Toro 41250 User manual

FormNo.3405-939RevA
RoadLightandHomologationKit
MultiPro®1750TurfSprayer
ModelNo.41250—SerialNo.314000001andUp
InstallationInstructions
Thiskitisdesignedtoaddthelightcomponentsrequiredfor
on-roadtravel.Itisadedicatedattachmentforaturfspray
applicationvehicleandisintendedtobeusedbyprofessional,
hiredoperatorsincommercialapplications.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Readtheseinstructionscarefullytolearnhowtooperate
andmaintainyourproductproperly.Theinformationinthis
manualcanhelpyouandothersavoidinjuryandproduct
damage.AlthoughTorodesignsandproducessafeproducts,
youareresponsibleforoperatingtheproductproperlyand
safely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1illustratesthelocationofthe
modelandserialnumbersontheproduct.
Figure1
1.Modelandserialnumberplate
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3405-939*A

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Removetheseat.
Headlightsupport1
Bolt(5/16x2-1/4inch)3
Washer(5/16inch)3
Flangedlocknut(5/16inch)3
Headlight2
Rear-lightbracket(left)1
Rear-lightbracket(right)1
3
Rear-lightassembly2
Installthefrontandrearlights.
Decal3
Speedsign1
Flange-headbolts(5/16x3/4inch)2
4Flangelocknuts(5/16inch)2
Installthelicenseplatebracketsand
speedsigns.
Dataplate1
5Rivet(5x10mm)4Installthedataplate.
Turn-signalswitch1
6Hoseclamp1Installtheturn-signalswitch.
Hornassembly1
90°bracket1
Flange-headscrew(5/16x3/4inch)1
7Flangelocknut(5/16)1
Installthehorn.
Flashermodule1
Push-infastener1
8Fuse(15A)1
Installtheashermoduleandthe
main-blockfuse.
Wireharness1
9Cabletie6
Routeandinstallthewireharnesstothe
machine.
License-platelight1
Screw(#10x5/8inch)1
10Locknut(#10)2
Installthelicenseplatelight.
11Hazardswitch1Installthehazardswitch.
Hornswitch1
Buttoncover1
3-positionswitch1
12Light-switchdecal(plain)1
Installthelightswitchandthehorn
button.
13Nopartsrequired–Connectthebattery.
2

ProcedureDescriptionQty.Use
Lock-mountbracket1
Latch1
Grip1
Hex-headscrew(12x30mm)1
14
Locknut(12mm)1
Installtheseatlock.
15Nopartsrequired–Installtheseat.
3

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Movethemachineontoalevelsurface,settheparking
brake,shutoffthepump,shutofftheengine,and
removetheignitionkey.
2.Unlatchtheseatbypushingtheseat-latchhandle
rearward(Figure2).
Figure2
1.Seat3.Seat-latchhandle
2.Proprod
3.Rotatetheseatandseatplateforwarduntiltheendof
theproprodattheprop-rodbracketisatthebottom
ofthegrooveofthebracket(Figure2).
4.Disconnectthebatterybyremovingtheboltandnut
thatsecurestheterminalofthepositive-batterycable
tothepositivepostofthebattery.
Note:Ensurethattheterminalofthebatterycable
doesnottouchthepost.
Figure3
1.Nut3.Terminal(positive-battery
cable)
2.Batterypost4.Bolt
2
RemovingtheSeat
NoPartsRequired
Procedure
1.Removetheelectricalconnectorofthechassisharness
thatconnectstotheseat-switchconnector(Figure4).
Figure4
1.Connector(chassis
harness)
2.Seat-switchconnector
2.Removethehairpinthatsecurestheproprodtothe
bracketatthebottomoftheseatplate(Figure5).
4

Figure5
1.Washer3.Hairpin
2.Bracket(seat)4.Proprod
3.Removethe2hairpinsthatsecurethepivotttingof
theseatplatetothechassisbrackets(Figure6).
Figure6
1.Seatplate4.Pivottting(seatpan)
2.Seat5.Chassisbracket
3.Hairpin6.Pivotpin
4.Removethe2pivotpinsthatsecuretheseatandseat
platetothechassis(Figure6).
5.Lifttheseatandseatplateupandoutofthemachine
(Figure7).
Figure7
1.Seatplate2.Seat
5

