Toro 74242 Z500 Z Master User manual

Operator’s Manual
Original Instructions (EN)
Register your product at www.Toro.com
Form No. 3329–714
Z500
Z Masterwith 52in TURBO FORCESide
Discharge Mower
Model No. 74242–240000001 & Up

2
2003 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Contact us at www.Toro.com
All Rights Reserved
Printed in the USA
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.
Warning
Important This engine is not equipped with a spark
arrester muffler. It is a violation of California Public
Resource Code Section 4442 to use or operate this engine
on any forest–covered, brush–covered or grass–covered
land. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . .
Slope Chart 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 9. . . . . . . . . . . . . . .
Gasoline and Oil 15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Gasoline 15. . . . . . . . . . . . . . . . . . .
Using Stabilizer/Conditioner 15. . . . . . . . . . . . . . . .
Filling the Fuel Tank 15. . . . . . . . . . . . . . . . . . . . . .
Check Engine Oil Level 15. . . . . . . . . . . . . . . . . . . .
Operation 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Rollover Protection System (ROPS) 16. .
Think Safety First 17. . . . . . . . . . . . . . . . . . . . . . . .
Controls 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating the Parking Brake 18. . . . . . . . . . . . . . . .
Starting and Stopping the Engine 19. . . . . . . . . . . .
Operating the Power Take Off (PTO) 20. . . . . . . . .
The Safety Interlock System 20. . . . . . . . . . . . . . . .
Driving Forward or Backward 21. . . . . . . . . . . . . . .
Page
Stopping the Machine 21. . . . . . . . . . . . . . . . . . . . .
Adjusting the Height-of-Cut 21. . . . . . . . . . . . . . . .
Using the Lift Assist Lever 22. . . . . . . . . . . . . . . . .
Adjusting the Anti-Scalp Rollers 22. . . . . . . . . . . . .
Adjusting the Flow Baffle 23. . . . . . . . . . . . . . . . . .
Positioning the Flow Baffle 24. . . . . . . . . . . . . . . . .
Positioning the Seat 24. . . . . . . . . . . . . . . . . . . . . . .
Unlatching the Seat 25. . . . . . . . . . . . . . . . . . . . . . .
Pushing the Machine by Hand 25. . . . . . . . . . . . . . .
Using the Side Discharge 25. . . . . . . . . . . . . . . . . . .
Transporting Machines 26. . . . . . . . . . . . . . . . . . . .
Loading Machines 26. . . . . . . . . . . . . . . . . . . . . . . .
Tips for Mowing Grass 27. . . . . . . . . . . . . . . . . . . .
Maintenance 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 28. . . . . . . .
Servicing the Cutting Blades 29. . . . . . . . . . . . . . . .
Servicing the Air Cleaner 31. . . . . . . . . . . . . . . . . .
Servicing the Engine Oil 32. . . . . . . . . . . . . . . . . . .
Servicing the Spark Plug 33. . . . . . . . . . . . . . . . . . .
Servicing the Fuel Filter 34. . . . . . . . . . . . . . . . . . .
Servicing the Fuel Tank 34. . . . . . . . . . . . . . . . . . . .
Greasing and Lubrication 35. . . . . . . . . . . . . . . . . . .
Greasing the Spindles 36. . . . . . . . . . . . . . . . . . . . .
Cleaning the Cooling Systems 36. . . . . . . . . . . . . . .
Checking the Tire Pressure 37. . . . . . . . . . . . . . . . .
Checking the Wheel Hub Slotted Nut 37. . . . . . . . .
Caster Pivot Bearing Adjustment 37. . . . . . . . . . . .
Servicing the Hydraulic System 38. . . . . . . . . . . . .
Adjusting the Handle Neutral 40. . . . . . . . . . . . . . .
Setting the Hydraulic Pump Neutral 41. . . . . . . . . .
Adjusting the Tracking 42. . . . . . . . . . . . . . . . . . . .
Replacing the Pump Drive Belt 42. . . . . . . . . . . . . .
Adjusting the Parking Brake 43. . . . . . . . . . . . . . . .
Servicing the Fuse 43. . . . . . . . . . . . . . . . . . . . . . . .
Servicing the Battery 43. . . . . . . . . . . . . . . . . . . . . .
Leveling the Mower at Three Positions 46. . . . . . . .
Cleaning Under the Mower 47. . . . . . . . . . . . . . . . .
Inspecting Belts 48. . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Mower Belt 48. . . . . . . . . . . . . . . . . .
Adjusting the Mower Belt Tension 48. . . . . . . . . . .
Replacing the Grass Deflector 49. . . . . . . . . . . . . . .
Mercury Tilt Switch 50. . . . . . . . . . . . . . . . . . . . . . .
Disposing the Mercury Tilt Switch 50. . . . . . . . . . .
Wiring Diagram 51. . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Storage 52. . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro Total Coverage Guarantee 56. . . . . . . . . . . . .

