Toro 44713 User manual

FormNo.3424-682RevA
HydraulicPowerPack
ProPass200TopDresserwithTow-TypeChassis
ModelNo.44713—SerialNo.403300001andUp
InstallationInstructions
ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.
WARNING
CALIFORNIA
Proposition65Warning
TheengineexhaustfromthisproductcontainschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,orotherreproductiveharm.
Batteryposts,terminals,andrelatedaccessoriescontainleadandlead
compounds,chemicalsknowntotheStateofCaliforniatocausecancerand
reproductiveharm.Washhandsafterhandling.
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal115-2047
115-2047
1.Warning—donottouchthehotsurface.
decal119-6844
119-6844
1.Cutting/dismembermenthazardofhand,conveyor—stay
awayfrommovingparts,keepallguardsandshieldsin
place.
decal119-6807
119–6807
1.Warning—nostep
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3424-682*A

decal119-6829
119–6829
1.ReadtheOperator'sManual.
2.Maximumloadof907kg(2000lb)resultsinanaxleweight
of1,530kg(3320lb)andatongueweightof145kg(320
lb).
3.Emptyhopperhasanaxleweightof599kg(1320lb)anda
tongueweightof48kg(105lb).
decal133-8062
133-8062
2

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
DescriptionQty.Use
Hydraulictankassembly1
Hoseguidemountingbracket1Preparethemachine
Engineassembly1
Bolt(1/2x5inches)2
Battery1
Batteryholddown1
Batterymountstrap1
Batterybolt2
Batteryboltspacer2
Washer2
Flangenut2
Mounttheengine.
Hoseguide1
Hydraulicreturnhose(hose#3)1
Hydraulicsuctionhose(hose#4)1
Bolt(1/4x3/4inch)4
Locknut(1/4inch)4
Bolt(3/8x1inch)4
Locknut(3/8inch)4
Flatwasher4
Installthehydraulicsystem.
Nopartsrequired–Completetheinstallation.
3

Important:Thiskitcanonlybeappliedto
aProPassthatisequippedasatow-behind
machine.
PreparingtheMachine
CAUTION
Installingthekitbeforedisconnectingall
externalhydraulicandelectricalsources
mayexposeyoutoelectricshockand/or
pressurizedhydraulicuid,causingserious
injuryordeath.
Beforeinstallingthepowerpack,disconnect
allexternalhydraulicandelectricalpower
sources.
1.Parkthemachineonalevelsurface,lowerthe
jackstand,disconnectitfromthetractionunit,
andchockthefrontandbackofthewheels.
2.FollowingtheinstructionsgivenintheOperator’s
Manualforthemachine,removetheTwin
Spinnerandsecurethehydraulicpowerand
returnhoses.
Important:SomeProPassmodelshavea
pre-drilledchassisrearwall.Ifyourmachine
hasapre-drilledchassisrearwall,referto
MountingtheEngine(page5).
3.Removeandretainthe2mountingboltsfrom
thechassisrearwalltoallowthehydraulictank
tobemounted.
4.Ensurethatthechassisrearwallisclearto
mountthehydraulictank.
5.Removethehydraulictankassemblyfromthe
crate.
6.Supportthehydraulictankfromunderneathand
positionthetankagainstthechassisrearwall.
Thetankshouldbecenteredevenlyfromleftto
rightandshouldbepositionedvertically(Figure
1).
g013856
Figure1
1.Hydraulictank
7.Ensurethattheinletandoutletttingsandthe
hoseguidemountingbracketalltcleanlywithin
theroundholesinthechassisrearwall(Figure
2).
g013857
Figure2
1.Holesinthechassis
8.Ensurethatthehydraulictankislevel.
9.UsingC-clamps,orsimilardevices,temporarily
clampthehydraulictankrmlyinplaceonthe
chassisrearwall.
10.Ensurethatthehydraulictankisstilllevel.
11.Markthepositionofthehydraulictankmounting
holesontothechassisrearwall.
12.Unclampandremovethehydraulictank.
13.Centerpunchthepositionofthemarkedholes.
14.Drilla7/16inchdiameterholethroughthe
chassisrearwallineachmarkedandpunched
position.
15.De-burreachhole.
4

