Toro Flex-Force Power System 81802 User manual

FormNo.3432-868RevC
Flex-ForcePowerSystem™
60VMAXBatteryCharger
ModelNo.81802—SerialNo.319000001andUp
ModelNo.81805—SerialNo.320000001andUp
ModelNo.81825—SerialNo.319000001andUp
ModelNo.81850—SerialNo.320000001andUp
ModelNo.81860—SerialNo.319000001andUp
ModelNo.81875—SerialNo.319000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3432-868*

Introduction
Thisbatterypack/chargerisintendedtobeusedbyresidential
homeowners.BatterychargersModel81802andModel81805are
designedtochargelithium-ionbatterypackModels81825,81850,81860,
and81875.Theyarenotdesignedtochargeanyotherbatteries.Using
theseproductsforpurposesotherthantheirintendedusecouldprove
dangeroustoyouandbystanders.
BatterypackModels81825,81850,81860,and81875aredesigned
primarilyforuseinmostFlex-ForcePowerSystem™products.
Readthisinformationcarefullytolearnhowtooperateandmaintain
yourproductproperlyandtoavoidinjuryandproductdamage.Youare
responsibleforoperatingtheproductproperlyandsafely.
Visitwww.Toro.comformoreinformation,includingsafetytips,training
materials,accessoryinformation,helpndingadealer,ortoregisteryour
product.
Safety
IMPORTANTSAFETYINSTRUCTIONS
1.SAVETHESEINSTRUCTIONS—Thismanualcontainsimportant
safetyandoperatinginstructionsforbatterypackModels81825,
81850,81860,and81875andbatterychargersModel81802and
Model81805.
2.Beforeusingthebatterycharger,readalltheinstructionsand
cautionarymarkingsonthebatterycharger,batterypack,and
productusingthebatterypack.
3.CAUTION—Toreduceriskofinjury,chargebatterypackModels
81825,81850,81860,and81875withbatterychargersModel81802
andModel81805only.Otherbrandsofbatterypacksmayburst,
causingpersonalinjuryanddamage.
©2020—TheToro®
Company
8111LyndaleAvenue
South
Bloomington,MN
55420
Registerat
www.Toro.com.
OriginalInstructions
(EN)
PrintedinChina
AllRightsReserved*3432-868*

4.WARNING—Pluggingthebatterychargerintoanoutletthatisnot
100to240Vcancauseareorelectricshock.Donotplugthe
batterychargerintoanoutletotherthan100to240V.Foradifferent
styleofconnection,useanattachmentplugadapteroftheproper
congurationforthepoweroutletifneeded.
5.CAUTION—Amistreatedbatterypackmaypresentariskofreor
chemicalburn.Donotdisassemblethebatterypack.Donotheat
thebatterypackabove68°C(154°F)orincinerateit.Replacethe
batterypackwithagenuineT orobatterypackonly;usinganother
typeofbatterypackmaycauseareorexplosion.Keepbattery
packsoutofthereachofchildrenandintheoriginalpackaginguntil
youarereadytousethem.
6.ThesedevicescomplywithPart15oftheFCCrules.Operationis
subjecttothefollowing2conditions:(1)Thesedevicesmaynot
causeharmfulinterference;and(2)thesedevicesmustaccept
anyinterferencereceived,includinginterferencethatmaycause
undesiredoperation.
I.Training
1.Donotallowpeoplewithreducedphysical,sensory,ormental
capabilitiesorwithoutexperienceandknowledgetousethebattery
chargerunlesstheyhavereceivedinstructionorsupervisionon
usingitsafelyandunderstandthehazardsinvolvedwhileusingit.
2.Donotallowchildrentouseorplaywiththebatterypackorbattery
charger;localregulationsmayrestricttheageoftheoperator.
II.Preparation
1.Useappliancesonlywithspecicallydesignatedbatterypacks.
Usingothertypesofbatterypacksmaycreateariskofinjuryand/or
re.
2.Donotuseadamagedormodiedbatterypackorbatterycharger.
Itmayexhibitunpredictablebehavior,resultinginre,explosion,
orriskofinjury.
3.Ifthesupplycordtothebatterychargerisdamaged,contactan
AuthorizedServiceDealertoreplaceit.
III.Operation
1.Donotusenon-rechargeablebatteries.
2.Chargethebatterypackwithonlythebatterychargerspeciedby
Toro.Achargersuitablefor1typeofbatterypackmaycreatearisk
ofrewhenusedwithanotherbatterypack.
3.Chargethebatterypackinawell-ventilatedareaonly.
3

