,
AFTER STUDYING THIS, YOU ARE UNSURE HOW TO FIT THIS KIT.
Care should be taken when using the mower on any slope where ground conditions are such that there may be a risk
of the mower rolling over. The requirements of 89/355/EEC, as amended by 95/63/EEC ‘Provision and Use of Work
Equipment Directive’ should be considered.
Stability angles given are maximum gures and are for guidance only. Particular conditions such as wet grass or
uneven ground may not permit safe operation on the slope limit stated.
SAFETY PRECAUTIONS - TRAINING
SAFETY PRECAUTIONS - PREPARATION
SAFETY PRECAUTIONS - OPERATION

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 6 of 64 Part No. 111-4431 (A)
Remember there is no such thing as a ‘safe’ slope. Travel on grass slopes requires particular care. To guard against
overturning or loss of traction when travelling or mowing on a slope:
- Exercise extreme care when changing direction on a slope.
- Do not stop or start suddenly.
- Engage drive slowly.
- Keep machine speed low.
- Avoid tight turns.
- Stay alert for humps, hollows and other hidden hazards.
- Keep away from sharp inclines and steep slopes.
- A thorough risk assessment should be carried out by a competent person before travelling or mowing on a
slope.
Never park on a slope.
Use extreme caution when reversing.
Max slope angles of machines with ROPS.
LT3240 = 14º
R3240T, T4240 = 16º
WARNING: Please ensure that the correct angle decal is tted. 111-1530-A.
Decal - Slope angles
Part No: 111-1530 (A)
Location: Centre platform
LT3240 = 14ºMax
Decal - Slope angles
Part No: 111-0936 (A)
Location: Centre platform
T4240 = 16ºMax
R3240T = 16ºMax
SAFETY PRECAUTIONS - OPERATION Continued
Ground level
16 Degree Slope
14 Degree Slope
Fig 1
Fig 2
111-1530 (A)
111-1530 (A)
Fig 3

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 7 of 64 Part No. 111-4431 (A)
Decal - Warning Crush Hazard
Part No: 111-0773 (A)
Location: Centre platform
A) Safety Alert - Be aware to the possibility of injury
B) Crushing ngers. Force applied from side
Decal - Safety Alert
Part No:
Location:
A) Safety Alert - Be aware to the possibility of injury
Decal - Severing Toes or Fingers
Part No:
Location:
A) Danger of severing toes or ngers in cutting mechanism
Decal - Danger of Thrown Objects
Part No:
Location:
A) Danger of being hit by thrown objects
Decal - Read Operator’s Manual
Part No:
Location:
A) Carefully read the Operator’s Manual before using the machine
Decal - Hearing Protection
Part No:
Location:
A) Hearing protection should be worn
Decal - Protective Footwear
Part No:
Location:
A) Protective footwear should be worn
For all other decals please refer to the Operator’s Manual provided.
WARNING:
- Refrigerant must never be discharged into the atmosphere.
- Before separating parts or connections in the air conditioning system, drain refrigerant into a recycling bottle
and dispose of correctly.
WARNING: Air conditioning - To avoid any accidents, do not attempt to fill or top up your refrigerant. This
should only be carried out by a qualified technician.
Fig 4
SAFETY SYMBOLS
Fig 5
Fig 6
B
A
A
HAY-G00006-A
Fig 7
Fig 8
Fig 9
Fig 10
A
A
A
A
A

