Toro 04022 Greensmaster Flex 21 User manual

FormNo.3362-144RevA
Greensmaster®Flex21
Walk-BehindMower
ModelNo.04022(TractionUnit)—SerialNo.290000001
andUp
ModelNo.04202(CuttingUnit)—SerialNo.290000001
andUp
ModelNo.04208(CuttingUnit)—SerialNo.290000001
andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1and
Figure2identifythelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
Figure1
1.Locationofthemodelandserialnumbers-Tractionunit
Tractionunit:
ModelNo.
SerialNo.
Figure2
1.Locationofthemodelandserialnumbers-CuttingUnit
Cuttingunit:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure3),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure3
1.Safetyalertsymbol.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroMowerSafety...............................................5
SoundPressure.....................................................6
SoundPower........................................................6
Vibration..............................................................6
SafetyandInstructionalDecals.............................7
Setup............................................................................9
1InstallingtheHandle........................................10
2AdjustingtheHandle.......................................10
3InstallingtheTransportWheels........................10
4CheckingFluidLevels......................................11
5InstallingtheGrassBasket...............................11
ProductOverview......................................................12
Controls.............................................................12
Specications.....................................................14
Attachments/Accessories...................................14
Operation...................................................................14
ThinkSafetyFirst...............................................14
CheckingtheEngineOilLevel............................14
FillingtheFuelTank...........................................14
CheckingtheInterlockSwitchOperation............15
StartingandStoppingtheEngine........................16
TransportOperation..........................................16
PreparingtoMow...............................................16
MowingOperation.............................................16
Maintenance...............................................................18
RecommendedMaintenanceSchedule(s)................18
DailyMaintenanceChecklist...............................19
EngineMaintenance...............................................20
EngineOil..........................................................20
ServicingtheAirCleaner....................................21
ReplacingtheSparkPlug....................................21
FuelSystemMaintenance.......................................22
CleaningtheFuelFilter.......................................22
ElectricalSystemMaintenance................................22
ServicingtheInterlockSwitch............................22
DriveSystemMaintenance.....................................23
CheckingtheTransmissionFluidLevel...............23
ChangingtheTransmissionFluid........................23
BrakeMaintenance.................................................24
AdjustingtheService/ParkingBrake...................24
BeltMaintenance....................................................24
CheckingandAdjustingtheBelts........................24
ControlsSystemMaintenance.................................27
AdjustingtheTractionControl...........................27
AdjustingtheReelControl..................................27
CuttingUnitMaintenance.......................................28
SeparatingtheCuttingUnitfromtheTraction
Unit................................................................28
AdjustingtheRearRoller....................................29
AdjustingtheBedknifetotheReel......................30
AdjustingtheHeightofCut................................30
SettingtheMachinetoMatchTurf
Conditions.....................................................32
ServicingtheBedbar...........................................33
AdjustingtheCut-OffBar..................................34
BacklappingtheReel..........................................34
Storage.......................................................................35
3

Safety
ThismachinemeetsorexceedsCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2004specicationsineffectatthetimeof
productionwhentheOperatorPresenceKit,PartNo.
105-5333isinstalled.
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
CAUTION,WARNING,orDANGER-“personalsafety
instruction."Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2004.
Training
•ReadtheOperator’sManualandothertraining
materialcarefully.Befamiliarwiththecontrols,
safetysigns,andtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpets
arenearby.
•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeople,orproperty.
Preparation
•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andear
protection.Longhair,looseclothing,orjewelrymay
gettangledinmovingparts.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
•Warning-Fuelishighlyammable.Takethe
followingprecautions:
–Storefuelincontainersspecicallydesignedfor
thispurpose.
–Refueloutdoorsonlyanddonotsmokewhile
refuelling.
–Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.
–Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
–Replaceallfueltanksandcontainercapssecurely.
•Replacefaultysilencers.
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Checkthatoperator’spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutches,shiftintoneutral,and
engagetheparkingbrake.
•Donotuseonslopesofmorethan15°.
•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:
–donotstoporstartsuddenlywhengoingupor
downhill;
–engageclutchslowly,alwayskeepmachinein
gear,especiallywhentravellingdownhill;
–machinespeedsshouldbekeptlowonslopes
andduringtightturns;
–stayalertforhumpsandhollowsandother
hiddenhazards;
–nevermowacrossthefaceoftheslope,unless
themowerisdesignedforthispurpose.
•Stayalertforholesintheterrainandotherhidden
hazards.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.
4

•Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperly.
•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengineat
excessivespeedmayincreasethehazardofpersonal
injury.
•Beforeleavingtheoperator’sposition:
–stoponlevelground;
–disengagethepowertake-offandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengine.
•Disengagedrivetoattachmentswhentransporting
ornotinuse.
•Stoptheengineanddisengagedrivetoattachment
–beforetransportingmoweronatrailerorvehicle.
–beforerefuelling;
–beforeremovingthegrasscatcher/catchers;
–beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’s
position.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthe
mower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage
andmakerepairsbeforerestartingandoperating
theequipment.
•Reducethethrottlesettingbeforestoppingengine
and,iftheengineisprovidedwithafuelshut-off
valve,turnthevalveoffattheconclusionofmowing.
•Keephandsandfeetawayfromthecuttingunit.
•Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Stopreelsifnot
mowing.
•Donotoperatethemowerundertheinuenceof
alcoholordrugs
•Alwaysstoptheenginebeforetransportingmower
onatrailerorvehicle.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosure.
•Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandfuelstorageareafreeof
grass,leaves,orexcessivegrease.
•Checkthegrasscatcherfrequentlyforwearor
deterioration.
•Keepallpartsingoodworkingconditionandall
hardwareandhydraulicttingstightened.Replaceall
wornordamagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachineto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthemachine.
•Disengagedrives,disengagethecuttingunit,set
parkingbrake,stopengineanddisconnectsparkplug
wire.Waitforallmovementtostopbeforeadjusting,
cleaningorrepairing.
•Cleangrassanddebrisfromcuttingunit,drives,
mufers,andenginetohelppreventres.Cleanup
oilorfuelspillage.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectbatteryandremovesparkplugwire
beforemakinganyrepairs.Disconnectthenegative
terminalrstandthepositivelast.Reconnect
positiverstandnegativelast.
•Usecarewhencheckingthereel.Wearglovesand
usecautionwhenservicingthem.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
ToroMowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknowthatisnotincludedintheCEN,ISO,or
ANSIstandard.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintended
usecouldprovedangeroustouserandbystanders.
5

•Knowhowtostoptheenginequickly.
•Donotoperatethemachinewhilewearingtennis
shoesorsneakers.
•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.
•Handlegasolinecarefully.Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.
•Alwaysstandbehindthehandlewhenstartingand
operatingthemachine.
•Tostartandstoptheengine:
–Openfuelshut-offvalve.
–Verifythatthetractionandreeldrivecontrol
leversonhandleareinNeutralposition.
–Movetheon/offswitch,locatedonthecontrol
panel,toONposition,setchoketofullchoke
position(coldstart)andthrottletohalfthrottle.
–Pullstartercordtostartengine.
–MovethrottletoSlowandon/offswitchtoOff
positiontostopengine.
•Totransportmowerfromoneareatoanother:
–Installtransportwheels.
–Disengagereeldrive.
–Startengine.
–Pressdownonhandletoraisefrontofmower
andengagetractiondrive.
•Beforebeginningmowingoperation:
–Disengagetractiondrive.
–Stopengine.
–Removetransportwheels.
–Startengine
–Engagereeldrive.
•Usingthemachinedemandsattention.Toprevent
lossofcontrol:
–Donotdriveclosetosandtraps,ditches,creeks,
orotherhazards.
–Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
•Thegrassbasketmustbeinplace,duringthe
mowingoperation,formaximumsafety.Shutthe
engineoffbeforeemptyingthebasket.
•Donottouchtheengine,mufer,orexhaustpipe
whiletheengineisrunningorsoonafterithas
stoppedbecausetheseareascouldbehotenough
tocauseburns.
•Whenapersonorpetappearsunexpectedlyin
ornearthemowingarea,stopmowing.Careless
operation,combinedwithterrainangles,ricochets,
orimproperlypositionedguardscanleadtothrown
objectinjuries.Donotresumemowinguntilthe
areaiscleared.
MaintenanceandStorage
•Checkallfuellinesfortightnessandwearona
regularbasis.Tightenorrepairthemasneeded.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromthecuttingunit,
attachmentsandanymovingparts.Keepeveryone
away.
•Toensuresafetyandaccuracy,haveanAuthorized
ToroDistributorcheckthemaximumenginespeed
withatachometer.Maximumgovernedenginespeed
shouldbe3600RPM.
•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedToroDistributor.
•UseonlyToro-approvedattachmentsand
replacementparts.Thewarrantymaybevoidedif
usedwithunapprovedattachments.
SoundPressure
Thisunithasamaximumsoundpressurelevelatthe
operator’searof85dBA,basedonmeasurementsof
identicalmachinesperISO11201andEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof98dBA,
basedonmeasurementsofidenticalmachinesperISO
11094.
Vibration
Thisunitdoesnotexceedahand/armvibrationlevelof
2.50m/s2,basedonmeasurementsofidenticalmachines
perEN1033andEN836.
6