4.Donotexposeabatterypackorbatterychargertoreorto
temperatureshigherthan100°C(212°F).
5.Followallcharginginstructionsanddonotchargethebatterypack
outsideofthetemperaturerangespeciedintheinstructions.
Otherwise,youmaydamagethebatterypackandincreasetherisk
ofre.
6.Underabusiveconditions,thebatterypackmayejectliquid;avoid
contact.Ifyouaccidentlycomeintocontactwiththeliquid,ushwith
water.Iftheliquidcontactsyoureyes,seekmedicalhelp.Liquid
ejectedfromthebatterypackmaycauseirritationorburns.
IV.MaintenanceandStorage
1.Donotallowchildrentocleanormaintainthebatterychargerwithout
supervision.
2.Whenthebatterypackisnotinuse,keepitawayfrommetalobjects
suchaspaperclips,coins,keys,nails,andscrewsthatcanmakea
connectionfrom1terminaltoanother.Shortingthebatteryterminals
maycauseburnsorare.
3.Donotattempttorepairthebatterypackorbatterycharger.Have
anAuthorizedServiceDealerperformserviceonthebatterypack
orbatterychargerusingidenticalreplacementpartstoensurethat
theproductissafelymaintained.
4.Donotdisposeofthebatteryinare.Thecellmayexplode.Check
withlocalcodesforpossiblespecialdisposalinstructions.
SAVETHESEINSTRUCTIONS
4

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletothe
operatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
decal137-9496
137-9496
1.Thebatterypackischarging.3.Thebatterypackisoverorunderthe
appropriatetemperaturerange.
2.Thebatterypackisfullycharged.4.Batterypackchargingfault
decal137-9495
137-9495
1.ReadtheOperator’sManual.3.Forindooruse.
2.Donotdiscard.4.Doubleinsulated
5

decal140-8472
140-8472
1.Readthe
Operator’s
Manual.
3.Residential
2.Donotdiscard.4.Double
insulated
decal137-9487
137-9487
1.Readthe
Operator’s
Manual.
4.Keepaway
fromopen
ames.
2.Recycle5.Donotexpose
torain.
3.Contains
lithiumions;
donotdiscard.
decal137-9489
137-9489
1.Readthe
Operator’s
Manual.
4.Keepaway
fromopen
ames.
2.Recycle5.Donotexpose
torain.
3.Contains
lithiumions;
donotdiscard.
6

decal137-9490
137-9490
1.Readthe
Operator’s
Manual.
4.Keepaway
fromopen
ames.
2.Recycle5.Donotexpose
torain.
3.Contains
lithiumions;
donotdiscard.
decal137-9461
137-9461
1.Batterychargestatus
decal140-2158
140-2158
1.Readthe
Operator’s
Manual.
4.Donotexpose
toame.
2.Recycle
thebattery
properly.
5.Donotexpose
torain.
3.Donotdiscard.
7

Setup
MountingtheBatteryCharger(Optional)
Ifdesired,mountthebatterychargersecurelyonawallusingthe
wall-mountkeyholesonthebackofthecharger.
Mountitindoors(suchasagarageorotherdryplace),nearapower
outlet,andoutofthereachofchildren.
RefertoFigure1forassistanceinmountingthecharger.
Slidethechargerovertheappropriatelypositionedhardwaretosecurethe
chargerinplace(hardwarenotincluded).
g290534
Figure1
8

ProductOverview
Specications
BatteryCharger
Model8180281805
Type60VMAXLithium-Ion
BatteryCharger
60VMAXLithium-Ion
BatteryRapidCharger
Input100to240VAC50/60Hz
Max2.0A
100to240VAC50/60Hz
Max5.0A
Output60VMAXDC2.0A60VMAXDC5.5A
BatteryPack
Model81825818508186081875
2.5Ah4.0Ah6.0Ah7.5Ah
Batterypack
capacity135Wh216Wh324Wh405Wh
Batterymanufacturerrating=60Vmaximumand54Vnominal.Actualvoltagevaries
withload.
AppropriateTemperatureRanges
Chargebatterypackat5°C(41°F)to40°C(104°F)*
Usebatterypackat-30°C(-22°F)to49°C(120°F)
Storebatterypack/chargerat5°C(41°F)to40°C(104°F)*
*Chargingtimewillincreaseifyoudonotchargethebatterywithinthis
range.Storethetool,batterypack,andbatterychargerinanenclosed
clean,dryarea.
9

Operation
ChargingtheBatteryPack
Important:Thebatterypackisnotfullychargedwhenyoupurchase
it.Beforeusingthetoolforthersttime,placethebatterypackin
thechargerandchargeituntiltheLEDdisplayindicatesthebattery
packisfullycharged.Readallsafetyprecautions.
Important:Chargethebatterypackonlyintemperaturesthatare
withintheappropriaterange;refertoSpecications(page9).
Note:Atanytime,pressthebattery-charge-indicatorbuttononthe
batterypacktodisplaythecurrentcharge(LEDindicators).
1.Ensurethattheventsonthebatteryandchargerareclearofany
dustanddebris.
g290533
Figure2
1.Batterypackcavity5.LEDindicators(currentcharge)
2.Batterypackventingareas6.Handle
3.Batterypackterminals7.ChargerLEDindicatorlight
4.Battery-charge-indicatorbutton8.Chargerventingareas
2.Lineupthecavityinthebatterypack(Figure2)withthetongueon
thecharger.
3.Slidethebatterypackintothechargeruntilitisfullyseated(Figure2).
4.Toremovethebatterypack,slidethebatterybackwardoutofthe
charger.
10

