Toro Flex-Force Power System 60V MAX 66810 User manual

FormNo.3455-204RevA
Flex-ForcePowerSystem™60V
MAXBatteryPacksandChargers
ModelNo.66810—SerialNo.323000001andUp
ModelNo.88602—SerialNo.323000001andUp
ModelNo.88605—SerialNo.323000001andUp
ModelNo.88610—SerialNo.323000001andUp
ModelNo.88620—SerialNo.323000001andUp
ModelNo.88625—SerialNo.323000001andUp
ModelNo.88640—SerialNo.323000001andUp
ModelNo.88650—SerialNo.323000001andUp
ModelNo.88660—SerialNo.323000001andUp
ModelNo.88675—SerialNo.323000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3455-204*

WARNING
CALIFORNIA
Proposition65Warning
Thepowercordonthisproductcontains
lead,achemicalknowntotheState
ofCaliforniatocausebirthdefects
orotherreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thesechargersandbatterypacksareintendedto
beusedbyhomeownersandprofessionaloperators.
Thesebatterypacksaredesignedtobecharged
onlybyT oro60Vlithium-ionbatterychargers.These
chargersaredesignedtochargeonlyToro60V
lithium-ionbatterypacks.Theyarenotdesignedto
chargeanyotherbatteries.Usingtheseproductsfor
purposesotherthantheirintendedusecouldprove
dangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuinethe
manufacturerparts,oradditionalinformation,contact
anAuthorizedServiceDealerorthemanufacturer
CustomerServiceandhavethemodelandserial
numbersofyourproductready.Figure1identies
thelocationofthemodelandserialnumbersonthe
product.Writethenumbersinthespaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g397296
Figure1
1.Modelandserialnumberlocation.
ModelNo.
SerialNo.
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedinChina
AllRightsReserved

Safety-AlertSymbol
Thesafety-alertsymbol(Figure2)showninthis
manualandonthemachineidentiesimportantsafety
messagesthatyoumustfollowtopreventaccidents.
g000502
Figure2
Safety-alertsymbol
Thesafety-alertsymbolappearsaboveinformation
thatalertsyoutounsafeactionsorsituationsand
isfollowedbythewordDANGER,WARNING,or
CAUTION.
DANGERindicatesanimminentlyhazardoussituation
which,ifnotavoided,willresultindeathorserious
injury.
WARNINGindicatesapotentiallyhazardoussituation
which,ifnotavoided,couldresultindeathorserious
injury.
CAUTIONindicatesapotentiallyhazardoussituation
which,ifnotavoided,mayresultinminorormoderate
injury.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
Safety
IMPORTANTSAFETY
INSTRUCTIONS
1.SAVETHESEINSTRUCTIONS—Thismanual
containsimportantsafetyandoperating
instructionsforT oro60Vlithium-ionbattery
packsandT oro60Vlithium-ionbatterychargers.
2.Beforeusingthebatterycharger,readallthe
instructionsandcautionarymarkingsonthe
batterycharger,batterypack,andproductusing
thebatterypack.
3.CAUTION—Toreduceriskofinjury,chargeToro
60Vlithium-ionbatterypackswithT oro60V
lithium-ionbatterychargersonly.Otherbrands
ofbatterypacksmayburst,causingpersonal
injuryanddamage.
4.WARNING—Pluggingthebatterychargerinto
anoutletthatisnot120Vcancauseareor
electricshock.Donotplugthebatterycharger
intoanoutletotherthan120V.Foradifferent
styleofconnection,useanattachmentplug
adapterofthepropercongurationforthepower
outletifneeded.
5.ThesedevicescomplywithPart15oftheFCC
rules.Operationissubjecttothefollowing
2conditions:(1)Thesedevicesmaynot
causeharmfulinterference;and(2)these
devicesmustacceptanyinterferencereceived,
includinginterferencethatmaycauseundesired
operation.
3

