Sealey RS132.V4 User manual

ROADSTART EMERGENCY POWER PACK
12V 900 PEAK AMPS
MODEL NO: RS132.V4
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
I
MPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGEAND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
IMPORTANT WARRANTY INFORMATION: KEEP YOUR ROADSTART HEALTHY
9Read and understand the general safety and operating instructions before use. The following information is intended to help you
keep the product in top working order.
NOTE: – The battery in this unit is a consumable item and its ability to accept charge will reduce over time. We will provide warranty
against mechanical and electrical defect for a period of one year - this does not cover fair wear and tear.
If the battery is not charged properly before first use, or regularly conditioned, its capacity will diminish. Under these circumstances we
will not replace the battery even if it is less than one year old.
9You can help prolong the life of the battery by following a few simple guidelines.
9Plug in your new Roadstart to the mains transformer and make an INITIALcharge lasting 38 hours.
9Ensure the unit is fully charged before storage.
8DO NOT leave the Roadstart for longer than 2 months without putting it on charge.
8DO NOT attempt to start a vehicle when the Roadstart battery level lights show red.
8DO NOT drop or roughly handle the Roadstart – this will break or disjoin the battery terminals rendering the battery useless and the
warranty void.
8DO NOT use any other charger, other than the one supplied, to recharge the battery.
8DO NOT obstruct the ventilation grilles and protect against water ingress - The RoadStart units are fitted with ventilation grilles to help
disperse any gases produced during the charging procedure.
IMPORTANT:To reduce the risk of a battery explosion, follow these instructions and those published by the battery manufacturer
and the manufacturer of any equipment you intend to use in the vicinity of the battery. Remember to review warning marks on all
products and on engines. Modern vehicles contain extensive electronic systems. Check with the vehicle manufacturer for
any specic instructions regarding the use of this type of equipment on each vehicle. No liability will be accepted for damage/injury
where this product is not used in accordance with all instructions.
1.1. PERSONAL PRECAUTIONS
9Ensure there is another person within hearing range, or close enough to come to your aid should a problem arise, when working
near a lead-acid battery.
9Have fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.
9Wear safety eye protection and protective clothing. Avoid touching eyes while working with a battery.
9 Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye, ush eye immediately with cool,
clean running water for at least 15 minutes and seek immediate medical attention.
9Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit
current high enough to weld a ring or the like to metal, which may cause severe burns.
1.2. IMPORTANT SAFETY INSTRUCTIONS
9Familiarise yourself with the applications, limitations and potential hazards of the RoadStart.
9Keep the unit in good working order and condition. Replace damaged parts immediately.
9Use only recommended parts. To use unapproved parts may be dangerous and will invalidate your warranty.
9 The RoadStart must only be opened and checked by qualied service personnel. DO NOT disassemble the unit for any reason.
9Keep children and unauthorised persons away from the work area.
9Keep work area clean and tidy and free from unrelated materials. Ensure that there is adequate lighting.
9 If the RoadStart receives a sharp knock or blow, it must be checked by a qualied service agent before being used.
9When not in use re-charge every two months.
8DO NOT smoke or allow a spark or ame in the vicinity of the battery or engine.
8DO NOT drop any metal item onto the battery as it may spark or short circuit the battery, which could cause an explosion.
8DO NOT use RoadStart to recharge dry cell batteries that are commonly used with home appliances. These batteries may explode
and cause personal injury and damage to property.
8DO NOT charge or boost a frozen battery.
8DO NOT use attachments other than those recommended. To do so may risk damage to the unit and other equipment and possible
personal injury.
8DO NOT pull or carry the unit by its cables and DO NOT pull the negative and positive clamps from the battery terminals.
8DO NOT operate in vicinity of ammable liquids or gases.
8DO NOT recharge the unit with plugs, cables or attachments that are damaged. Replace such items immediately.
RS132.V4 Issue 1 11/10/18
Original Language Version
© Jack Sealey Limited
Refer to
Instruction
Manual
Electrical
shock
hazard
Wear eye
protection Wear
protective
gloves
Warning
corrosive
substance
Keep away
from sources
of ignition
Use in well
ventilated
areas
Keep in dry
area. Protect
from rain
Warning:
Explosive
material

8DO NOT use this product to perform a task for which it is not designed.
8DO NOT store the unit in damp or wet locations or where the temperature may exceed 50°C.
8DO NOT submerge the unit in water.
8DO NOT use whilst under the inuence of drugs, alcohol or intoxicating medication.