3
InstallingtheFrontandRear
Lights
Partsneededforthisprocedure:
1Headlightsupport
3Bolt(5/16x2-1/4inch)
3Washer(5/16inch)
3Flangedlocknut(5/16inch)
2Headlight
1Rear-lightbracket(left)
1Rear-lightbracket(right)
2Rear-lightassembly
InstallingtheFrontLights
1.Aligntheholesinthefront-lightsupportwiththeholes
inthefrontchannelofthechassis(Figure8).
Figure8
1.Flangedlocknut4.Washer
2.Frontchannel5.Bolt(5/16x2-1/4inch)
3.Front-lightsupport
2.Securethelightsupporttothechannelwiththe3bolts
(5/16x2-1/4inch),3washers,and3angedlocknuts
(Figure8).
3.Torquetheboltsandnutsto19.8to25.4N∙m(175
to225in-lb).
4.Removethelocknut(10mm),1jointhalf,and1
serratedshellfromtheheadlightassembly(Figure9).
Figure9
1.Threadedpost(headlight)4.Verticalhole(front-light
support)
2.Jointhalf5.Locknut(10mm)
3.Serratedshell
5.Alignthethreadedpostoftheheadlightwiththe
verticalholeattheendoftheheadlightsupport(Figure
9).
Note:Ensurethattheupperjointhalfandtheserrated
shellarealignedasshowninFigure9.
6.Installtheheadlighttothefront-lightsupportwiththe
serratedshell,jointhalf,locknutthatyouremovedin
step4andtightenthenuthandtight.
7.Repeatsteps4through6fortheotherheadlight.
6

InstallingtheRearLights
1.Aligntheholesoftherear-lightbracketwiththe2
holesinthecenter-boomchannel.
Note:Theleftandrightrear-lightbracketareunique.
Ensurethattheshortangeofthebracketisushwith
thesurfaceofthechannel.
Figure10
Leftbracketinstallationshown;rightbracketinstallation
issimilar
1.Flanged-headbolt(5/16x
3/4inch)
3.Locknut(5/16inch)
2.Rear-lightbracket(left
bracketshown)
4.Boom-framechannel
2.Securethebrackettotheframewiththe2anged-head
bolts(5/16x3/4inch)and2locknuts(5/16inch)as
showninFigure10.
3.Repeatsteps1and2fortheotherrear-lightbracketat
theotherendofthecenter-boomchannel.
4.Aligntherear-lightassemblytotherear-lightbracket
withtheamber-lensoutboard(Figure11).
Figure11
1.Rear-lightassembly2.Rear-lightbracket
5.Securetherear-lightassemblytothebracketwiththe2
nuts(5/16-18)andthe2lockwashersthatareprovided
withthelightassembly.
6.Repeatsteps4and5attheotherrear-lightbracketat
theotherendofthecenter-boomchannel.
4
InstallingtheSpeedSignsand
LicensePlateBrackets
Partsneededforthisprocedure:
3Decal
1Speedsign
2Flange-headbolts(5/16x3/4inch)
2Flangelocknuts(5/16inch)
InstallingtheSpeedDecaltheSprayer
Tank
1.Attheleftandrightsidesofthetank,measurefrom
thetopofthesprayertankdownwardapproximately
120mm(4-3/4inches)andmarkthatlocationonthe
tankwithapieceoftape(AofFigure12).
Figure12
1.Topofthetanktothe
edgeofthetape—120mm
(4-3/4inches)
2.Frontofthetanktothe
edgeofthetape—469mm
(18-7/16inches)
2.Attheleftandrightsidesofthetank,measurefrom
thefrontofthesprayertankrearwardapproximately
469mm(18-7/16inches)andmarkthatlocationon
thetankwithapieceoftape(AofFigure12).
7

3.Removethebackingfromaspeeddecal.
4.Alignthetopandforwardedgesofthesprayerdecal
(BofFigure12)withthetapemarksthatyoumade
insteps2and1.
5.Pressthedecalontothesurfaceofthetankfromthe
topdownwhileremovingairbubblesasyouapplythe
decal.
6.Removethemaskingtapefromthetank.
7.Repeatsteps3though6attheothersideofthetank.
InstallingtheSpeedSignthe
Center-BoomSection
1.Removethebackingfromaspeeddecal(AofFigure
13).
Figure13
2.AlignthedecaltothespeedsignasshowninBof
Figure13.
3.Pressthedecalontothesurfaceofthetankfromthe
topdownwhileremovingairbubblesasyouapplythe
decal.
4.Removethe2angelocknuts(5/16inch)thatsecure
thebracketforthelift-cylindermanifoldtothe
lift-cylindermount(Figure14).
Note:Donotremovethe2ange-headbolts(5/16
x1inch)
Figure14
1.Flangelocknuts(5/16
inch)
4.Bracket(lift-cylinder
manifold)
2.Lift-cylindermount5.Speedsign
3.Flange-headbolt(5/16x
1inch)
5.Assemblethespeedsigntothe2ange-headbolts
(5/16x1inch)withthe2angelocknuts(5/16inch)
thatyouremovedinstep4.
6.Torquethenutsandboltsto198to254N∙m(175to
225in-lb).
8