I.Training
1.Donotallowchildrenoruntrainedpeopleto
operateorservicethisdevice.Allowonlypeople
whoareresponsible,trained,familiarwiththe
instructions,andphysicallycapabletooperate
orservicethedevice.
2.Donotallowchildrentouseorplaywiththe
batterypackorbatterycharger;localregulations
mayrestricttheageoftheoperator.
II.Preparation
1.Useappliancesonlywithspecicallydesignated
batterypacks.Usingothertypesofbattery
packsmaycreateariskofinjuryand/orre.
2.Donotuseadamagedormodiedbatterypack
orbatterycharger.Itmayexhibitunpredictable
behavior,resultinginre,explosion,orriskof
injury.
3.Ifthesupplycordtothebatterychargeris
damaged,contactanAuthorizedServiceDealer
toreplaceit.
III.Operation
1.Chargethebatterypackwithonlythebattery
chargerspeciedbyToro.Achargersuitablefor
1typeofbatterypackmaycreateariskofre
whenusedwithanotherbatterypack.
2.Chargethebatterypackinawell-ventilatedarea
only.
3.Followallcharginginstructionsanddo
notchargethebatterypackoutsideofthe
temperaturerangespeciedintheinstructions.
Otherwise,youmaydamagethebatterypack
andincreasetheriskofre.
4.Underabusiveconditions,thebatterypackmay
ejectliquid;avoidcontact.Ifyouaccidently
comeintocontactwiththeliquid,ushwith
water.Iftheliquidcontactsyoureyes,seek
medicalhelp.Liquidejectedfromthebattery
packmaycauseirritationorburns.
5.Donotexposeabatterypackortooltoreor
excessivetemperature.Exposuretoreor
temperatureabove130°C(265°F)maycause
explosion.
6.CAUTION—Amistreatedbatterypackmay
presentariskofre,explosion,orchemical
burn.
•Donotdisassemblethebatterypack.
•Replacethebatterypackwithagenuine
Torobatterypackonly;usinganothertypeof
batterypackmaycauseareorriskofinjury.
•Keepbatterypacksoutofthereachof
childrenandintheoriginalpackaginguntil
youarereadytousethem.
IV.MaintenanceandStorage
1.Donotallowchildrentocleanormaintainthe
batterycharger.
2.Whenthebatterypackisnotinuse,keepit
awayfrommetalobjectssuchaspaperclips,
coins,keys,nails,andscrewsthatcanmakea
connectionfrom1terminaltoanother.Shorting
thebatteryterminalsmaycauseburnsorare.
3.Donotattempttorepairthebatterypackor
batterycharger.HaveanAuthorizedService
Dealerperformserviceonthebatterypackor
batterychargerusingidenticalreplacementparts
toensurethattheproductissafelymaintained.
4.Checkwithlocalcodesforpossiblespecial
batterydisposalinstructions.
SAVETHESE
INSTRUCTIONS
4

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal144-3096
144-3096
decal137-9462
137-9462
decal137-9463
137-9463
1.Thebatterypackischarging.
2.Thebatterypackisfullycharged.
3.Thebatterypackisoverorundertheappropriatetemperaturerange.
4.Batterypackchargingfault
decal137-9461
137-9461
1.Batterychargestatus
decal145-8265
145-8265
1.Batterychargestatus
5

decal140-8471
140-8471
Model66810
decal145-8260
145-8260
1.ReadtheOperator’s
Manual.
3.Donotexposetorain.
2.Keepawayfromopenre
orames.
Model88620
decal140-8475
140-8475
1.ReadtheOperator’s
Manual.
3.Keepawayfromopenre
orames.
2.Call2Recycle®battery
recyclingprogram
4.Donotexposetorain.
Model88625
decal137-9454
137-9454
1.ReadtheOperator’s
Manual.
3.Keepawayfromopenre
orames.
2.Call2Recycle®battery
recyclingprogram
4.Donotexposetorain.
6

Model88640
decal140-2155
140-2155
1.ReadtheOperator’s
Manual.
3.KeeptheLithiumIon
batteryawayfromopen
reorames.
2.Call2Recycle®battery
recyclingprogram
4.Donotexposetorain.
Model88650
decal145-1479
145-1479
1.ReadtheOperator’s
Manual.
3.Keepawayfromopenre
orames.
2.Call2Recycle®battery
recyclingprogram
4.Donotexposetorain.
Model88660
decal137-9455
137-9455
1.ReadtheOperator’s
Manual.
3.Donotexposetorain.
2.Keepawayfromopenre
orames.
Model88675
decal137-9456
137-9456
1.ReadtheOperator’s
Manual.
3.Donotexposetorain.
2.Keepawayfromopenre
orames.
7

decal144-3094
144-3094
1.Thebatterypackis
charging.
3.Thebatterypackisover
orundertheappropriate
temperaturerange.
2.Thebatterypackisfully
charged.
4.Batterypackchargingfault
decal144-3098
144-3098
8