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 8 of 64 Part No. 111-4431 (A)
NOISE LEVEL
Operator’s Daily Personal Noise Exposure: TORO have no control over site conditions, duration of use, degree of cab doors/
windows, state of maintenance or adjustment of the mower. All of these factors will affect the operator’s daily personal
exposure level - LEP,d
Under typical working conditions, operator’s could be exposed to a daily personal noise exposure level in excess of 85dB(A)
LEP,d
If ear protection is required, ear protectors with good attenuation in the 63 - 8000 Hz frequency range should be used.
Employers of personnel using this machine are advised to read the “Noise at Work Regulations” as the operator’s daily per-
sonal exposure level could be above the “First Action Level”
Operator Ear level noises
LT3240: 80 dB(A)
T4240: 83 dB(A)
R3240T: 86 dB(A)
Sound pressure level:
The sound pressure level at the operator’s position is 85 dB (A) measured in accordance with European Standard EN836.
Wear Hearing
Protection
EC DECLARATION OF CONFORMITY
EC DECLARATION OF INCORPORATION
Manufactured by: HAYTER LIMITED,
Model Name:
Model No:
Complies with the provisions of the EU Directive: 79/622/EEC relating to the structures of wheeled or
forestry tractors (static testing), as amended and the regulations transposed into national law.
This SAFETY CAB has only been tested and approved for use on the following products:
Model No. / Name:
Model No. / Name:
Model No. / Name:
Authorised Signatory:
S.A Maryniak
(Technical Director)
Declaration done and technical documentation kept at:
HAYTER LIMITED
Spellbrook, Bishop’s Stortford,
Herts. CM23 4BU ENGLAND
Date: 03.03.11
Address:
declare that the:
02880
02740 LT3240
02750 T4240
02770 R3240T
SAFETY CAB AIR CONDITIONING AND HEATER BLOWER
Spellbrook, Bishop’s Stortford, Herts. CM23 4BU. ENGLAND

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 9 of 64 Part No. 111-4431 (A)
SPECIFICATIONS
Dimensions of machines with cab and Air conditioning
Weight: 84kg
Machine Model Overall Height Total weight with 8"cutterheads
CAB N/A 202 kg
LT3240 1785 mm 1317 kg
T4240 1775 mm 1870 kg
R3240T
Beacon
1775 mm
Add 150 mm
1869 kg
N/A
Windscreen washer bottle capacity: 0.17 litres
CONTROLS
Cab only:
Windscreen wiper ON / OFF switch
Windscreen washer ON / OFF switch
Beacon (optional) ON / OFF switch
Deluxe Cab - with Heater Blower:
Windscreen wiper ON / OFF switch
Windscreen washer ON / OFF switch
Beacon (optional) ON / OFF switch
Water Temperature Valve - ROTARY control
Blower Speed - 3 position switch
Super Deluxe Cab - with Air conditioning and Heater Blower:
Windscreen wiper ON / OFF switch
Windscreen washer ON / OFF switch
Beacon (optional) ON / OFF switch
Water Temperature Valve - ROTARY control
Blower Speed - 3 position switch
Cooling Temperature Control - ROTARY control

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 10 of 64 Part No. 111-4431 (A)
AIR CONDITIONING FITTING KIT (MODEL 02885) - 02740 PARTS LIST
1 SCREW M8*25 03162 4
2 SCREW M8*30 09369 1
3 SETSCREW M10*40*1.25 FINE PITCH 50-11-006 2
4 NUT M8 09441 4
5 WASHER - M10 SPRING 09480 3 NOT SHOWN
6 CLIP - 11-17mm 111-1716 2
7 PULLEY V1505 CRANKSHAFT 978108 1 NOT SHOWN
8 HOSE CLAMP HI-TORQUE 30-50mm 10-11-034 2
9 SETSCREW M10*35*1.25 111-0597 3 NOT SHOWN
10 FITTING - TEE 35mm 111-1569 1
11 FITTING - TEE 27mm 111-1570 1
12 PIPE UNION 111-1571 1
13 CLAMP - COMPRESSOR 111-1575 1
14 CLAMP - ALTERNATOR 111-1576 1
15 DRIVE BELT 111-1578 1
16 BRACKET - EXHAUST SUPPORT 111-1579 1
17 BRACKET - SIDE SUPPORT 111-1580 1
18 COMPRESSOR BRACKET 111-1581 1
19 WASHER PLAIN M8 ZWP1H000U 8
20 WASHER PLAIN M10 HEAVY ZWQ1J000U 2
21 FITTING KIT - AIR CONDITIONING LT3240 111-1466 1 NOT SHOWN
ITEM NO. DESCRIPTION PART NO. QTY ITEM NOTE

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 11 of 64 Part No. 111-4431 (A)
6
19
3
10
11
17
18
20
2
4
14
13
8
8
6
12
1
16
15
To Compressor
To Engine
Block
To Alternator
To Chassis
Engine
Mount Nut
Cut 15mm of the hose and connect
Tee piece to the hoses. Tighten the
hoses with clamps.
To Radiator
To Engine
Hose
Hose
Engine
Remove Plug from the engine
block. Connect the Union Pipe.
To Exhaust
Manifold
1
19
19
1
19 4
19
19
19
4
Inlet hose
Outlet hose
Fig 11
AIR CONDITIONING FITTING KIT (MODEL 02885) - 02740 PARTS LIST Continued