3
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.
1
Figure 1
1. Locationof the model and serial numbers
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard.
However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or
moderate injury if you do not follow the recommended
precautions.
This manual uses two other words to highlight
information. Important calls attention to special
mechanical information and Note: emphasizes general
information worthy of special attention.
Safety
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert symbol, which means
CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.
This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to
avoid serious injury or death.
This product is designed for cutting and recycling grass or,
when equipped with a grass bagger, for catching cut grass.
Any use for purposes other than these could prove
dangerous to user and bystanders.
Safe Operating Practices
The following instructions are from ANSI standard
B71.4—1999.
Training
•Read the Operator’s Manual and other training
material. If the operator(s) or mechanic(s) can not read
English it is the owner’s responsibility to explain this
material to them.
•Become familiar with the safe operation of the
equipment, operator controls, and safety signs.
•All operators and mechanics should be trained. The
owner is responsible for training the users.
•Never let children or untrained people operate or
service the equipment. Local regulations may restrict
the age of the operator.
•The owner/user can prevent and is responsible for
accidents or injuries occurring to himself or herself,
other people or property.
Preparation
•Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform
the job. Only use accessories and attachments
approved by the manufacturer.
•Wear appropriate clothing including hard hat, safety
glasses and hearing protection. Long hair, loose
clothing or jewelry may get tangled in moving parts.
•Inspect the area where the equipment is to be used and
remove all objects such as rocks, toys and wire which
can be thrown by the machine.

4
•Use extra care when handling gasoline and other fuels.
They are flammable and vapors are explosive.
•Use only an approved container
•Never remove gas cap or add fuel with engine
running. Allow engine to cool before refueling.
Do not smoke.
•Never refuel or drain the machine indoors.
•Check that operator’s presence controls, safety
switches and shields are attached and functioning
properly. Do not operate unless they are functioning
properly.
Operation
•Never run an engine in an enclosed area.
•Only operate in good light, keeping away from holes
and hidden hazards.
•Be sure all drives are in neutral and parking brake is
engaged before starting engine. Start the engine only
from the operator’s position.
•Never raise deck with the blades running.
•Never operate without the PTO shield, or other guards
securely in place. Be sure all interlocks are functioning
properly.
•Never operate with the discharge deflector raised,
removed or altered, unless using a grass catcher.
•Do not change the engine governor setting or
overspeed the engine.
•Stop on level ground, lower implements, disengage
drives, engage parking brake, shut off engine before
leaving the operator’s position for any reason
including emptying the catchers or unclogging the
chute.
•Stop equipment and inspect blades after striking
objects or if an abnormal vibration occurs. Make
necessary repairs before resuming operations.
•Keep hands and feet away from the cutting units.
•Never carry passengers and keep pets and bystanders
away.
•Be alert, slow down and use caution when making
turns. Look behind and to the side before changing
directions.
•Slow down and use caution when crossing roads and
sidewalks. Stop blades if not mowing.
•Be aware of the mower discharge direction and do not
point it at anyone.
•Do not operate the mower under the influence of
alcohol or drugs.
•Use extreme care when loading or unloading the
machine into a trailer or truck.
•Use care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
Slope Operation
•Do not mow slopes greater than 15 degrees.
•Do not mow near drop–offs, ditches, steep banks or
water. Wheels dropping over edges can cause
rollovers, which may result in serious injury, death or
drowning.
•Do not mow slopes when grass is wet. Slippery
conditions reduce traction and could cause sliding and
loss of control.
•Do not make sudden turns or rapid speed changes.
•Use a walk behind mower and/or a hand trimmer near
drop–offs, ditches, steep banks or water.
•Reduce speed and use extreme caution on slopes.
•Remove or mark obstacles such as rocks, tree limbs,
etc. from the mowing area. Tall grass can hide
obstacles.
•Watch for ditches, holes, rocks, dips, and rises that
change the operating angle, as rough terrain could
overturn the machine.
•Avoid sudden starts when mowing uphill because the
mower may tip backwards.
•Be aware that loss of traction may occur going
downhill. Weight transfer to the front wheels may
cause drive wheels to slip and cause loss of braking
and steering.
•Always avoid sudden starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed
slowly off the slope.
•Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
•Use extreme care with grass catchers or other
attachments. These can change the stability of the
machine and cause loss of control.
Using the Rollover Protection System
(ROPS)
•Keep the roll bar in the raised and locked position and
use the seat belt when operating the machine.
•Be certain that the seat belt can be released quickly in
the event of an emergency.
•Be aware there is no rollover protection when the roll
bar is down.

