Toshiba MJ-1101 Installation and operating instructions

MJ-1101 Service Manual Addendum
Supplement to the Troubleshooting Section
TOSHIBA

i
Index
Error Code Page
EA20 1,2,3,4,13,14
EA40 5,13,14
EA60/CC30 6,7,8,9
EA70 /CC41 6,7,8,9,13,14
EAEO 10
CB31 11,12
*Recommended Lubricant Molykote EM-30L - 6LE36904000
TOSHIBA

Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
EA20
㪄㩷Note that the height should be different between the cases when the Finisher
is installed in e-STUDIO281c/351c/451c and when installed in e-
STUDIO352/452 or e-STUDIO2500c/3500c/3510c.
- Paper jams at the
entrance section of
the Finisher (or the
Hole Punch Unit)
- Folded paper edge
- Paper jams C2in the
buffer tray section
- C2Paper exit
problems on the
finishing tray
- Note that the height should be different between the cases when the Finisher
is installed in e-STUDIO281c/351c/451c and when installed in e-
STUDIO352/452 or e-STUDIO2500c/3500c/3510c.
- Confirm the height every time you move the equipment.
C. When installing the Finisher in the equipment, make sure that the height of the Finisher is proper. If it is not, the
Brid
g
e Unit exit M
y
lar ma
y
be deformed
,
and thus the deformed M
y
lar ma
y
obstruct the
p
a
p
er trans
p
ort
p
ath.
Check if the Mylar attached to the exit of the Bridge Unit is deformed and obstructing the paper transport path.
Correct it if deformed.
2. Bridge Unit exit Mylar deformed
B. To keep the installation height of the Finisher stable, it is preferable that the casters are faced to the equipment
side.
A. Confirm that the Finisher is installed horizontally (the height of its front side and that of its rear side are the
same
)
.
1. Improper installation height
(Paper is not properly transported
from the equipment to the
Finisher if each height is
improper.)
The length of the arrows should be the same.
Caster
㪜quipment side
Improper
case Installation height
Normal Abnormal
Deformed Mylar
Paper transport path
㪈

Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
EA20
a: Slide the buffer guide to the center and lubricate between the shafts of the
front buffer guide.
b: Slide the buffer guide forward or backward and lubricate between the shafts
of the rear buffer guide.
* Be sure to lift up the buffer roller before sliding the guide.
5. False operation of the entrance
sensor or the transport sensor
(An error may occur when the
entrance sensor or the transport
sensor does not perform proper
detection.)
A. Check if the wires of the entrance sensor or the transport sensor are being caught or short circuited, or any of
their connectors is disconnected.
4. False operation of the buffer
guide
(Paper jams may occur if the load
is applied to the buffer guide
during its opening or closing
movement.)
Remove the stationary tray and apply grease "Molykote EM-30L" (the size of 5 grains of rice) to the buffer guide
shaft.
- Paper jams at the
entrance section of
the Finisher (or the
Hole Punch Unit)
- Folded paper edge
- Paper jams C2in the
buffer tray section
- C2Paper exit
problems on the
finishing tray
3. Improper connection between
the equipment and the Hole
Punch Unit
(Paper is not properly transported
from the equipment to the Hole
Punch Unit if they are not
connected correctly.)
When the Hole Punch Unit is installed, check if the connection point is shifted forward or backward.
Normal Abnormal
Hole Punch Unit
㪸Molykote EM-30L
(the size of 5
grains of rice)
Buffer roller
Buffer guide shaft
Molykote EM-30L
(the size of 5
grains of rice)
㪹
Transport sensor actuator
Entrance sensor actuator
㪉
If the entrance sensor does not retract quickly, replace the spring
with a new one P/N 6LB09015000 SPG-FEED-SNSR-1.

Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
EA20
7. Paper not placed properly in
the drawer
(Paper may be skewed if there is
extra gap between the paper and
the side wall in the drawer and
thus may cause a jam on the
Finisher transport path.)
Be sure to lock the side wall.
Operation check of the transport sensor actuator: Rotate the shaft slowly. If the actuator is not rotated together, its
o
p
eration is normal.
6. False operation of the paper
exit guide
(An error may occur when the
paper exit guide is not operating
properly because paper may
remain on the finishing tray or not
exit properly during sort or
stapling exit.)
Replace SPG-SFFD-SUPT-SF (6LB090140) if the paper exit guide is not operating properly.
- Paper jams at the
entrance section of
the Finisher (or the
Hole Punch Unit)
- Folded paper edge
- Paper jams C2in the
buffer tray section
- C2Paper exit
problems on the
finishing tray
5. False operation of the entrance
sensor or the transport sensor
(An error may occur when the
entrance sensor or the transport
sensor does not perform proper
detection.)
B. Check if the actuators of the entrance sensor and the transport sensor are operating smoothly. If they are not,
remove the actuator and check if there is any paper dust or foreign matter between the shaft and the hole. Clean if
there is.
Transport sensor actuator
Entrance sensor actuator
Transport sensor actuator
Hook this to the actuator.
Hook this onto the bracket.
Transport sensor actuator
Finishing tray
Paper exit guide
Gap
Side wall
Normal Abnormal
Paper
㪊

Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
EA20
When replacing, be sure not to scratch the shaft (ASYB-SFT-EXT-RLR-DRV-
BUF).
B. Check if the gear teeth of GEAR-IDLER-EXT-BUF, GEAR1-EXT-RLR-BUF and GEAR2-EXT-RLR-BUF mesh
correctly. If any of them does not mesh correctly, replace ASYB-SFT-EXT-RLR-DRV-BUF, ASYS-LVR-E-RLR-
BUF, GEAR-IDLER-EXT-BUF, GEAR1-EXT-RLR-BUF or GEAR2-EXT-RLR-BUF.
- Paper jams at the
entrance section of
the Finisher (or the
Hole Punch Unit)
- Folded paper edge
- Paper jams C2in the
buffer tray section
- C2Paper exit
problems on the
finishing tray
8. Drive not transmitted from the
gear in the paper transport
section
A. Check if there is any rattling on ASYS-LVR-E-RLR-BUF. If there is, replace ASYB-SFT-EXT-RLR-DRV-BUF,
ASYS-LVR-E-RLR-BUF, GEAR-IDLER-EXT-BUF, GEAR1-EXT-RLR-BUF and GEAR2-EXT-RLR-BUF.
GEAR1-EXT-RLR-BUF
GEAR-IDLER-EXT-BUF
GEAR2-EXT-RLR-BUF
ASYS-LVR-E-RLR-BUF
ASYB-SFT-EXT-RLR-DRV-BUF
Check that there is no rattling.
GEAR1-EXT-RLR-BUF
GEAR-IDLER-EXT-BUF
GEAR2-EXT-RLR-BUF
ASYS-LVR-E-RLR-BUF
ASYB-SFT-EXT-RLR-DRV-BUF
Do not scratch this area.
LVR-E-RLR-BUF
ASYB-SFT-EXT-RLR-DRV-BUF
SFT-EXT-RLR-DRV-BUF
Scratch on the shaft
㪋

Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
EA40 Pa
p
er
j
ammin
g
2. Stationary tray opening/closing
switch actuator deformed
(A cover-open error occurs if the
actuator is deformed because the
stationary tray opening/closing
switch cannot be turned and
performs false detection.)
Replace PLT-OPEN-SW-BUF if the actuator is deformed.
Close the stationary tray securely if it is open.1. Stationary tray left open
(A cover-open error occurs if the
stationary tray is left open
because the stationary tray
opening/closing switch performs
false detection during operation.)
Replace HNDL-DOOR if the actuator is deformed or damaged.3. Front cover switch actuator
deformed (MJ-1101)
(A cover-open error occurs if the
actuator is deformed because the
front cover switch cannot be
turned and it performs false
detection.)
Replace COVER-F-DOOR-P if the actuator is deformed or damaged.3. Front cover switch actuator
deformed (MJ-6101)
(A cover-open error occurs if the
actuator is deformed because the
front cover switch cannot be
turned and performs false
detection.)
Actuator
Stationary tray
Tray closed Tray opened
MJ-1101
Actuator
Actuator
MJ-6101
㪌

Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
EA70
EA60
CC30
CC41
Turn the power OFF. Then check the gap between rollers on the buffer roller guide and the buffer tray while the
buffer roller is left lowered. If the gap does not reach 0.3 mm, replace the buffer roller guides (LVR-E-RLR-BUF)
on both front and rear sides.
3. Improper roller gap on the
buffer roller guide and buffer tray
2. Catching pad link arm
deformed, damaged or removed
(Paper is not aligned properly
because the link arm of the
catching pad is deformed,
damaged or removed.)
Check the gap within the range 7 mm from the edge of the buffer roller guide.
- When more than one
sheet of paper is
loaded on the buffer
tray, the first sheet is
pushed out of the tray
by the second sheet.
- When more than one
sheet of paper is
loaded on the buffer
tray, the leading edge
of the second sheet is
caught and thus a
paper jam occurs.
- When paper is
transported from the
buffer tray to the
finishing tray, the
paper is run on the
front or rear alignment
plate.
- When paper is
loaded on the finishing
tray, the front and rear
alignment plates
excessibly push the
paper.
- When paper is
transported from the
finishing tray to the
movable tray, the
paper exit guide
catches the paper and
thus a motor error
occurs because the
paper cannot exit.
Check if the catching pad in the Finisher paper exit section is properly attached. If its link arm is deformed,
damaged or removed, replace ARM-SOL-ALIGN (6LB100080).
Check if the catching pad in the Finisher paper exit section is properly attached. Replace it if it is deformed or
dama
g
ed.
1. Catching pad deformed or
damaged
(Paper is not aligned properly due
to the deformed or damaged
catching pad.) Abnormal
Facing down
Catching pad link arm
Normal
Catching pad
0.3 mm or
more
Within the range 7 mm
from the edge
Buffer roller
RLR-EXIT-BUFFER
Roller on the buffer tray
RLR-EXIT-TRY
Buffer roller guide
LVR-E-RLR-BUF
Buffer tray
Buffer roller guide
Buffer roller guide
㪍

Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
EA70
EA60
CC30
CC41
4. Improper spacing on the edge
section of the buffer roller guide
and the buffer tray upper section
- When more than one
sheet of paper is
loaded on the buffer
tray, the first sheet is
pushed out of the tray
by the second sheet.
- When more than one
sheet of paper is
loaded on the buffer
tray, the leading edge
of the second sheet is
caught and thus a
paper jam occurs.
- When paper is
transported from the
buffer tray to the
finishing tray, the
paper is run on the
front or rear alignment
plate.
- When paper is
loaded on the finishing
tray, the front and rear
alignment plates
excessibly push the
paper.
- When paper is
transported from the
finishing tray to the
movable tray, the
paper exit guide
catches the paper and
thus a motor error
occurs because the
paper cannot exit.
Turn the power OFF and pull the plunger of the buffer roller lift solenoid by hand. Then check the spacing on the
edge section of the buffer roller guide and the buffer tray upper section while the buffer roller is lifted up. If the
edge section of the buffer roller guide is not lower than the buffer tray upper section, replace STAY-BUFFER.
- If the joint surfaces of the stationary tray and the rear lower cover (or the
control panel unit) are shifted 4 mm or more, the motor bracket may be
deformed.
- Do not hold the stationary tray when unpacking.
5. Motor bracket deformed
(The bracket of the buffer tray
guide motor or the buffer roller
drive motor is deformed and thus
drive is not transmitted.)
If the buffer tray guide motor bracket (HLDR-TRAY-BUF) or the buffer roller drive motor bracket (HLDR-MOTR-
BUFFER) is deformed, replace it.
Buffer roller lift solenoid
STAY-BUFFER
Buffer roller
RLR-EXIT-BUFFER
Buffer tray upper section
RLR-EXIT-TRY
Buffer roller edge section
LVR-E-RLR-BUF Buffer tray
A gap appears due to the
deformed bracket.
Buffer tray guide motor
Buffer roller drive motor
Normal Abnormal
Normal
㪎

Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
EA70
EA60
CC30
CC41
- When more than one
sheet of paper is
loaded on the buffer
tray, the first sheet is
pushed out of the tray
by the second sheet.
- When more than one
sheet of paper is
loaded on the buffer
tray, the leading edge
of the second sheet is
caught and thus a
paper jam occurs.
- When paper is
transported from the
buffer tray to the
finishing tray, the
paper is run on the
front or rear alignment
plate.
- When paper is
loaded on the finishing
tray, the front and rear
alignment plates
excessibly push the
paper.
- When paper is
transported from the
finishing tray to the
movable tray, the
paper exit guide
catches the paper and
thus a motor error
occurs because the
paper cannot exit.
8. Stack transport motor belt out
of gear
If the stack transport motor belt is loose, retighten it, or replace the motor bracket (BRKT-MOTR-SF) to retighten
the belt.
7. Improper installation of
alignment plates
6. STAY-BUFFER deformed Remove the bracket of the buffer roller lift solenoid. Then check that STAY-BUFFER is not deformed using a
scale or other straight tool. Replace it if it is deformed.
If the front or rear alignment plate is removed or its installation is improper, reinstall it. (The alignment plates must
not be risen even if they are tilted to the right or left.)
STAY-BUFFER
Scale
A gap appears if it is deformed.
AbnormalNormal
Alignment plate Rising of the plate
㪏

Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
EA70
EA60
CC30
CC41
11. Insufficient ejection of
front/rear transport roller
If the front and rear transport rollers are not ejected from the transport guide at 0.5 mm or more, replace the
trans
p
ort
g
uide
(
GUIDE-FEED-LOW
)
.
10. Abnormalities in paper
transport section
Check if there is any scratch, foreign matter, paper dust or remained paper that disturb the paper transport in the
p
a
p
er trans
p
ort section. Remove if an
y
.
- When more than one
sheet of paper is
loaded on the buffer
tray, the first sheet is
pushed out of the tray
by the second sheet.
- When more than one
sheet of paper is
loaded on the buffer
tray, the leading edge
of the second sheet is
caught and thus a
paper jam occurs.
- When paper is
transported from the
buffer tray to the
finishing tray, the
paper is run on the
front or rear alignment
plate.
- When paper is
loaded on the finishing
tray, the front and rear
alignment plates
excessibly push the
paper.
- When paper is
transported from the
finishing tray to the
movable tray, the
paper exit guide
catches the paper and
thus a motor error
occurs because the
paper cannot exit.
12. Wrong operation by users
during printing
An EA70 error may occur if paper exit is disturbed during printing.
Paper transport
section
0.5 mm or more
Transport guide Rear transport roller
Front transport roller
㪹㪸
㪐

Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
EAE0 1. Loose connection
(Loose connection may cause
false operation or detection.)
(Loose connection may cause
false operation or detection.)
Paper jamming A. Check if the interface cable of the Finisher is connected securely. Reconnect it if not.
B. Check if the connectors (CN12 and CN14) of the Finisher control PC board are connected securely. Reconnect
them if not.
The harness wiring must be under the screw and inside of the Mylar, and the
harness must be wired along with the groove of the plate as shown on the left.
Be sure that the harness is covered by the Mylar.
2. Movable tray paper exist
sensor harness (HRNS-SFTTRY)
short circuited
Check if the harness (HRMS-SFTTRY) of the movable tray paper exist sensor is short circuited or if its wiring is
proper. Replace the harness if it is short circuited.
C. Check if the connectors (CN1 and CN2) of the CNV board are connected securely and the locking support is
installed properly. Reconnect them if not.
Interface cable
Connector
Locking support
Abnormal
HRNS-SFTTRY (6LB12426000)
Connector
㪈㪇

Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
CB31
2. False detection caused by the
removed actuator spring of the
movable tray paper-full sensor
(The actuator not ejected)
Reinstall SPG-ACTR-01-TRAY if it is removed.
If the actuator cannot be ejected due to its deformation or damage, replace ACTR-01-SNSR-VER01-TRAY.1. False detection of the movable
tray paper-full sensor due to its
deformed/damaged actuator (The
actuator not ejected)
- The movable tray is
lifted up after the
power is turned ON.
An error occurs when
it stops at the upper
limit position.
(Initialization does not
finish.)
- The movable tray is
lowered after the
power is turned ON.
An error occurs before
it is lowered to the
specified position.
(
Initialization finishes.
)
The movable tray may not be installed properly (the stay of the movable tray may run on the boss). Reinstall the
movable tra
y
.
3. Improper installation of the
movable tray
(An error occurs if the actuator of
the movable tray paper-full sensor
cannot be pushed due to the
improper installation of the
movable tray.)
Not ejected
Normal Abnormal
Not ejected
Normal Abnormal
Run on the boss
Screwed
Movable tray stay
Normal Abnormal
㪈㪈

Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
CB31 An error occurs
because the movable
tray cannot be lowered
(or lifted up) to the
specified position after
printing operation.
1. The movable tray cannot be
lowered or lifted up because the
load is applied to the movable tray
by the contact of the tray and
COVER-RAIL-FRONT (or
COVER-RAIL-REAR).
Check if the inner hooks of COVER-RAIL-FRONT and COVER-RAIL-REAR are properly latched. Reinstall them if
not.
The movable tray and COVER-
RAIL-FRONT contact.
COVER-RAIL-FRONT
COVER-RAIL-REAR
Abnormal
㪈㪉

Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
CC41
EA20
EA40
EA70
- Note that the height should be different between the cases when the Finisher
is installed in e-STUDIO281c/351c/451c and when installed in e-
STUDIO352/452 or e-STUDIO2500c/3500c/3510c.
- Confirm the height every time you move the equipment.
If the buffer tray guide motor bracket (HLDR-TRAY-BUF) or the buffer roller drive motor bracket (HLDR-MOTR-
BUFFER
)
is deformed
,
re
p
lace it.
1. Motor bracket deformed
(The bracket of the buffer tray
guide motor or the buffer roller
drive motor is deformed and thus
drive is not transmitted.)
- Paper jams at the
entrance section of
the Finisher (or the
Hole Punch Unit)
- Folded paper edge
- Improper closing of
the stationary tray
- If the joint surfaces of the stationary tray and the rear lower cover (or the
control panel unit) are shifted 4 mm or more, the motor bracket may be
deformed.
- Do not hold the stationary tray when unpacking.
A. Confirm that the Finisher is installed horizontally (the height of its front side and that of its rear side are the
same
)
.
2. Improper installation height
(Paper is not properly transported
from the equipment to the
Finisher if each height is
improper.)
B. To keep the installation height of the Finisher stable, it is preferable that the casters are faced to the equipment
side.
A gap appears due to the
deformed bracket.
Buffer tray guide motor
Buffer roller drive motor
Normal Abnormal
The length of the arrows should be the same.
Caster
Equipment side
㪈㪊

Error code Phenomenon Possible cause Items to confirm / Countermeasures Precautions / Remarks
CC41
EA20
EA40
EA70
Be sure to draw out the sub-tray when large paper is used. Otherwise false
stacking, paper dropping or an EA70 error may occur.
5. Improper connection between
the equipment and the Hole
Punch Unit
(Paper is not properly transported
from the equipment to the Hole
Punch Unit if they are not
connected correctly.)
When the Hole Punch Unit is installed, check if the connection point is shifted forward or backward.
4. Improper exit of large paper Secure enough space for drawing out the sub-tray when installing the Finisher. If the Finisher is installed as
shown in the picture below, the trailing edge of large paper may be jammed when it is exiting.
- Paper jams at the
entrance section of
the Finisher (or the
Hole Punch Unit)
- Folded paper edge
- Improper closing of
the stationary tray
3. Tilted Finisher
(Paper is not properly transported
from the equipment to the
Finisher if the Finisher is tilted.)
If the Finisher is tilted as shown below, adjust the height of each caster to make the Finisher horizontal to the
e
q
ui
p
ment.
If the Finisher is tilted, the fixing screw of the Bridge Unit and the stationary tray
may be contacted when the stationary tray is opened or closed.
Normal Abnormal
Bridge Unit fixing screw
Caster
Sub-tray
Wall
Normal Abnormal
Hole Punch Unit
㪈㪋

MJ-1101 Service Manual Addendum Version 01