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 12 of 64 Part No. 111-4431 (A)
AIR CONDITIONING FITTING KIT (MODEL 02844) - 02770 PARTS LIST
1 SETSCREW M10*25*1.25 FINE PITCH 50-11-005 3
2 SETSCREW M12*40*1.25 FINE PITCH 111-1718 2
3 BRACKET - AIR CON 111-1512-03 1
4 ALTERNATOR ADJUSTER 111-1514-03 1
5 BRACKET AIR CON SUPPORT 111-1531-03 1
6 AIR CON ADJUSTER 111-1532-03 1
7 FAN BELT - XPA 1060 111-1647 1
8 BELT - XPA 1382 111-1648 1
9 SETSCREW M8*25 03162 1
10 WASHER M8 SPRING 03469 1
11 SETSCREW M10*30 09392 1
12 NUT M8 NYLOC INSERT T TYPE 09441 2
13 WASHER M10*21*1.45 FORM B 09479 5
14 WASHER SPRING M10 SC 09480 3
15 WASHER SPRING M12 SC 09599 2
16 BOLT M8*35 09631 1
17 NUT M10 NYLOC ZNN1J000U 1
18 WASHER PLAIN M8 ZWP1H000U 8
19 WASHER PLAIN M12 LD ZWP1L000U 2
20 HOSE CLAMP HI-TORQUE 25-40mm 10-11-033 2
21 HOSE UNION ¾ BSP 111-1571 1
22 HOSE CLAMP HI-TORQUE 11-17mm 111-1716 2
23 FITTING T PIECE (T4240) 977103 1
ITEM NO. DESCRIPTION PART NO. QTY ITEM NOTE

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 13 of 64 Part No. 111-4431 (A)
1
2
3
4
5
6
9
10
12
14
15
16
17
18
19
1
13
18
14
13
18
To Engine Block 18
Part of Engine
To Alternator See Detail B
13
19
To Engine Mount
18
12
7
8
To A/C Compressor
A/C Compressor
11
13
Remove Plug from engine. Connect the Union Pipe.
Cut 15mm of the hose and connect Tee piece to the hoses. Tighten the hoses with clamps.
20
Hose
Hose
21 22
22
23
Detail A
A
4
Part of Alternator
Detail B
Outlet hose
Inlet hose
Fig 12
AIR CONDITIONING FITTING KIT (MODEL 02844) - 02770 PARTS LIST Continued

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 14 of 64 Part No. 111-4431 (A)
AIR CONDITIONING FITTING KIT (MODEL 02844) - 02750 PARTS LIST
1 SCREW M8*25 03162 4
2 SCREW M8*30 09369 1
3 NUT M8 09441 4
4 WASHER PLAIN M12 HY09485 2
5ADAPTOR 3/8"BSP - ½"10-06-043 1
6 HOSE CLAMP HI-TORQUE 30-50mm 10-11-034 2
7 FITTING - TEE 35mm 111-1569 1
8 FITTING - TEE 27mm 111-1570 1
9 PIPE UNION 111-1571 1
10 COMPRESSOR BRACKET 111-1572 1
11 BRACKET - SIDE SUPPORT 111-1573 1
12 BRACKET - SUPPORT EXHAUST 111-1574 1
13 CLAMP - COMPRESSOR 111-1575 1
14 CLAMP - ALTERNATOR 111-1576 1
15 BELT - DRIVE 111-1577 1
16 HOSE CLAMP 111-1716 2
17 SETSCREW M12*40*1.25 FINE PITCH 111-1718 2
18 WASHER PLAIN M8 ZWP1H000U 8
19 FITTING KIT - AIR CON / HEATER T4240 111-1468 1 NOT SHOWN
ITEM NO. DESCRIPTION PART NO. QTY ITEM NOTE