5
•Check the area to be mowed and never fold the ROPS
in areas where there are slopes, drop offs or water.
•Lower the rollbar only when absolutely necessary. Do
not wear the seat belt with the roll bar folded down.
•Check carefully for overhead clearances (i.e. branches,
doorways, electrical wires) before driving under any
objects and do not contact them.
Maintenance and storage
•Disengage drives, lower implement, set parking brake,
stop engine and remove key or disconnect spark plug
wire. Wait for all movement to stop before adjusting,
cleaning or repairing.
•Clean grass and debris from cutting units, drives,
mufflers, and engine to help prevent fires. Clean up oil
or fuel spillage.
•Let engine cool before storing and do not store near
flame.
•Shut off fuel while storing or transporting. Do not store
fuel near flames or drain indoors.
•Park machine on level ground. Never allow untrained
personnel to service machine.
•Use jack stands to support components when required.
•Carefully release pressure from components with
stored energy.
•Disconnect battery or remove spark plug wire before
making any repairs. Disconnect the negative terminal
first and the positive last. Reconnect positive first and
negative last.
•Use care when checking blades. Wrap the blade(s) or
wear gloves, and use caution when servicing them.
Only replace blades. Never straighten or weld them.
•Keep hands and feet away from moving parts. If
possible, do not make adjustments with the engine
running.
•Charge batteries in an open well ventilated area, away
from spark and flames. Unplug charger before
connecting or disconnecting from battery. Wear
protective clothing and use insulated tools.
•Keep all parts in good working condition and all
hardware tightened. Replace all worn or damaged
decals.
•Use only Toro-approved attachments. Warranty may
be voided if used with unapproved attachments.

6

7
Slope Chart

8

9
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any
area of potential danger. Replace any decal that is damaged or lost.
1-633462
1-643339
1-523552
1-643401
98-4387
1. Warning—wearhearing protection.
98-5954
43-8480
54-9220
66-1340

10
58-6520
1. Grease
107-1613
68-8340
103-0368
104-4163
1. Explosion hazard
2. No fire, open flames, or
smoking.
3. Caustic liquid/chemical
burn hazard
4. Wear eye protection
5. Read the Operator’s
Manual.
6. Keep bystanders a safe
distance from the battery.
105-7797
104-7759
104-8569
105-7798
107-1864

11
107-2102
107-1622
107-1621
106-9969

12
107-2112
107-1857
107-1860
107-1861
103-2433

13
106-9989
106-7492

14
104-4164
1. Contains lead; do not
discard.
2. Recycle
3. Wear eye protection;
explosive gases can cause
blindness and other injuries
4. No sparks, flame, or smoking
5. Sulfuric acid can cause
blindness or severe burns.
6. Flush eyes immediately with
water and get medical help
fast.
7. Maximum fill line
8. Minimum fill line
9. Instructions for activating the
battery