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
115-1613
1.Warning—readthe
Operator’sManual.
3.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
2.Warning—remove
thesparkplugwire
beforeperformingany
maintenanceonthe
machine.
4.Cutting,dismemberment
hazardofhandor
foot—stayawayfrom
movingparts.
93-9356
1.Entanglementhazard—stayawayfrommovingparts.
115-1615
1.Warning—donottouchthehotsurface.
93-6085
1.Fast3.Slow
2.Continuousvariable
setting
112-9408
1.Engine—stop2.Engine—run
93-9886
1.Useunleadedgasoline.
7

104-2618
1.Parkingbrake3.Engage
2.Disengage
93-8064
1.Warning—readtheinstructionsbeforeservicingor
performingmaintenance.
2.Cuttinghazardofhandorfoot—stoptheengineandwait
formovingpartstostop.
104-2617
1.Tractiondrive4.Forward
2.Reeldrive5.Leverengaged
3.Neutral6.Leverdisengaged
105-2411
1.Transmissionoil
115-1614
1.Warning—readtheOperator’sManual.3.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine.
2.Warning—donotoperatethemachineunlessyouaretrained.4.Warning—stayawayfrommovingparts;keepallguardsin
place.
8

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Handle1Installthehandle.
2Nopartsrequired–Adjustthehandle.
3Transportwheels(OptionalTransport
WheelKit,Model04123)2Installthetransportwheels.
4Nopartsrequired–Checktheengineoilandtransmission
uidlevels
5Grassbasket1Installthegrassbasket.
MediaandAdditionalParts
DescriptionQty.Use
Operator’sManual1
EngineOperator’sManual1
PartsCatalog1
OperatorTrainingMaterial1
CerticateofCompliance1
Readorviewbeforeoperatingthemachine
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
9

1
InstallingtheHandle
Partsneededforthisprocedure:
1Handle
Procedure
1.Removetheangelocknutfromtheboltandpivot
pinoneachsideofthemower(Figure4).
Figure4
1.Flangelocknut2.Pivotpin
2.Insertthehandleendsthroughtheslotsinthehandle
supportarms(Figure5).
Figure5
1.Lefthandleend3.Pivotpin
2.Supportarm4.Locknut
3.Squeezethehandleendsinwardandinstallthemon
thestepofthepivotpin(Figure5).
4.Securethehandletotheboltandpivotpinwiththe
angelocknut(Figure5).
5.Locatecabletielooselysecuringthrottlecableto
wireharness.Positioncabletieapproximatelyone
inchbehindtransmissionandtightencabletie.
2
AdjustingtheHandle
NoPartsRequired
Procedure
1.Removehairpincottersfromringpinsoneachside
ofmower(Figure6).
Figure6
1.Ringpins
2.Whilesupportinghandle,removeringpinsfrom
eachsideandraiseorlowerhandletodesired
operatingposition(Figure6).
3.Reinstallringpinsandhairpincotters.
10