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 15 of 64 Part No. 111-4431 (A)
1
2
3
4
5
6
7
8
10
11
12
13
17
18
14
6
16
16
9
15
1
18
18
1
18
3
3
To Exhaust
Manifold
To Compressor
To Chassis
Engine
Mount Nut
To Radiator
To Engine
Hose
Hose
To Alternator
Engine
Inlet hose
Remove Plug from engine
block. Connect the Union Pipe.
To Engine
Block
Cut 15mm of the hose and connect
Tee piece to the hoses. Tighten the
hoses with clamps.
18
18
3
Outlet hose
Fig 13
AIR CONDITIONING FITTING KIT (MODEL 02844) - 02750 PARTS LIST Continued

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 16 of 64 Part No. 111-4431 (A)
HEATER BLOWER KIT (MODEL 02881) - PARTS LIST
1 HEATER MATRIX 111-1556 1
2 WASHER PLAIN M8 ZWP1H000U 1
3 AIR DUCT - HEATER 111-1557 1
4 WASHER PLAIN M6*12*1.6 09472 10
5 NUT M6 NYLOC T TYPE 09438 10
6 SWITCH - HEATER 111-1558 1
7 LENS - HEATER SWITCH 111-1559 1
8 FUSE - 5 AMP 70-09-025 1
9 HANDLE - TEMP CONTROL 111-1560 1
10 MOUNT - TEMP CONTROL HANDLE 111-1561 1
11 TAP - HEATER HOSE 111-1562 1
12 NUT M8 09441 1
13 CLIP JUBILEE O/D ¾" TUBE 910845 4
14 CLIP - HOSE 111-1582 4
15 CONNECTOR - HOSE 111-1563 1
16 HOSE - HOT WATER I/D 14mm*0.85m 111-1564 1
17 CABLE - WIRING 111-1565 1 NOT SHOWN
18 HOSE - HOT WATER I/D 10.5mm*5.50m 111-1566 2
19 HOSE GUARD - 3.60m 111-1567 1
20 HOSE CLAMP HI-TORQUE 30-50mm 10-11-034 2
21 REDUCING BUSH 111-1568 1
22 FITTING - TEE 35mm 111-1569 1
23 FITTING - TEE 27mm 111-1570 1
24 TIE BAND HY3966 5 NOT SHOWN
25 PIPE UNION 111-1571 1
26 HEATER SYSTEM - MAUSER CAB 111-1459 1 NOT SHOWN
ITEM NO. DESCRIPTION PART NO. QTY ITEM NOTE

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 17 of 64 Part No. 111-4431 (A)
HEATER BLOWER KIT (MODEL 02881) - PARTS LIST Continued
Rear Pillar
RH
To Engine/ Radiator
To Engine Rear Pillar
RH
1
2
3
4
5
6
7
8
9
10
11
12
13 14
15
16
18
19
21
23
25
T424 Only
20
22
Cut 15mm off of the hose and connect tee piece to the hoses. Tighten the hoses with clamps.
13
20
B
A
FORWARD TRAVEL
A
B
5
4
Remove Plug from engine block. Connect the Pipe Union.
Fig 14