15
Gasoline and Oil
Recommended Gasoline
Use UNLEADED Regular Gasoline suitable for
automotive use (85 pump octane minimum). Leaded
regular gasoline may be used if unleaded regular is not
available.
Important Never use methanol, gasoline containing
methanol, or gasohol containing more than 10% ethanol
because the fuel system could be damaged. Do not mix oil
with gasoline.
Danger
In certain conditions, gasoline is extremely
flammable and highly explosive. A fire or
explosion from gasoline can burn you and others
and can damage property.
•Fill the fuel tank outdoors, in an open area,
when the engine is cold. Wipe up any gasoline
that spills.
•Never fill the fuel tank inside an enclosed
trailer.
•Do not fill the fuel tank completely full. Add
gasoline to the fuel tank until the level is 1/4 to
1/2 inch (6 to 13 mm) below the bottom of the
filler neck. This empty space in the tank allows
gasoline to expand.
•Never smoke when handling gasoline, and stay
away from an open flame or where gasoline
fumes may be ignited by a spark.
•Store gasoline in an approved container and
keep it out of the reach of children. Never buy
more than a 30-day supply of gasoline.
•Always place gasoline containers on the ground
away from your vehicle before filling.
•Do not fill gasoline containers inside a vehicle
or on a truck or trailer bed because interior
carpets or plastic truck bed liners may insulate
the container and slow the loss of any static
charge.
•When practical, remove gas–powered
equipment from the truck or trailer and refuel
the equipment with its wheels on the ground.
•If this is not possible, then refuel such
equipment on a truck or trailer from a portable
container, rather than from a gasoline
dispenser nozzle.
•If a gasoline dispenser nozzle must be used,
keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until
fueling is complete.
Gasoline is harmful or fatal if swallowed.
Long–term exposure to vapors can cause serious
injury and illness.
•Avoid prolonged breathing of vapors.
•Keep face away from nozzle and gas tank or
conditioner opening.
•Keep gas away from eyes and skin.
Warning
Using Stabilizer/Conditioner
Use a fuel stabilizer/conditioner in the machine to provide
the following benefits:
•Keeps gasoline fresh during storage of 90 days or less.
For longer storage it is recommended that the fuel tank
be drained.
•Cleans the engine while it runs
•Eliminates gum-like varnish buildup in the fuel
system, which causes hard starting
Important Do not use fuel additives containing
methanol or ethanol.
Add the correct amount of gas stabilizer/conditioner to the
gas.
Note: A fuel stabilizer/conditioner is most effective when
mixed with fresh gasoline. To minimize the chance of
varnish deposits in the fuel system, use fuel stabilizer at
all times.
Filling the Fuel Tank
1. Shut the engine off and set the parking brake.
2. Clean around each fuel tank cap and remove the cap.
Add unleaded regular gasoline to both fuel tanks, until
the level is 1/4 to 1/2 inch (6 to 13 mm) below the
bottom of the filler neck. This space in the tank allows
gasoline to expand. Do not fill the fuel tanks
completely full.
3. Install fuel tank caps securely. Wipe up any gasoline
that may have spilled.
Check Engine Oil Level
Before you start the engine and use the machine, check
the oil level in the engine crankcase; refer to Checking Oil
Level, page 32.