MountingtheEngine
1.Ensurethatthehitchtubeiscleanandfreefrom
dirtordebris.
2.Unpacktheengineassembly.
3.Loosen,butdonotremove,the2boltsand
nutssecuringtheenginemountbracketstothe
enginemountingplate(Figure3).
g013858
Figure3
1.Mountingbolt(2)
4.Removethe2nutsholdingthebatteryhold
downstrapsinplaceandsetthenuts,washers
andbolttubeofftotheside(Figure4).
g013861
Figure4
1.Batteryholddownstrap2.Batteryholddownbolt(2)
5.Removethebatteryfromitspositiononthe
assemblyandrestthelteronthebaseplate.
6.Chargethebattery;refertoActivatingand
ChargingtheBattery(page12).
7.Havesomeonehelpyoutopositiontheengine
assemblyontothehitchtube.
Ensurethattheenginemountbracketsstraddle
thehitchtube(Figure5)andthattherearofthe
enginemountplateisapproximately25mm(1
inch)fromthehitchtubereceiver(Figure6).
g013911
Figure5
1.Hitchtube
g013859
Figure6
1.Oneinch
5

8.Insertthe2bolts(1/2x5inches)throughthe
enginemountbracketholes,ensuringthataat
washeristtedagainsteachouterfaceofthe
enginemountbracket,andensuringthatthe
boltspassbeneaththebottomofthehitchtube.
Handtightenthe2nuts(1/2inch)asshownin
Figure7.
g013860
Figure7
1.Hitchtube2.Mountingbolt(2)
9.Adjusttheenginemountbracketsothatitistight
tothehitch.Fullytightenthe2boltsthatyou
loosenedinstep3.
10.Ensurethattheenginemountingplateislevel
andfullytightenthe2bolts(1/2x5inches)
throughtheenginemountbracketlowerholes.
11.Placethebatteryontothebatterytray,
positioningtheterminalsasshowninFigure8.
12.Positionthebatteryholddownonthebattery
(Figure8).
13.Holdthebatterymountstraparoundthe
undersideofthehitchtube(Figure8).
14.Ontherightside,installabatteryboltthrough
thewasher,batterymountstrap,enginemount
plate,batterytray,batteryboltspacer,andhold
down.Looselyinstallaangenut(Figure8).
Note:Ensurethattheboltsareinstalledfrom
thebottom.
15.Ontheleftside,installabatteryboltthrough
thewasher,batterymountstrap,enginemount
plate,batterytray,batteryboltspacer,andhold
down.Looselyinstallaangenut(Figure8).
16.Ensurethateverythingisconcentricandtighten
thenuts.
g013862
Figure8
1.Batterybolt(2)4.Batterymountstrap
2.Washer(2)5.Flangelocknut(2)
3.Bolttube
6

InstallingtheHydraulic
System
1.Unpackthehoseguide,hydraulicreturnhose
(hose#3),hydraulicsuctionhose(hose#4),4
bolts(1/4x3/4inch)and4locknuts(1/4inch).
Note:Removethehosesecuredtothehose
guide,hydraulicreturnhoseandhydraulic
suctionhoseforshipping.
2.Using2bolts(1/4x3/4inch)andange
locknuts,attachthehoseguidetothebracket
onthehydraulictank(Figure9).
g013863
Figure9
1.Hoseguide
Note:Removethe2mountingboltsmustfrom
thechassisrearwall.Usetheremovedbolts
tomountthetank.
3.Unpack4bolts(3/8x1inch)andnylonlocknuts.
Supportingthehydraulictankfrombelow,pass
thehoseguideandhydraulichoses#3and#4
throughthelargecentralholeinthechassisrear
wallandlocatethehydraulictankagainstthe
chassisrearwall.T emporarilyclamp,orbolt,the
hydraulictankinplace.
Note:Thehoseguideshouldbefedthrough
thecenterholeonthefrontsideofthechassis.
2peoplemayberequired.
4.Installthehydraulicreturnhose(#3)andthe
hydraulicsuctionhose(#4)totheappropriate
ttingsonthehydraulictank.
Note:Hose#3andhose#4donothavethe
samettings;eachhosewilltonlyintothe
correctttinginthehydraulictank.
Note:Whenmountingthehoses,ensurethat
thereisadequateclearanceforthetires.
5.Thehoseguideshouldsitontopofthetabfrom
theverticallegofthebatterytray(Figure10).
Iftheholesinthehoseguidedonotmatchthe
holesinthebatterytraytab,thehoseguide
lengthmaybeadjustedbylooseningthebolts
attachingthehoseguidetothehydraulictank
bracketandslidingthehoseguideforwardor
totherearasrequired.
g013864
Figure10
1.Hoseguide
6.Attachthehoseguidetothebatterytraytab
using2bolts(1/4x3/4inch)andangelocknuts
(Figure10).
7.Mountthehydraulictanktothechassisrear
wallusingthepreviouslyremovedmounting
bolts,aswellasthebolts(3/8x1inch),nylon
locknuts,andatwashersfromthekit,Tighten
thefasteners.
8.Connecthydraulichose#3tothelteroutlet
(Figure11).
g013865
Figure11
1.Filteroutlet2.Hydraulichose#3
7