InstallingtheLicensePlateBrackets
1.Assemblethelicense-platebrackettothesupport
bracketwiththe2ange-headbolts(5/16x3/4inch)
and2angelocknuts(5/16inch)asshowninFigure
15.
Figure15
1.Flange-headbolts(5/16x
3/4inch)
3.Supportbracket
2.License-platebracket4.Flangelocknuts(5/16
inch)
2.Aligntheholesinthesupportbracketwiththeholesin
theframeofthecenter-boomsection(AofFigure16).
Figure16
1.Flange-headbolts(5/16x
3/4inch)
3.Frame(center-boom
section)
2.Supportbracket4.Flangelocknuts(5/16
inch)
3.Assemblethesupportbrackettothecenter-boom
section(BofFigure16)with2ange-headbolts(5/16
x3/4inch)and2angelocknuts(5/16inch).
9

5
InstallingtheDataPlate
ForMachinesOperatedInGermany
Partsneededforthisprocedure:
1Dataplate
4Rivet(5x10mm)
Procedure
1.Attheforwardendoftherightplatformchannel,
measure51mm(2inches)rearwardandmarkthe
channel(Figure17).
Figure17
2.Alignthedataplatetotheplatformchannelasshown
inFigure17andmarkthe4holelocations.
3.Centerpunchtheplatformchannelatthe4marks
(Figure17).
4.Drill4holes3mm(1/8inch)throughthechannelat
thecenterpunchmarks(Figure17).
5.Rivetthedataplatetotheplatformchannel(Figure18).
Figure18
1.Dataplate3.Rightplatformchannel
2.Rivet
6
InstallingtheTurn-Signal
Switch
Partsneededforthisprocedure:
1Turn-signalswitch
1Hoseclamp
Procedure
1.Aligntheturn-signalswitchwiththesteering-wheel
valve.
Note:Theorientationoftheturn-signalswitchwill
varyifthefoammarkerisinstalled.
2.Placethehoseclampoverthesteering-wheelvalve,
andinsertthehoseclampthroughtheopeningonthe
turn-signalswitch(Figure19).
3.Securetheturn-signalswitchtothesteeringcolumn
withthehoseclamp(Figure19).
10

Figure19
1.Turn-signalswitch3.Hoseclamp
2.Steering-wheelvalve
7
InstallingtheHorn
Partsneededforthisprocedure:
1Hornassembly
190°bracket
1Flange-headscrew(5/16x3/4inch)
1Flangelocknut(5/16)
Procedure
1.Removethenutand90°bracketfromthehorn
assembly(Figure20).
Figure20
1.Horn3.Nut
2.90°bracket
2.Rotatethe90°bracketasshowninFigure20and
looselysecureittothemountingstudofthehorn
assemblywiththenutthatyouremovedinstep1.
Note:Youwilltightenthenutofthehornassemble
inalaterprocedure.
3.Aligntheholeintheshortlegofthe90°bracketwith
theholeintherear-platformchannel(Figure21).
4.Assemblethe90°brackettotheplatformchannelwith
theange-headscrew(5/16x3/4inch)andtheange
locknut(5/16)asshowninFigure21.
Figure21
1.Hornassembly3.Flangelocknut(5/16)
2.Flange-headscrew(5/16
x3/4inch)
5.Torquetheange-headscrewandangelocknutto
198to254∙N∙m(175to225in-lb).
11

8
InstallingtheFlasherModule
andtheMain-BlockFuse
Partsneededforthisprocedure:
1Flashermodule
1Push-infastener
1Fuse(15A)
InstallingtheFlasherModule
1.Aligntheashermodulewiththeholeintheframeof
themachine(Figure22).
2.Insertthepush-infastenerthroughtheholeinthe
ashermoduleandtheframeofthemachine(Figure
22).
Figure22
1.Flashermodule2.Push-infastener
InstallingtheMain-BlockFuse
Insertthefuseintothemain-blockframe(Figure23).
Figure23
1.Fuse(15A)2.Main-blockframe
12