16
Operation
Note: Determine the left and right sides of the machine
from the normal operating position.
Using the Rollover Protection
System (ROPS)
To avoid injury or death from rollover: keep the
roll bar in the raised locked position and use the
seat belt.
Ensure that the rear part of the seat is secured
with the seat latch.
Warning
There is no rollover protection when the roll bar
is in the down position.
•Lower the roll bar only when absolutely
necessary.
•Do not wear the seat belt when the roll bar is in
the down position.
•Drive slowly and carefully.
•Raise the roll bar as soon as clearance permits.
•Check carefully for overhead clearances (i.e.
branches, doorways, electrical wires) before
driving under any objects and do not contact
them.
Warning
Important Lower the roll bar only when absolutely
necessary.
1. To lower the roll bar, loosen the front handles (Fig. 4).
2. Remove the hairpin cotter pins and remove the two
pins (Fig. 3).
3. Lower the the roll bar to the down position. There are
two down positions. See Figure 2 for the positions.
4. Install the two pins and secure them with the hairpin
cotter pins (Fig. 3).
2
m–6836
1
Figure 2
1. Full down position 2. Down position with bagger
installed
Important Always use the seat belt with the roll bar in
the raised position.
Important Ensure that the rear part of the seat is
secured with the seat latch.
5. To raise the roll bar, remove the hairpin cotter pins and
remove the two pins (Fig. 3).
6. Raise the roll bar to the upright position and install the
two pins and secure them with the hairpin cotter pins
(Fig. 3).
2
m–6893
1
3
4
Figure 3
1. Roll bar
2. Raised position 3. Pin 4. Hairpin cotter pin

17
7. Tighten the front handles against the center roll bar
ends (Fig. 3).
m–6897
1
Figure 4
1. Fronthandle
Think Safety First
Please read all safety instructions and symbols in the
safety section. Knowing this information could help you
or bystanders avoid injury.
Danger
Operating on wet grass or steep slopes can cause
sliding and loss of control.
Wheels dropping over edges can cause rollovers,
which may result in serious injury, death or
drowning.
There is no rollover protection when the roll bar
is down.
Always keep the roll bar in the raised and locked
position and use the seat belt.
Read and follow the rollover protection
instructions and warnings.
To avoid loss of control and possibility of rollover:
•Do not operate near drop–offs or near water.
•Do not operate on slopes greater than
15 degrees.
•Reduce speed and use extreme caution on
slopes.
•Avoid sudden turns or rapid speed changes.
2
3
1
m–6478
Figure 5
1. Safe Zone—use the
Z Master here on slopes
less than 15 degrees or
flat areas.
2. Use walk behind mower
and/or hand trimmer near
drop–offs and water.
3. Water
The use of protective equipment for eyes, ears, feet, and
head is recommended.
This machine produces sound levels in excess of
85 dBA at the operators ear and can cause
hearing loss through extended periods of
exposure.
Wear hearing protection when operating this
machine.
Caution
Figure 6
1. Warning—wearhearing protection.

18
Controls
Become familiar with all the controls (Fig. 7 and 8) before
you start the engine and operate the machine.
m–6834
3
5
14
2
6
7
3
8
Figure 7
1. Motioncontrol lever
2. Parking brake lever
3. Height-of-cut lever
4. Fuel cap (both sides)
5. Lift assist lever
6. Controls
7. Seat belt
8. Roll bar
6
1 4 2
3
5
m–6838
Figure 8
1. Ignitionswitch
2. Throttle
3. Choke
4. Power take off (PTO)
5. Hour meter
6. Gas cap
Using the Hour Meter
The hour meter records the number of hours the engine
has operated. It operates when the engine is running. Use
these times for scheduling regular maintenance.
1
m–3077
Figure 9
1. Hour meter
Operating the Parking Brake
Always set the parking brake when you stop the machine
or leave it unattended.
Setting the Parking Brake
1. Move the motion control levers (Fig. 7) out to the
neutral lock position.
2. Pull back and up on the parking brake lever to set the
parking brake (Fig. 10). The parking brake lever
should stay firmly in the engaged position.
Parking brake may not hold machine parked on a
slope and could cause personal injury or property
damage.
Do not park on slopes unless wheels are chocked
or blocked
Warning
Releasing the Parking Brake
1. Push forward and down on the parking brake lever to
release the parking brake (Fig. 10). The parking brake
is disengaged and the lever will rest against the brake
stop.