8DO NOT leave the unit in a totally discharged state for an extended period of time as this may result in permanent damage.
8DO NOT cross-connect the power leads from the RoadStart to the battery. Ensure that positive is to positive and negative is to
negative. Observe polarity indicator during connection.
9Ensure that the unit is fully charged before storage.
1.3. ELECTRICAL SAFETY (with respect to mains chargers)
WARNING!It is the user’s responsibility to check the following:
You must check the AC adaptor to ensure that it is safe before using. You must inspect the power supply lead, plugs and all
electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of
appropriate safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board.
We recommend that an RCD(Residual Current Device) is used with all electrical products. It is particularly important to
use an RCD with portable products that plug into an electrical supply not protected by an RCCB. If in doubt consult a qualied
electrician. You can obtain a Residual Current Device through your Sealey stockist. You must read and understand instructions
concerning electrical safety.
9The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a
qualied person, using a Portable Appliance Tester (PAT) on a regular basis
9The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance and
the safety of the appliance operator. If in any doubt about electrical safety, contact a qualied electrician.
8DO ensure that the insulation on all cables and the product itself is safe before connecting to the mains power supply.
8DO ensure that cables are always protected against short circuit and overload.
8DO regularly inspect power supply, leads, plugs for wear and damage and power connections to ensure that none are loose.
8DO check product voltage is the same as power supply to be used and check that all fused plugs are tted with the correct capacity
fuses.
2. INTRODUCTION
Composite case with moulded rubber protection, integral battery cable storage and carry handle. LED Battery condition, polarity check,
with audible warning if polarity is reversed, and charge indicators. Features independent on/off switch which allows the positive clamp to be
connected without the risk of sparking and an integral LED work light for use at night. Integral air compressor with pressure gauge for accurately
topping/pumping up tyres. Fitted with two 12V power sockets that will accept any 12V device fitted with a vehicle accessory socket plug. Also
features a USB outlet (5V/1A). Supplied with mains charger.
3. SPECIFICATION
Model No:...............................................................RS132.V4
Cold Cranking Amps: .....................................................400A
Peak Amps:....................................................................900A
Voltage:............................................................................12V
Auxiliary Output:........................... USB - 5V/1A, 2 x 12V Port
Cable & Clamp Length:..............................................725mm
Integral Air Compressor ...................................................Yes
Maximum Pressure....................................................... 80psi
Weight:........................................................................ 6.75kg
Key to figs. 1, 2,3.
1: On/off switch
2: Positive lead
3: Negative lead
4: 12V outlet sockets
5: Negative clamp
6: Positive clamp
7: LED work light
8: USB indicator
9: 5V USB socket
10: Work light/USB selector
11: Charging socket
12: Polarity indicator
13: Battery level lights
14: Battery level check button
15: Pressure Gauge
16: On/Off switch Compressor
17: Air hose compartment
g.2
g.1
RS132.V4 Issue 1 11/10/18
Original Language Version
© Jack Sealey Limited

4. CHARGING
4.1. INITIAL CHARGING OF THE ROADSTART UNIT
NOTE:This product may arrive partially charged. The unit must be fully charged immediately after purchase and before using for
the rst time.
4.1.1. Initially, the unit should be charged using the AC charger supplied for a period of 38 hours. Charge subsequently until the green charge
light illuminates. Never charge the unit for more than 40 hours.
4.2. READING THE LED POWER LEVEL INDICATORS
4.2.1. The charge level of the unit during use can be seen at any time by pressing the battery level check button (g.3.13) and noting
which power level lights that are illuminated. The lights will illuminate in combination to show the charge level.
4.2.2. When just the green LED is illuminated the unit is fully charged and is ready to be used for starting a vehicle.
4.2.3. If the amber LED is illuminated the unit is partially discharged but can be used to operate most 12 volt accessories.
4.2.4. If only the red LED is illuminated the power level is low and only a short operating time remains. The unit should be recharged
as soon as practical.
4.3. RECHARGING WITH THE AC CHARGING ADAPTOR
Note: Only charge with the adaptor supplied with your specic model. Charging adaptors are not interchangeable.
4.3.1. Ensure the battery clamps are securely attached to the clamping bars on the unit as shown in g.2.
4.3.2. Turn the on/off switch (g1.1.) to OFF.
4.3.3. Plug the AC charger cable into the charging socket (g.3.11) on the front control panel.
4.3.4. Plug the charger itself into any 230 Volt AC wall outlet. Charging will now commence but the charge level must be regularly
monitored to prevent overcharging. The battery level lights will display whilst the charger is plugged in (g.3.14).