9
RoutingandInstallingtheWire
HarnesstotheMachine
Partsneededforthisprocedure:
1Wireharness
6Cabletie
PreparingtoRoutetheWireHarness
Usethefollowinggraphicforanoutlineofroutingthewireharnesstothemachine(Figure24).
Figure24
13

RoutingtheWireHarnesstotheSide
Console
1.Routetheharnessthroughthefrontoftheseatshroud
(Figure25).
Figure25
1.Openinginthefrontoftheseatshroud
2.Routetheharnesstothesideconsole(Figure26).
Figure26
1.Harness
RoutingtheWireHarnesstotheBattery
1.Routetheharnesstotheleftfromthesideconsoleto
theashermodule.
2.Routetheharnesslegwiththeringterminaltothe
positivepostofthebattery(Figure27).
Note:Connecttheharnesslegwiththeringterminal
tothepositivepostofthebatteryjustbeforeinstalling
theseatshroudandseat.
Figure27
1.Ringterminal2.Positive(+)batterypost
RoutingtheWireHarnesstothe
Turn-Signal
1.Removethe2boltsthatsecurethehosecovertothe
machineandremovethehosecover(Figure28).
Figure28
1.Hosecover2.Bolts
2.Routethewireharnessforwardandalongthehoses
towardtheheadlights,theturn-signalswitch,andthe
horn.
3.Connectthelegofthewireharnesswiththe8-socket
connectortothe8-pinconnectoroftheturn-signal
switch(Figure29).
14

Figure29
1.Turn-signalswitch2.8-socketconnector
RoutingtheWireHarnesstotheHorn
1.Routethewireharnessthroughthegrommetatthe
holeintherear-angleplatformtothehorn(Figure30).
Figure30
1.Horn2.Grommetatthehole
2.Connectthewire-harnesslegwiththe2terminalsto
the2terminalsonthehorn(Figure31).
Note:Rotatethehornasneededtoconnectthe
terminalsforthewireharness.
Figure31
1.Horn3.Terminalofthe
wire-harnessleg
2.Terminalofthehorn
3.Tightenbyhandthenutthatsecuresthehorntothe
90°bracket;refertoFigure20in7InstallingtheHorn
(page11).
RoutingtheWireHarnesstothe
Headlights
1.Routethewireharnessalongthehosesintheoor-pan
opening(Figure32).
Figure32
1.Floor-panopening3.Hoses
2.Wireharness
2.Routetheshortlegofthewireharnesstotheright
headlight.
3.Routethelonglegofthewireharnesstotheleft
headlight.
4.Connectthe6-socketconnectorofthewireharnessto
the6-pinconnectoroftherightheadlight(Figure33).
15

Figure33
1.6-socketconnector3.Rightheadlight
2.6-pinconnector
5.Repeatstep4fortheleftheadlight.
6.Assemblethehosecovertotheooroftheoperator’s
platformwiththe2boltsthatyouremovedin
removedinstep1ofRoutingtheWireHarnesstothe
Turn-Signal(page14).
ConnectingtheWireHarnesstothe
FlasherModule
1.Routetheharnesslegwiththe6-socketconnectorto
the6-bladeconnectoroftheashermodule(Figure
34).
Figure34
1.Flashermodule3.6-bladeconnector
2.6-socketconnector
2.Plugthesocketconnectorintotheashermodule.
RoutingtheWireHarnesstothe
Taillights
1.Routethetaillightlegofthewireharnessfromthe
ashermodulerearwardalongtheright-frametube
betweentheframetubeandtheengine(Figure35).
Figure35
1.Flashermodule3.Engine
2.Right-frametube
2.Routethewireharnessalongtheright-framechannel
adjacenttothetank(Figure36).
Figure36
1.Wireharness2.Tank
3.Routethewireharnessacrosstheboom-valvebracket
(Figure37).
16