Setup
MountingtheBattery
Charger(Optional)
Ifdesired,mountthebatterychargersecurelyona
wallusingthewall-mountkeyholesonthebackof
thecharger.
Mountitindoors(suchasagarageorotherdryplace),
nearapoweroutlet,andoutofthereachofchildren.
RefertoFigure3forassistanceinmountingthe
charger.
Slidethechargerovertheappropriatelypositioned
hardwaretosecurethechargerinplace(hardware
notincluded).
g290534
Figure3
ProductOverview
Specications
BatteryCharger
Model886028860588610
Type60VMAX
Lithium-Ion
Battery
Charger
60VMAX
Lithium-Ion
BatteryRapid
Charger
Adapter
60VMAX
Lithium-Ion
Battery
Charger
Input120VAC
~2.0A,60Hz
120VAC
~5.0A,60Hz
120VAC
~2.0A,60Hz
Output60VDC
2.0AMAX
60VDC
5.5AMAX
60VDC
1.0AMAX
BatteryPack
Model88620886258864088650886608867566810
2.0
Ah
2.5
Ah
4.0
Ah
5.0
Ah
6.0
Ah
7.5
Ah
10.0
Ah
Battery
pack
capacity
108
Wh
135
Wh
216
Wh
270
Wh
324
Wh
405
Wh
540
Wh
Batterymanufacturerrating=60Vmaximumand54Vnominal.
Actualvoltagevarieswithload.
AppropriateTemperatureRanges
Chargebatterypackat5°C(41°F)to40°C(104°F)*
Usebatterypackat-30°C(-22°F)to49°C(120°F)
Storebatterypack/chargerat5°C(41°F)to40°C(104°F)*
*Chargingtimewillincreaseifyoudonotchargethe
batterywithinthisrange.
Storethetool,batterypack,andbatterychargerinan
enclosedclean,dryarea.
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous.
9

Operation
ChargingtheBatteryPack
Important:Thebatterypackisnotfullycharged
whenyoupurchaseit.Beforeusingthetoolfor
thersttime,placethebatterypackinthecharger
andchargeituntiltheLEDdisplayindicatesthe
batterypackisfullycharged.Readallsafety
precautions.
Important:Chargethebatterypackonlyin
temperaturesthatarewithintheappropriate
range;refertoSpecications(page9).
Note:Atanytime,pressthebattery-charge-indicator
buttononthebatterypacktodisplaythecurrent
charge(LEDindicators).
1.Ensurethattheventsonthebatteryandcharger
areclearofanydustanddebris.
2.Lineupthecavityinthebatterypack(Figure4)
withthetongueonthecharger.
3.Slidethebatterypackintothechargeruntilitis
fullyseated(Figure4).
4.Toremovethebatterypack,slidethebattery
backwardoutofthecharger.
5.RefertothefollowingtabletointerprettheLED
indicatorlightonthebatterycharger.
Indicator
light
Indicates
OffNobatterypackinserted
Green
blinking
Batterypackischarging
GreenBatterypackischarged
RedBatterypackand/orbatterychargerisoverorunder
theappropriatetemperaturerange
Red
blinking
Batterypackchargingfault*
*RefertoTroubleshooting(page12)formore
information.
Important:Thebatterycanbeleftonthecharger
forshortperiodsbetweenuses.
Ifthebatterywillnotbeusedforlongerperiods,
removethebatteryfromthecharger;referto
Storage(page11).
g290533
g331152
Figure4
1.Batterypackcavity6.Handle
2.Batterypackventingareas7.ChargerLEDindicator
light
3.Batterypackterminals8.Chargerventingareas
4.Battery-charge-indicator
button
9.Adaptercharger
5.LEDindicators(current
charge)
10

Maintenance
Maintenanceandservicingarenotrequiredunder
normalconditions.
Whenyoucleanthesurfaceoftheequipment,wipeit
onlywithadrycloth.
Donotdisassembletheequipment;ifitisdamaged,
contactyourAuthorizedServiceDealer.
Storage
Important:Storethetool,batterypack,and
chargeronlyintemperaturesthatarewithinthe
appropriaterange;refertoSpecications(page9).
Important:Ifyouarestoringthebatterypack
fortheoff-season,chargeituntil2or3LED
indicatorsturngreenonthebattery.Donotstore
afullychargedorfullydepletedbattery.When
youarereadytousethemachineagain,charge
thebatterypackuntiltheleftindicatorlightturns
greenonthechargerorall4LEDindicatorsturn
greenonthebattery.
•Disconnecttheproductfromthepowersupply(i.e.,
removethebatterypack)andcheckfordamage
afteruse.
•Cleanallforeignmaterialfromtheproduct.
•Donotstorethechargerwiththebatterypack
installed.
•Whennotinuse,storethetool,batterypack,and
batterychargeroutofthereachofchildren.
•Keepthetool,batterypack,andbatterycharger
awayfromcorrosiveagents,suchasgarden
chemicalsandde-icingsalts.
•T oreducetheriskofseriouspersonalinjury,do
notstorethebatterypackoutsideorinvehicles.
•Storethetool,batterypack,andbatterycharger
inanenclosedclean,dryarea.
PreparingtheBatteryPack
forRecycling
Important:Uponremoval,covertheterminalsof
thebatterypackwithheavy-dutyadhesivetape.
Donotattempttodestroyordisassemblethe
batterypackorremoveanyofitscomponents.
Lithium-ionbatterypackslabeledwiththe
Call2Recyclesealcanberecycledatany
participatingretailerorbatteryrecycling
facilityintheCall2Recycleprogram(US
andCanadaonly).T olocateaparticipating
retailerorfacilityclosesttoyou,pleasecall
1-800-822-8837orvisitwww.call2recycle.org.
Ifyoucannotlocateaparticipatingretaileror
facilitynearby,orifyourrechargeablebattery
isnotlabeledwiththeCall2Recycleseal,
pleasecontactyourlocalmunicipalityformore
informationonhowtoresponsiblyrecyclethe
battery.IfyouarelocatedoutsideoftheUS
andCanada,pleasecontactyourauthorized
Torodistributor.
11