4.3.5. Charging a unit with a very low charge (i.e. showing red LED only) should take 34 to 36 hours. When just the green charge
indicator is illuminated the unit is fully charged and the charger should be disconnected from the unit and from the AC supply.
5. OPERATION
5.1. PREPARATION AND PRECAUTIONS
WARNING!Ensure that the Roadstart and vehicle voltages are the same.
5.1.1. Apply the vehicle hand brake and place in neutral gear (or “Park” if automatic transmission).
5.1.2. Turn ignition and electrical accessories off.
5.1.3. Use in a well ventilated area and wear eye protection and clothing.
WARNING!DO NOT allow the red and black clamps to touch each other. Ensure that the correct clamps are placed on the
correct battery terminals.
5.1.4. Press the battery level check button. If the green light does not illuminate the unit must be charged before it can be used for jump
starting
NOTE:A defective battery may not accept a charge from the portable power source. Ensure that the engine is functioning
and that the vehicle battery is not damaged.
5.2. JUMP STARTING
WARNING!Vehicles equipped with on board computers may be affected if the engine battery is jump started. Read your vehicle
owner’s manual before attempting to start the vehicle to determine if external starting assistance can be used.
Failure to follow these instructions may cause damage or explosion.
NOTE: For optimum performance, the unit should not be stored below 10°C when using the unit as a jump starter.
5.2.1. Turn off the vehicle ignition.
5.2.2. Ensure on/off switch is in the off position.
WARNING! DO NOT place the unit where it will become unstable when the engine starts. Route power cables away from moving
parts such as fans and belts.
5.2.3. Attach the RED (positive +) clamp to the positive terminal of the battery.
NOTE:On vehicles with multiple batteries connect positive clamp to positive battery terminal which is connected to vehicle
electrical system.
5.2.4. Attach the BLACK (negative -) clamp to the vehicle chassis, engine block or a non-moving metal part of the vehicle which is
veried to be grounded, as far away from the battery as possible. DO NOT clamp directly to the negative battery terminal,
carburettor, fuel lines, or sheet metal body parts.
5.2.5. Observe the polarity indicator on the control panel (g.3.12). If the dual colour LED is green the connection is correct. If the LED is red
and the alarm sounds DO NOT proceed until the connections are correct.
5.2.6. Ensure that all cables are clear of moving belts and rotating fans.
g.3
RS132.V4 Issue 1 11/10/18
Original Language Version
© Jack Sealey Limited

5.2.7. Turn the on/off switch the ‘ON’ position.
5.2.8. Maintain a safe distance from the battery whilst jump starting.
5.2.9. Turn on the ignition to start the vehicle.
NOTE:If the vehicle does not start after 4 to 5 seconds, allow the RoadStart unit to cool for 3 to 4 minutes, before attempting to
jump start the vehicle again. If this is not done, the unit could sustain damage.
5.3. DISCONNECTING
VERY IMPORTANT!Failure to observe the following could result in the RoadStart battery exploding.
5.3.1. When the vehicle has started, remove the negative (black) clamp within 15 seconds.
5.3.2. Switch the on/off switch to ‘Off’.
5.3.3. Remove the positive (red) clamp and return both clamps to their housings on the back of the unit.
5.4. 12V Power sockets
The PowerStart is tted with 2 x 12V power sockets (g.1.4). They will each accommodate a male 12V accessory plug up to a
combined total of 15A.
5.5. LED Worklight
The worklight may be switched on by pressing the worklight/USB selector once. A second press will switch the light off and energise
the USB socket (see section 5.5.)
5.6. 5V USB socket
The RoadStart is tted with a 5V 1A USB socket (g.3.9). To energise the socket, press the worklight/USB selector twice. The USB
indicator will light when the socket is live. A further press of the selector will switch the socket off.
6. USING THE COMPRESSOR
WARNING! Check the manual for items to be inated to obtain the manufacturers recommended ination pressure.
Avoid over ination.
6.1. INFLATING TYRES
6.1.1. Pull the air hose from the stowage compartment at the back of the compressor (see g.2) and ensure that the locking lever on
the valve connector is in the upright position i.e. in line with the connector.
6.1.2. Remove the screw cap from tyre valve stem.
6.1.3. Push the connector as far as possible onto the valve stem and push the locking lever through 90º to lock it.
6.1.4. Switch on the compressor using the switch on the unit (see g.2) and monitor the pressure on the air pressure gauge (see g.2).