19
1
2
m–4163
3
Figure 10
1. Parking brake-ON
2. Parking brake-OFF 3. Brake Stop
Starting and Stopping the
Engine
Starting the Engine
1. Sit on the seat and move the motion controls to neutral
locked position.
2. Set the parking brake; refer to Setting the Parking
Brake, page 18.
3. Move the PTO (power take off) switch to off (Fig. 11).
4. Move the choke control to the on position before
starting a cold engine.
Note: A warm or hot engine may not require choking.
After engine starts, move choke control to run position.
5. Move the throttle control to the fast position before
starting a cold engine.
6. Turn ignition key to start. When engines starts, release
key.
Important Do not engage starter for more than
10 seconds at a time. If engine fails to start allow
30 second cool-down period between attempts. Failure to
follow these instructions can burn out starter motor.
7. After the engine starts, move the choke to off
(Fig. 12). If the engine stalls or hesitates, move the
choke back to on for a few seconds. Then move the
throttle lever to desired setting. Repeat this as
required.
Figure 11
1. PTO-On
2. PTO-Off
Figure 12
1. Choke–On
2. Choke–Off
1
m–2719
2
1
2
m–4201
Figure 13
1. Throttle–Fast
2. Throttle–Slow
Figure 14
1. Off
2. Run
3. Start
2
1
m–2720
12
3
M–4268
Stopping the Engine
1. Push the PTO to the off position (Fig. 13).
2. Move the throttle lever midway between the slow and
fast positions (Fig. 13).
3. Let the engine idle for 60 seconds (Fig. 14).
4. Turn the ignition key to off and remove the key
(Fig. 14).
5. Close the fuel shut off valve before transporting or
storing machine (Fig. 42).
Important Make sure that the fuel shut off valve is
closed before transporting or storing the machine, as fuel
leakage may occur. Set the parking brake before
transporting. Make sure to remove the key as the fuel
pump may run and cause the battery to lose charge.

20
Children or bystanders may be injured if they
move or attempt to operate the tractor while it is
unattended.
Always remove the ignition key and set the
parking brake when leaving the machine
unattended, even if just for a few minutes.
Caution
Operating the Power Take Off
(PTO)
The power take off (PTO) switch engages and disengages
power to the electric clutch.
Engaging the PTO
1. While seated in the seat, release pressure on the
traction control levers and place in neutral.
2. Place the throttle to the fast position.
3. Pull out on the power take off (PTO) switch to engage
(Fig. 15).
1
2
m–4201
Figure 15
1. PTO—Off 2. PTO—On
Disengaging the PTO
To disengage, push the PTO switch to the off position
(Fig. 15).
The Safety Interlock System
If safety interlock switches are disconnected or
damaged the machine could operate unexpectedly
causing personal injury.
•Do not tamper with the interlock switches.
•Check the operation of the interlock switches
daily and replace any damaged switches before
operating the machine.
Caution
Understanding the Safety Interlock
System
The safety interlock system is designed to prevent the
engine from starting unless:
•You are sitting on the seat.
•The parking brake is engaged.
•The power take off (PTO) is disengaged.
•The motion control levers are in neutral locked
position.
The safety interlock system also is designed to stop the
engine when the traction controls are moved from the
locked position with the parking brake engaged or if you
rise from the seat when the PTO is on engaged.
Testing the Safety Interlock System
Test the safety interlock system before you use the
machine each time. If the safety system does not operate
as described below, have an Authorized Service Dealer
repair the safety system immediately.
1. Sitting on the seat, engage the parking brake and move
the PTO to on. Try starting the engine; the engine
should not crank.
2. Sitting on the seat, engage the parking brake and move
the PTO to off. Move either motion control lever (out
of neutral locked position). Try starting the engine; the
engine should not crank. Repeat for other control
lever.
3. Sitting on the seat, engage the parking brake, move the
PTO switch to off and move the motion control levers
to neutral lock position. Now start the engine. While
the engine is running, release the parking brake,
engage the PTO and rise slightly from the seat; the
engine should stop.
4. Sitting on the seat, engage the parking brake, move the
PTO switch to off and move the motion control levers
to the neutral lock position. Now start the engine.