Troubleshooting
Performonlythestepsdescribedintheseinstructions.Allfurtherinspection,maintenance,andrepairwork
mustbeperformedbyanauthorizedservicecenterorasimilarlyqualiedspecialistifyoucannotsolvethe
problemyourself.
ProblemPossibleCauseCorrectiveAction
Thebatterypackloseschargequickly.1.Thebatterypackisoverorunderthe
appropriatetemperaturerange.
1.Movethebatterypacktoaplace
whereitisdryandthetemperatureis
between5°C(41°F)and40°C(104°F).
1.Thebatterychargerisoverorunder
theappropriatetemperaturerange.
1.Unplugthebatterychargerandmove
ittoaplacewhereitisdryandthe
temperatureisbetween5°C(41°F)
and40°C(104°F).
Thebatterychargerisnotworking.
2.Theoutletthatthebatterychargeris
pluggedintodoesnothavepower.
2.Contactyourlicensedelectricianto
repairtheoutlet.
TheLEDindicatorlightonthebattery
chargerisred.
1.Thebatterychargerand/orbattery
packisoverorundertheappropriate
temperaturerange.
1.Unplugthebatterychargerandmove
thebatterychargerandbatterypack
toaplacewhereitisdryandthe
temperatureisbetween5°C(41°F)
and40°C(104°F).
1.Thereisanerrorinthecommunication
betweenthebatterypackandthe
charger.
1.Removethebatterypackfromthe
batterycharger,unplugthebattery
chargerfromtheoutlet,andwait10
seconds.Plugthebatterychargerinto
theoutletagainandplacethebattery
packonthebatterycharger.IftheLED
indicatorlightonthebatterychargeris
stillblinkingred,repeatthisprocedure
again.IftheLEDindicatorlighton
thebatterychargerisstillblinkingred
after2attempts,properlydisposeof
thebatterypackatabatteryrecycling
facility.
TheLEDindicatorlightonthebattery
chargerisblinkingred.
2.Thebatterypackisweak.2.Contactyourauthorizedservicedealer
ifthebatteryisinwarranty,orproperly
disposeofthebatterypackatabattery
recyclingfacility.
1.Thereismoistureontheleadsofthe
batterypack.
1.Allowthebatterypacktodryorwipeit
dry.
Thetooldoesnotrunordoesnotrun
continuously.
2.Thebatteryisnotfullyinstalledintothe
tool.
2.Removeandthenreplacethebattery
intothetoolmakingsurethatitisfully
installedandlatched.
12

Notes:

Notes:

CaliforniaProposition65WarningInformation
Whatisthiswarning?
Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.
WhatisProp65?
Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto
California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother
reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto
informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith
theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the
CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese
chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all.
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2)
haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.
Doesthislawapplyeverywhere?
Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot
limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder
retailersprovideProp65warningsontheirwebsitesorincatalogs.
HowdotheCaliforniawarningscomparetofederallimits?
Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning
atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow
thefederalandinternationalstandards.
Whydon’tallsimilarproductscarrythewarning?
•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
•TheenforcementofProp65isinconsistent.
•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.
Whydoesthemanufacturerincludethiswarning?
themanufacturerhaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproducts
theybuyanduse.themanufacturerprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithout
evaluatingthelevelofexposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.Whiletheexposurefromthemanufacturerproducts
maybenegligibleorwellwithinthe“nosignicantrisk”range,outofanabundanceofcaution,themanufacturerhaselectedtoprovidetheProp65
warnings.Moreover,ifthemanufacturerdoesnotprovidethesewarnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingto
enforceProp65andsubjecttosubstantialpenalties.
RevA