6.1.5. When the desired pressure is reached, turn off the compressor, rotate the connector lever to the upright position and remove it
from the valve stem.
NOTE: It is recommended to use a separate air gauge to double check the actual ination pressure achieved.
6.1.6. Screw the cap back onto the valve stem.
6.2. INFLATING PLASTIC INFLATABLEITEMS e.g. balls, air beds, rubber rafts etc.
6.2.1. Check the manual for items to be inated to obtain the manufacturer’s recommended ination pressure.
6.2.2. Identify valve on product and remove any cover tted.
WARNING! Check the manual for items to be inated to obtain the manufacturer’s recommended ination pressure.
Avoid over ination.
6.2.3. Identify the correct adaptor for the product and insert it into the ination connector and push the locking lever through 90º to lock it.
6.2.4. Insert the other end of the adaptor into the valve as far as possible.
6.2.5. Switch on the compressor using the switch on the unit (see g.2) and monitor the pressure on the air pressure gauge (see g.2).
6.2.6. When the desired pressure is reached, turn off the compressor, remove the connector and adaptor.
NOTE: It is recommended to use a separate air gauge to double check the actual ination pressure achieved.
Replace any valve cover previously removed.
7. STORAGE
This unit may be stored in any position. Ensure that the clamps are securely attached to the clamping posts at the rear of the unit.
Store at room temperature. It is recommended to recharge the unit every two months when not in use and more frequently in
warmer or colder storage conditions to keep the battery in peak operating condition.
8. BATTERY REMOVAL
NOTE: The RoadStart battery is a sealed, lead-acid type. At the end of the RoadStart’s service life it MUST be removed
and recycled, or disposed of properly, according to national and/or local regulations.
8.1. REMOVAL
8.1.1. Place the RoadStart unit front side down.
8.1.2. Remove the 10 screws holding the casing together and lift off the back half of the unit.
8.1.3. Undo and remove the nuts, bolts and washers on each battery terminal. The connecting wires will now be loose.
8.1.4. Move the wires away from the two battery terminals, taking care to avoid accidental arcing of the terminals.
8.1.5. Lift the battery out of the front half of the casing.
8.2. DISPOSAL
8.2.1. Take the battery to a recycling centre that handles sealed, lead-acid batteries.
8.2.2. If there is no recycling centre in the area, contact the local environmental agency for disposal instructions.
RS132.V4 Issue 1 11/10/18
Original Language Version
© Jack Sealey Limited

QUESTION ANSWER
How many jump
starts can a fully
charged RoadStart
do before needing to
be recharged?
Between 1 and 20 depending upon
operating factors such as temperature,
general condition of the vehicle, engine type
and size.
Can the RoadStart
be recycled? Yes, in accordance with national and local
authority regulations.
What is the ideal
in-use storage
temperature
of the RoadStart?
Room temperature. The RoadStart will also
operate at lower temperatures, its power
however will be lessened. Intense heat will
activate self-discharge.
I have a regular 10
amp battery charger,
can I use it to
recharge the
RoadStart?
No. Only the supplied charger can be used.
Is the RoadStart fool
proof? No. All jump starting instructions must be followed carefully.
Can I replace the
internal batteries? Yes, but note that the batteries are not covered by warranty as they are
consumable items
THE PROBLEM THE SOLUTION
Unit has been charged
for 36 hours but there
is no change in the
status of the LEDs
Check charger to see that it is charging.
Charger should be warm.
Check all wire connections
Charger works well but
still no change in LED
status.
Possible defective internal battery.
No LEDs come on, but
when the AC adaptor is
plugged into the unit
they do.
RoadStart unit battery defective which
could have been caused by intense use
without a cool-down period.
Roadstart unit is fully
charged but delivers no
power.
Check where the wires meets the jaw on
the unit clamps. Ensure they are well
crimped. Ensure that the safety switch is
in the ON position.
When connecting an
accessory via the DC
outlet there is no
power.
The accessory is drawing too much
current, resulting in the internal circuit
breaker operating. Allow to cool and
reset. Check accessory current draw.
9. TROUBLESHOOTING
RS132.V4 Issue 1 11/10/18
Original Language Version
© Jack Sealey Limited
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.
BATTERY REMOVAL - SEE SECTION 8
Under the Waste Batteries and Accumulators Regulations 2009, Jack Sealey Ltd are required to inform potential purchasers of products
containing batteries (as defined within these regulations), that they are registered with Valpak’s registered compliance scheme. Jack
Sealey Ltd Batteries Producer Registration Number (BPRN) is BPRN00705.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.