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 18 of 64 Part No. 111-4431 (A)
AIR CONDITIONING & HEATER BLOWER KIT (MODEL 02882) - PARTS LIST
1 SCREW M8*25 03162 4
2 WASHER ¼"*7/8"*0.8" THK 09263 3
3 SCREW M6*20 09363 10
4 SETSCREW M10*25*1.25 FINE PITCH 50-11-005 1
5 NUT M6 NYLOC INSERT TYPE 09438 10
6 NUT M8 NYLOC INSERT TYPE 09441 1
7 WASHER PLAIN M6*12*1.6 09472 26
8 HOSE CLAMP 11-17mm 111-1716 4
9 AIR CONDITIONING SYSTEM 111-1460 1
10 HANDLE - TEMP CONTROL 111-1560 1
11 MOUNT - TEMP CONTROL HANDLE 111-1561 1
12 TAP - HEATER HOSE 111-1562 1
13 HOSE - HOT WATER I/D 10.5mm*5.50m 111-1566 2
14 FUSE BOX - MAXI VAL 111-1583 1 NOT SHOWN
15 FUSE BOX - UNI VAL 111-1584 1 NOT SHOWN
16 BASE - A/C SWITCH 111-1585 1
17 BRACKET MOUNTING - A/C R/H 111-1586 1
18 BRACKET MOUNTING - A/C L/H 111-1587 1
19 CABLE - WIRING A/C 111-1588 1 NOT SHOWN
20 PLATE COVER - A/C FAN 111-1589 1
21 BRACKET - CONDENSOR 111-1590 1
22 PLATE - A/C SEPARATION 111-1591 1
23 HOSE - CLIMATIC 1 111-1592 1
24 HOSE - CLIMATIC 2 111-1593 1
25 HOSE - CLIMATIC 3 111-1594 1
26 COVER - A/C HOSE 111-1595 1
27 AIR DUCT - HEATER WITH A/C 111-1596 1
28 SEALING STRIP - 0.52m LG 111-1597 1
29 FOAM STRIP - 0.45m LG 111-1598 1
30 SEALING STRIP - 2.50m LG 111-1599 1
31 COMPRESSOR - 12V WITH CLUTCH 111-1600 1
32 SEAL - O RING 3/8"111-1601 3
33 SEAL - O RING ½"111-1602 2
34 SEAL - O RING 5/8"111-1603 1
35 SEAL - O RING 3/4"111-1604 1
36 SEAL - O RING 6.5-1.5 111-1605 1
37 SWITCH - PRESSURE 111-1606 1
38 TEMPERATURE REGULATOR 111-1607 1
39 COLLECTING TANK - DRYERS 111-1608 1
40 CONDENSOR 111-1609 1
41 AXIAL BLOWER 111-1610 2
42 HEAT EXCHANGER 111-1611 1
43 EXPANSION VALVE 111-1612 1
44 FAN SWITCH 111-1613 1
45 NUT FAN SWITCH FIXING 111-1614 2
46 KNOB FAN SWITCH 111-1615 2
47 BLOWER WHEEL 111-1616 1
48 BLOWER LOWER PART 111-1617 1
ITEM NO. DESCRIPTION PART NO. QTY ITEM NOTE

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 19 of 64 Part No. 111-4431 (A)
AIR CONDITIONING & HEATER BLOWER KIT (MODEL 02882) - PARTS LIST Continued
2
3
4
5
6
7
8
10
11
12
13
16
17
18
20
21
22
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
43
44
45
46
47
48
49
50
53
54
55
56
57
59
60
62
63
64
28
58
1
58
8
50
53
54
55
32
33
57
9
42
8
8
62
32
Engine /
Radiator
A/C Compressor
To A/C
Compressor
Rear Pillar LH
Engine
To A/C
Compressor
Rear Pillar LH
To Front
Pillar RH
To Front
Pillar LH
20 Amp
Slot 6
15 Amp
Slot 4
23
25
24
13
A
A
B
To Rear
Pillar RH
FORWARD TRAVEL
C
B
C
D
D
5
7
5
7
75
1
Fig 15

Issued: 01.04.11 Approved: Mod. No. 5060358 Sheet 20 of 64 Part No. 111-4431 (A)
AIR CONDITIONING & HEATER BLOWER KIT (MODEL 02882) - PARTS LIST Continued
49 HOSE - HOT WATER I/D 10.5mm*0.2m 111-1566 1
50 WATER DRAIN HOSE - 1.70m 111-1623 1
51 HOSE DIA. 17mm 111-1620 1 NOT SHOWN
52 HOSE GUARD - 1.80m 111-1621 1 NOT SHOWN
53 T-FITTING - A/C HOSE 111-1622 2
54 WATER DRAIN HOSE - 0.40m 111-1623 1
55 WATER DRAIN HOSE - 0.18m 111-1623 1
56 HOSE CLAMP - 77-90mm 111-1625 1
57 RIVET - 4*12 111-1627 4
58 SCREW 111-1628 4
59 FUSE 20 AMP 111-1642 1
60 FUSE 15 AMP 70-09-151 1
61 TIE BAND HY3966 20 NOT SHOWN
62 SCREW M8*20 ZDH1H020U 2
63 WASHER PLAIN M8 ZWP1H000U 1
64 WASHER PLAIN M10 HEAVY ZWQ1J000U 1
ITEM NO. DESCRIPTION PART NO. QTY ITEM NOTE