3
InstallingtheTransport
Wheels
Partsneededforthisprocedure:
2Transportwheels(OptionalTransportWheelKit,
Model04123)
Procedure
1.Pushkickstanddownwithfootandpullupon
handlesupportuntilkickstandhasrotatedforward,
overcenter(Figure7).
Figure7
1.Kickstand
2.Presswheellockingcliptowardthecenterofwheel
andslidewheelontohexshaft(Figure8).
Figure8
1.Lockingclip
3.Rotatewheelbackandforthuntilitslidescompletely
ontoaxleandlockingclipissecuredingrooveon
axleshaft.
4.Repeatprocedureonoppositesideofmachine.
5.Inatethetiresto12-15psi.
6.Carefullyliftuponhandlesupporttoreleasekick
stand.
4
CheckingFluidLevels
NoPartsRequired
Procedure
1.Checktheengineoillevel,refertoCheckingthe
EngineOilLevel.
2.Checkthetransmissionuidlevel,refertoChecking
theTransmissionFluidLevel.
11

5
InstallingtheGrassBasket
Partsneededforthisprocedure:
1Grassbasket
Procedure
Graspbasketbytoplipandslidebasketframeintothe
receivers(Figure9).
Figure9
1.Grassbasket2.Basketreceivers
ProductOverview
Figure10
1.Handle5.Cuttingunit
2.Controlpanel6.Grassbasket
3.Engine7.Fueltank
4.Transportwheels
Controls
G009976
1
2
3
4
5
Figure11
1.Throttlecontrol4.On/offswitch
2.Traction&reeldrive
engagementlever
5.Hourmeter
3.Service/parkingbrake
ThrottleControl
Thethrottlecontrol(Figure11)islocatedonrearright
sideofcontrolpanel.Leverconnectstoandoperates
throttlelinkagetocarburetor.Enginespeedcanbe
variedfrom2400RPMto3600RPM.
12

TractionandReelDriveEngagement
Lever
Thetractionandreeldriveengagementlever(Figure11)
islocatedonfrontrightsideofcontrolpanel.Traction
leverhastwopositions:NeutralandForward.Pushing
leverforwardengagestractiondrive.
Thereeldriveleverhastwopositions:Engageand
Disengage.Movetopoflevertothelefttoengagereel
orbacktoneutraltodisengagereel.
Service/ParkingBrake
Theservice/parkingbrake(Figure11)islocatedonleft
frontsideofcontrolpanel.Pullingtheleverbackover
centerwillsettheparkingbrake.Brakemustbereleased
beforetractiondriveisengaged.
On/OffSwitch
Theon/offswitch(Figure11)islocatedontopof
controlpanel.MoveswitchtoOnpositiontostart
engineandOfftostopengine.
HourMeter
Thehourmeter(Figure11)locatedontopofcontrol
panel,indicatesthetotalhoursofmachineoperation.
OperatorPresenceControl
Theoptionaloperatorpresencecontrolmustbeengaged
beforeengagingthetractionleverortheenginewillstop.
ChokeLever
Thechokelever(Figure12)islocatedonleftfrontof
engine.Leverhastwopositions:RunandChoke.Move
thechokelevertothehalf-openpositionwhenstarting
acoldengine.AfterenginestartsmovelevertoRun
position.Movethelevertowardtheaircleanerhousing
forfullchoke
Figure12
1.Chokelever2.Fuelshut-offvalve
FuelShut-OffValve
Thefuelshut-offvalve(Figure12)islocatedonleft
frontofengine.Valvehastwopositions:Closedand
Open.Movelevertoclosedposition(leverhorizontal)
whenstoringortransportingmachine.Openvalve(lever
vertical)beforestartingengine.
RecoilStarter
Pullrecoilstarterhandle(Figure13)tostartengine.
G009975
1
Figure13
1.Recoilstarter
Kickstand
Thekickstand(Figure14)ismountedtorearofmachine
andisusedtoraiserearofmachineforinstallationor
removaloftransportwheels.
Figure14
1.Kickstand
13