5.RefertothefollowingtabletointerprettheLEDindicatorlighton
thebatterycharger.
Indicator
light
Indicates
OffNobatterypackinserted
Green
blinking
Batterypackischarging
GreenBatterypackischarged
RedBatterypackand/orbatterychargerisoverorundertheappropriate
temperaturerange
RedblinkingBatterypackchargingfault*
*RefertoTroubleshooting(page13)formoreinformation.
Important:Thebatterycanbeleftonthechargerforshortperiods
betweenuses.
Ifthebatterywillnotbeusedforlongerperiods,removethebattery
fromthecharger;refertoStorage(page12).
11

Maintenance
Maintenanceandservicingarenotrequiredundernormalconditions.
Whenyoucleanthesurfaceoftheequipment,wipeitonlywithadrycloth.
Donotdisassembletheequipment;ifitisdamaged,contactyour
AuthorizedServiceDealer.
Storage
Important:Storethetool,batterypack,andchargeronlyin
temperaturesthatarewithintheappropriaterange;referto
Specications(page9).
Important:Ifyouarestoringthetoolforayearorlonger,removethe
batterypackfromthetoolandchargethebatterypackuntil2or3
LEDindicatorsturngreenonthebattery.Donotstoreafullycharged
orfullydepletedbattery.Whenyouarereadytousethetoolagain,
chargethebatterypackuntiltheleftindicatorlightturnsgreenon
thechargerorall4LEDindicatorsturngreenonthebattery.
•Disconnecttheproductfromthepowersupply(i.e.,removethebattery
pack)andcheckfordamageafteruse.
•Cleanallforeignmaterialfromtheproduct.
•Donotstoreanymachinewiththebatterypackinstalled.
•Whennotinuse,storethetool,batterypack,andbatterychargerout
ofthereachofchildren.
•Keepthetool,batterypack,andbatterychargerawayfromcorrosive
agents,suchasgardenchemicalsandde-icingsalts.
•T oreducetheriskofseriouspersonalinjury,donotstorethebattery
packoutsideorinvehicles.
•Storethetool,batterypack,andbatterychargerinanenclosedclean,
dryarea.
PreparingtheBatteryPackforRecycling
Important:Uponremoval,covertheterminalsofthebattery
packwithheavy-dutyadhesivetape.Donotattempttodestroyor
disassemblethebatterypackorremoveanyofitscomponents.
ContactyourlocalmunicipalityoryourauthorizedTorodistributorformore
informationonhowtoresponsiblyrecyclethebattery.
12

Troubleshooting
Performonlythestepsdescribedintheseinstructions.Allfurther
inspection,maintenance,andrepairworkmustbeperformedbyan
authorizedservicecenterorasimilarlyqualiedspecialistifyoucannot
solvetheproblemyourself.
ProblemPossibleCauseCorrectiveAction
Thebatterypackloses
chargequickly.
1.Thebatterypackisover
orundertheappropriate
temperaturerange.
1.Movethebatterypack
toaplacewhereitis
dryandthetemperature
isbetween5°C(41°F)
and40°C(104°F).
1.Thebatterycharger
isoverorunder
theappropriate
temperaturerange.
1.Unplugthebattery
chargerandmoveitto
aplacewhereitisdry
andthetemperature
isbetween5°C(41°F)
and40°C(104°F).
Thebatterychargerisnot
working.
2.Theoutletthatthe
batterychargeris
pluggedintodoesnot
havepower.
2.Contactyourlicensed
electriciantorepairthe
outlet.
TheLEDindicatorlighton
thebatterychargerisred.
1.Thebatterycharger
and/orbatterypack
isoverorunder
theappropriate
temperaturerange.
1.Unplugthebattery
chargerandmovethe
batterychargerand
batterypacktoaplace
whereitisdryandthe
temperatureisbetween
5°C(41°F)and40°C
(104°F).
13

ProblemPossibleCauseCorrectiveAction
1.Thereisanerrorin
thecommunication
betweenthebattery
packandthecharger.
1.Removethebattery
packfromthebattery
charger,unplugthe
batterychargerfrom
theoutlet,andwait
10seconds.Plugthe
batterychargerintothe
outletagainandplace
thebatterypackonthe
batterycharger.Ifthe
LEDindicatorlighton
thebatterychargeris
stillblinkingred,repeat
thisprocedureagain.
IftheLEDindicator
lightonthebattery
chargerisstillblinking
redafter2attempts,
properlydisposeofthe
batterypackatabattery
recyclingfacility.
TheLEDindicatorlight
onthebatterychargeris
blinkingred.
2.Thebatterypackis
weak.
2.Properlydisposeofthe
batterypackatabattery
recyclingfacility.
1.Thereismoistureon
theleadsofthebattery
pack.
1.Allowthebatterypack
todryorwipeitdry.
Thetooldoesnotrunor
doesnotruncontinuously.
2.Thebatteryisnotfully
installedintothetool.
2.Removeandthen
replacethebatteryinto
thetoolmakingsure
thatitisfullyinstalled
andlatched.
14

Notes:

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374-0282RevC