Figure37
1.Wireharness3.4-socketconnector(LEFT
REARTURN/BRAKESIGNAL)
2.Boom-valvebracket
4.Routethewireharnesstotheleftoftheowmeterand
towardtheboom-framechannel(Figure38).
Figure38
1.4-socketconnector(LEFT
REARTURN/BRAKESIGNAL)
3.4-socketconnector(RIGHT
REARTURN/BRAKESIGNAL)
2.Bulletconnectors(LICENSE
LIGHT)
5.Routethe2bulletconnectorslabeledLICENSELIGHT
throughthe25mm(1inch)holeinthelicense-plate
bracket(Figure38).
6.Connectthe4-socketconnectorofthewireharnessto
the4-pinconnectorofthetail-lightlead(Figure39).
Figure39
1.Taillight3.4-pinconnector
2.4-socketconnector
7.Repeatstep6fortheothertaillight.
10
InstallingtheLicense-Plate
Light
Partsneededforthisprocedure:
1License-platelight
1Screw(#10x5/8inch)
2Locknut(#10)
Procedure
1.Insertthe2bulletconnectorslabeledLICENSELIGHT
intothe2socketsofthelicense-platelight(Figure40).
Figure40
1.License-platelight3.Bulletconnector(labeled
LICENSELIGHT)
2.Socket
17

2.Alignthelensforthelightdownandtheholesinthe
lightwiththeholesinthelicense-platebracket(Figure
41).
Figure41
1.License-platelight3.Screw(#10x5/8inch)
2.Locknut(#10)4.License-platebracket
3.Assemblethelighttothebracket(Figure41)withthe2
screws(#10x5/8inch)and2locknuts(#10).
Note:Ensurethatthewiresarenotpinchedbetween
thelightandthelicense-platebracket.
11
InstallingtheHazardSwitch
Partsneededforthisprocedure:
1Hazardswitch
Procedure
1.Removetheholeplugforthehazardswitchfromthe
controlpanelontheside-consolemount(Figure42).
Figure42
1.Holeplug2.Side-consolemount
2.Routethe8-socketconnectorofthewireharness
throughtheholeintheside-consolemount(Figure43).
Figure43
1.8-socketconnector2.Holeintheside-console
mount
3.Connectthe8-socketconnectorofthewireharnessto
the8-bladeconnectorofthehazardswitch(Figure44).
Figure44
1.8-socketconnector2.Hazardswitch(8-blade
connector)
18

12
InstallingtheLightSwitchand
theHornButton
Partsneededforthisprocedure:
1Hornswitch
1Buttoncover
13-positionswitch
1Light-switchdecal(plain)
InstallingtheHornSwitch
1.Removetheknobfromthedifferential-lockrod(Figure
45).
2.Removethe4hex-headscrews(1/4x1/2inch)as
showninFigure45.
Figure45
1.Knob2.Hex-headscrew(1/4x1/2
inch)
3.Liftthecontrol-panelcoverandthechokecontrol
(Figure46).
Figure46
1.Control-panelcover2.Chokecontrol
4.Removetheroundplugfromthecontrol-panelcover
(AofFigure47).
Figure47
1.Panelplug(round)4.Hornswitch
2.Control-panelcover5.Buttoncover
3.Jam-nut(hornswitch)
5.Assemblethehornswitchtothecontrol-panelcover
withthejamnut,andtightenthejamnutbyhand(Bof
Figure47).
6.Assemblethebuttoncoverontothehornswitch(Cof
Figure47).
7.Connectthe2-pinsocketofthekitharnesstothe
2-bladeconnectorofthehornswitch(Figure48).
19

Figure48
1.Hornswitch2.2-pinconnector
InstallingtheLightSwitch
1.Removetheexisting8-socketconnectorfromtheold
lightswitch(Figure49).
Figure49
1.Control-panelcover3.8-socketconnector
2.Oldlightswitch
2.Removetheoldlightswitchfromthecontrol-panel
cover(Figure49).
Note:Younolongerneedtheoldlightswitch.
3.Insertthe1socketconnectorofthekitharnessinto
theslotnumber1ofthe8-socketconnectorofthe
mainharness(Figure50).
Note:Insertthebladeintoslotnumber1onthe
8-socketconnectortoensurethatthenewlightswitch
worksproperly.
Figure50
1.Socketconnector2.Light-switchconnector
(slotnumber1)
4.Installthelight-switchdecalontothecontrol-panel
cover,centeredoverthelightswitchopening,withthe
wordsSONICBOOMtowardthebackofthemachine
(Figure51).
Figure51
1.Control-panelcover3.3-positionswitch(plain)
2.Light-switchdecal4.Backofthemachine
5.Inserttheplain3-positionswitch(withoutthe
hazardsymbol)intothelightswitchopeningofthe
control-panelcoverwiththetailoftheswitchrearward
(Figure51).
6.Connectthe8-socketconnectofthemachineharness
tothe3-positionswitch(Figure52).
20