Specications
Width35-1/2inches(90.1cm)
Height41–1/4inches(104.8cm)
Lengthwithbasket61–1/2inches(156.2cm)
Weightwithfulluidsand
basket
267lb(121kg)
Dryweightwithbasket256lb(116kg)
EngineKawasaki,4-cycle,3.7(2.7
kw)aircooledOHVengine,
3600RPM,7.57cuinch
(124cc)displacement,
castironcylindersleeve;
electronicignitionwithintegral
lightingcoil;maximumnoise
suppressionmufer;85dB(A)
atoperator’sear
Fuelcapacity2.64qt.(2.5l);regulargrade
unleadedgasoline
GroundspeedMowingspeed:1.3to3.3
MPH(2.1to5.3km/h)
Transportspeed:4.9MPH
(7.9km/h)maximum
Widthofcut21inches(53.3cm)
Heightofcut1/16to19/64inches(1.5
to7.5mm)withMicro-Cut
bedknife
Clipfrequency11blade(standard)14in.
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsand
decalsinthesafetysection.Knowingthisinformation
couldhelpyouorbystandersavoidinjury.
CheckingtheEngineOilLevel
Checktheengineoillevelbeforeeachuseorevery8
operatinghours,refertoCheckingtheEngineOilLevel
inEngineMaintenance.
FillingtheFuelTank
Important:Neverusemethanol,gasoline
containingmethanol,gasoholcontainingmore
than10%ethanol,gasolineadditives,premium
gasoline,orwhitegasbecausethefuelsystem
couldbedamaged.Donotmixoilwithgasoline.
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepgasawayfromeyesandskin.
14

Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1
inch(25mm)belowthebottomoftheller
neck.Thisemptyspaceinthetankallows
gasolinetoexpand.
•Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Never
buymorethana30-daysupplyofgasoline.
•Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowtheloss
ofanystaticcharge.
•Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatall
timesuntilfuelingiscomplete.
1.Cleanaroundfueltankcapandremovecapfrom
tank(Figure15).Usingunleadedgasoline,llfuel
tanknohigherthantobottomoflterscreen.Do
notoverll.
Figure15
1.Fueltankcap2.Fuelgauge
2.Installfueltankcapandwipeupanyspilledgasoline.
CheckingtheInterlockSwitch
Operation
Ifsafetyinterlockswitchesaredisconnected
ordamagedthemachinecouldoperate
unexpectedlycausingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
1.Pushkickstanddownwithfootandpullupon
handlesupportuntilkickstandhasrotatedforward,
overcenter(Figure16).
Figure16
1.Kickstand
15