9.Connecthydraulichose#4tothesuctionsideof
thehydraulicpump(Figure12).
g013908
Figure12
1.Hydraulicpump2.Hydraulichose#4
10.OntheSHversion(Model44701)removethe
fastenerssecuringthecovertothefrontofthe
machineandsetthecoveraside(Figure13).
g013845
Figure13
1.Cover
11.Identifythepressureandreturnconnectionson
themachinebasemodel.RefertoFigure14
fortheSHversionsandFigure15fortheEH
versions.
g014215
Figure14
SHversionshown
1.Pressure2.Return
g259001
Figure15
EHversionshown
1.Return2.Pressure
8

12.Ifpressureandreturnhoseswerepreviously
installedatthelocationsshowninFigure14and
Figure15,removethem.
Note:Ensurethatthehosesdonotcontact
anyhot,sharp,ormovingparts.Trytoattainas
muchclearancefromthemuferaspossible.
13.Connectthehydraulichosestothehydraulic
controlpanel.RefertoFigure14andFigure16
ontheSHversionsandFigure15andFigure
17ontheEHversions.
g013867
Figure16
SHversionshown
1.Hoserouting
g013866
Figure17
EHversionshown
1.Hoserouting
14.Tightenallofthehydraulicconnectionsand
fasteners.
CompletingtheInstallation
1.RettheTwinSpinnerassembly.
2.Connecttheblackcableandtheblackpre-routed
cabletothebatterynegativeterminalandthe
whitecableandtheredpre-routedcabletothe
batterypositiveterminal.
3.Plugtheintermediatewireharnessintothe
powerharnessconnectoronthemachine
(Figure18orFigure19).
g013946
Figure18
1.Powerharness2.Intermediatewireharness
g013948
Figure19
1.Powerharness2.Intermediatewireharness
9

4.Filltheenginewithapproximately1L(34oz)
oftheproperviscosityoilbeforestarting;referto
ServicingtheEngineOil(page10).
Important:Theengineisshippedfromthe
factorywithoutoil;attemptingtostartthe
machinebeforeyoullitwithoilwillcause
enginedamage.
5.Checkthelevelofoilbeforetheengineisrst
started;refertoServicingtheEngineOil(page
10).
6.Fillthehydraulictankwiththeproperhydraulic
uid;refertoServicingtheHydraulicSystem
(page11).
Important:Thehydraulicsystemwillnot
completelyllwithuiduntilthesystemis
poweredup.Checkthehydraulicuidlevel
andadduidasnecessarytoensurethatitis
atthecorrectlevelafterusingthehydraulic
systemforthersttime.
Operation
CAUTION
Ensurethatallcontrolsystemsareturnedoff
whenworkingonthepowerpack.
ServicingtheEngineOil
Important:Theengineisshippedwithoutoil.
Refertotheengineowner’smanualforadditional
information.
Theengineisshippedfromthefactorywithoutoil;it
mustbelledwithapproximately1L(34oz)ofoil
beforestarting.
Checkthelevelofoilbeforetheengineisrststarted
anddailythereafter.
Theengineusesanyhigh-qualityoilhavingthe
AmericanPetroleumInstitute-APl-“service
classication"SJ,SLorequivalent.Oilviscosity
-weight-mustbeselectedaccordingto
ambienttemperature.Figure20illustratesthe
temperature/viscosityrecommendations.
g018667
Figure20
1.Positionthemachinesothattheengineislevel.
2.Cleantheareaaroundtheoilllercap/dipstick.
3.Removetheoilllercap/dipstickbyrotatingit
counterclockwise.
4.Wipethedipstickcleanandinsertitintotheller
port.Donotscrewitintotheport.
5.Removethedipstickandcheckthelevelofthe
oil.
6.Ifthelevelisnearorbelowthelowerlimitmark
onthedipstick,addonlyenoughoiltoraiselevel
totheupperlimitmark.
Important:Donotoverllthecrankcase.
7.Checktheengineoillevelagain.
10