2.PlacetractionleverintoEngagepositionandengine
controlsinstartingposition.
3.Attempttostartengine.Engineshouldnotstart.
Ifenginestarts,theinterlockswitchneedsservice.
Correctproblembeforeoperating.Referto
ServicingInterlockSwitch.
4.Withtheenginerunning(lowidle)andthebrake
ON,trytoengagethetractionlever.Theengine
shouldkill.Iftheenginedoesnotkill,theinterlock
switchneedsservice.Correctproblembefore
operating.RefertoServicingInterlockSwitch.
5.Carefullyliftuponhandletoreleasekickstand.
StartingandStoppingthe
Engine
Note:Forillustrationsanddescriptionsofthecontrols
referencedinthissection,refertotheControlsSection.
StartingtheEngine
Note:Makesuresparkplugwireisinstalledonspark
plug.
1.Makesuretractionandreeldriveleversarein
Disengagedposition.
Note:Enginewillnotstartiftractionleverisin
theengagedposition.
2.Openthefuelshut-offvalveontheengine.
3.Movetheon/offswitchtotheOnposition.
4.MovethethrottlecontroltotheFastposition.
5.Movethechokelevertothehalf-openposition
whenstartingacoldengine.Thechokemaynotbe
requiredwhenstartingawarmengine.
6.Pulltherecoilstarterhandleoutuntilpositive
engagementresults,thenpullitvigorouslytostart
theengine.Openthechokeasenginewarmsup.
Important:Donotpullrecoilropetoitslimit
orletgoofstarterhandlewhenropeispulled
outbecauseropemaybreakorrecoilassembly
maybedamaged.
StoppingtheEngine
1.Movethetractionandreeldrivecontrolstothe
Disengagedposition,thethrottlecontroltoSlow,
andtheon/offswitchtoOff.
2.Pullthemoldedsparkplugwireoffofthespark
plugtopreventthepossibilityofaccidentalstarting
beforestoringmachine.
3.Closethefuelshut-offvalvebeforestoringor
transportingmowerinavehicle.
TransportOperation
Note:Donotrunthemowerenginewhiletransporting
itinatransporttrailerbecausedamagecanoccurto
themower.
Ifoptionaltransportwheelsarenotgoingtobe
installed,proceedtostep4.
1.Pushkickstanddownwithfootandpullupon
handlesupportuntilkickstandhasrotatedforward,
overcenter.
2.Installthetransportwheels.
3.Toreleasekickstand,pulluponhandleandlower
rearofmowerontotransportwheels.
4.Ensuretractionandreeldrivecontrolsarein
Disengagepositionandstartengine.
5.SetthrottlecontroltoSlow,tipfrontofmachineup
graduallyengagetractiondriveandslowlyincrease
enginespeed.
6.Adjustthrottletooperatemoweratdesiredground
speedandtransportmowertodesireddestination.
PreparingtoMow
1.ReturntractioncontrollevertoDisengage,throttle
toSlowandstopengine.
2.Pushkickstanddownwithfootandpullupon
handlesupportuntilkickstandhasrotatedforward,
overcenter.
3.Removetransportwheels.
4.Releasekickstand.
MowingOperation
Properuseofthemachineprovidesthesmoothestturf
cuttingavailable.
Important:Grassclippingsactasalubricant
whenmowing.Excessiveoperationofthecutting
unitwiththeabsenceofgrassclippingscan
damagethecuttingunit.
PriortoMowing
Besurethemoweriscarefullyadjustedandissetevenly
onbothsidesofthereel.Impropermoweradjustment
ismagniedintheappearanceoftheclippedturf.
Removeallforeignobjectsfromturfpriortomowing.
Makesureeveryone,especiallychildrenandpets,are
clearoftheworkarea.
16

MethodofMowing
Thegreensshouldbemowedinastraightbackand
forthdirectionacrossthegreen.Avoidcircularmowing
orturningthemowerongreensareassincescufngmay
occur.Turningthemowershouldbedoneoffthegreen
byraisingthecuttingreel(pushingthehandledown)
andturningonthetractiondrum.Mowingshouldbe
doneatanormalwalkingpace.Fastspeedssavesvery
littletimeandwillresultinaninferiormowingjob.
Toassistinmaintainingastraightlineacrossthegreen
andtokeepthemachineanequaldistancefromthe
edgeofthepreviouscut,usethealignmentstripeson
thebasket(Figure17).
Figure17
1.Alignmentstripes
ControlOperation
Tooperatethecontrolswhilemowing:
1.Starttheengine,setthethrottleatreducedspeed,
pushdownonhandletoraisecuttingunit,move
tractionlevertoEngagedpositionandtransport
mowerontocollarofgreen(Figure18).
2.MovetractionlevertoDisengagedpositionand
Engagereeldrivelever(Figure18).
Figure18
1.Tractiondrive-neutral3.Tractiondrive-engaged
(transport)
2.Tractiondriveneutral&
reeldriveoff
4.Tractiondrive&reeldrive
engaged
3.MovetractionlevertoEngagedposition,increase
throttlespeeduntilthemoweristravelingatthe
desiredgroundspeed,drivethemoweroutontothe
greenarea,lowerthefrontofthemowerdownand
commenceoperation(Figure18).
AfterMowing
1.Driveoffgreen,movereeldriveandtractioncontrol
leverstoDisengageandstoptheengine.
2.Emptythegrasscatcherofclippings,installgrass
catcherandcommencetransportoperation.
17

Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
IntervalMaintenanceProcedure
Aftertherst8hours•Changetheengineoil.
Aftertherst25hours•Cleanthefuellter.
•Changethetransmissionuid.
Beforeeachuseordaily•Checktheengineoillevel.
Every25hours•Cleantheaircleaner(moreoftenindirtyordustyconditions).
Every50hours
•Changetheengineoil.
•Cleanthefuellter.
•Checkthetransmissionuidlevel.
Every100hours
•Cleanorreplacethepaperairlterelement(moreoftenindirtyordustyconditions).
•Checkthesparkplug.
•Inspectbeltsandcheckbelttension
Every800hours•Changethetransmissionuid.(Or2years,whicheveroccursrst)
Beforestorage•Paintchippedsurfaces.
Important:Refertoyourengineoperator’smanualforadditionalmaintenanceprocedures.
18

DailyMaintenanceChecklist
Important:Duplicatethispageforroutineuse.
Fortheweekof:
Maintenance
CheckItemMon.Tues.Wed.Thurs.Fri.Sat.Sun.
Checkthe
safetyinterlock
operation.
Checktheparking
brakeoperation.
Checkthatpivot
jointsoperate
freely.
Checkthefuel
level.
Checktheengine
oillevel.
Checktheair
lter.
Cleantheengine
coolingns.
Checkforunusual
enginenoises.
Checkforunusual
operatingnoises.
Checkthe
reel-to-bedknife
adjustment.
Checkthe
height-of-cut
adjustment.
Touchup
damagedpaint.
NotationforAreasofConcern
Inspectionperformedby:
ItemDateInformation
19

EngineMaintenance
EngineOil
Thecrankcasemustbelledwith20uidouncesof
properviscosityoilbeforestaring.Theengineuses
anyhigh-qualityoilhavingtheAmericanPetroleum
Institute-APl-“serviceclassication"SF,SG,SHor
SJ.Oilviscosity-weight-mustbeselectedaccording
toambienttemperature.Figure19illustratesthe
temperature/viscosityrecommendations.
Figure19
Note:Usingmulti-gradeoils(5W-20,10W-30,and
10W-40)willincreaseoilconsumption.Checktheoil
levelmorefrequentlywhenusingthem.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Note:Thebesttimetochecktheengineoiliswhenthe
engineiscoolbeforeithasbeenstartedfortheday.Ifit
hasalreadybeenrun,allowtheoiltodrainbackdown
tothesumpforatleast10minutesbeforechecking.If
theoillevelisatorbelowthe“L”markontheoillevel
gauge,addoiltobringtheoilleveltothe“H”mark.
DONOTOVERFILL.Iftheoillevelisbetweenthe
“H”and“L”marks,nooiladditionisrequired.
1.Positionmowersotheengineislevelandclean
aroundoillevelgauge(Figure20).
Figure20
1.Oillevelgauge2.Drainplug
2.Removeoillevelgaugebyrotatingit
counterclockwise.
3.Wipeoillevelgaugecleanandinsertitintoller
port.Donotscrewintoport.Thenremoveand
checklevelofoil.Iflevelislow,addonlyenoughoil
toraiseleveluntilitisbetweentheHandLmarks
onthegauge(Figure21).Rechecklevelofoil.Do
notoverll.
Figure21
4.Reinstalloillevelgaugeandwipeupanyspilledoil.
ChangingtheEngineOil
ServiceInterval:Aftertherst8hours
Every50hours
1.Startandrunengineforafewminutestowarmthe
engineoil.
2.Placeadrainpanatrearofmachineunderdrainplug
(Figure20).Removedrainplug.
20