Toshiba nv Series Operating instructions

6F8C1370
Functional Manual
TC-net I/O system
8ch-Pulse Input Module PI918
Unified Controller
nv Series

Notes
(1) The technical information provided herein describes typical operations and applications of the product and does not
guarantee the intellectual property rights or other rights of Toshiba or third parties nor allows license of its use.
(2) No part or the whole of this document may be reproduced without prior consent.
(3) The information herein may be changed in the future without notice.
(4) All possible measures have been taken to prepare the information herein. If you have any question, comment, or
find any error, please contact us.
PROSEC, TOSLINE, TOSDIC, CIEMAC are trademarks or registered trademarks of Toshiba Corporation.
Microsoft, Windows are registered trademarks of Microsoft Corporation in the U.S. and other countries.
DeviceNet is a registered trademark of Open DeviceNet Vender Association Inc.

Unified Controller nv series TC-net I/O system 8ch-Pulse Input Module PI918 Functional Manual
Safety Precautions
i
The product and the instruction manual describe important information to prevent possible
harm to users and damage to the property and to use the product safely.
Understand the following description (signs and symbols), read the text and observe
descriptions.
Description of signs
Sign Meaning of the sign
DANGER This indicates an immediate danger that may result in death or
serious injury if not avoided.
WARNING This indicates a danger that may result in death or serious injury*1
if not avoided.
CAUTION This indicates a danger that may result in minor or moderate
injury*2 or only a physical damage if not avoided.
*1: A serious injury indicates loss of sight, injury, burns (high/low temperature), electric shock,
broken bones, or intoxication that will have aftereffects and require hospitalization or long-term
hospital visits for healing.
*2: An injury indicates an injury, burn, or electric shock that does not need hospitalization or long-term
hospital visits for healing.
*3: Aproperty damage indicates consequential damage in terms of breakage of properties or materials.
Description of symbols
Symbol Meaning of the symbol
Prohibited
Indicates “Prohibition” or “You must not do”.
Specific details are indicated near the symbol with pictures and text.
Mandatory
Indicates “Mandatory Action” or “Do as indicated”.
Specific details are indicated near the symbol with pictures and text.
Warning
Indicates Warning.
Specific details are indicated near the symbol with pictures and text.
(Note) Descriptions of Prohibition, Mandatory Action, and Warning vary depending on the display on
the main unit.

6F8C1370
ii
1. Safety Precautions in Installation
WARNING
Ground
Ground the device.
Otherwise, it may cause an electric
shock or fire.
CAUTION
Prohibited
Do not install, store, or use it in the
following environments.
・A place with a lot of dust
・A place with corrosive gases (SO2,
H2S) ore flammable gases
・A place with vibrations and shocks
exceeding the allowed values
・A place with condensations due to
rapid temperature changes
・A place with low or high temperature
outside of the installation condition
・A place with high humidity outside of
the installation condition
・A place with direct sunlight
・A place near equipment generating
strong radio waves or magnetic fields
It may cause accidents.
Mandatory
Install the device in a place where
maintenance and inspection can be
done easily.
Otherwise, it may cause accidents.
Prohibited
Do not block the ventilation hole or
air inlet/outlet.
It may cause fire or failure due to
overheat.
Prohibited
Do not insert any foreign object such
as wasted lines into the module or
unit.
It may cause fire, failure, or
malfunction.
Mandatory
Install the power module, controller
module, station bus module, and
TC-net I/O module to the base unit.
Otherwise, it may cause an electric
shock, injury, or failure.
Do not use it alone or for other purposes.
Mandatory
Install the power module, controller
module, and I/O module to the base
unit for the nv series because they
are dedicated to the nv series.
Otherwise, it may cause an electric
shock, injury, or failure.
Do not use it alone or for other purposes.
Mandatory
Install or remove the module, base
unit, and terminal block while the
power is off.
Otherwise, it may cause an electric
shock, malfunction, or failure.

Unified Controller nv series TC-net I/O system 8ch-Pulse Input Module PI918 Functional Manual
iii
Mandatory
For installation and wiring of the
system, observe the installation
conditions and methods described in
this document.
Otherwise, it may cause a fall, fire,
failure, or malfunction.
Mandatory
When connecting the connectors
and cables or installing the module
to the base unit, press them fully
until they clicks, and secure them
with screws tightly.
Insufficient tightening may cause
failure or malfunction due to
vibrations.

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2. Safety Precautions on Wiring
WARNING
Mandatory
Connect the cables while the power
is off.
Otherwise, it may cause an electric
shock or failure.
Mandatory
When wiring the module, use crimp
contacts with sheath, or cover it
with tape.
Otherwise, exposed conductors may
cause an electric shock.
Mandatory
Install the terminal block cover
securely to the terminal block.
Exposed conducting parts may cause an
electric shock.
CAUTION
Mandatory
Connect an external power supply
that matches the rating.
Otherwise, it may cause an explosion or
fire.
Mandatory
Wiring work must be done by
qualified experts.
Wrong wiring may cause a fire, electric
shock, or failure.
Mandatory
Install a fuse that matches the
current capacity to the external
circuit for overload protection of the
relay output module.
Otherwise, a load short-circuit may
cause an accident or damage to the
machine.
Mandatory
When using the contact relay used
for relay output, check the contact
life.
If the contact life of the relay is expired,
an output error may occur due to a
defective contact, resulting in an
accident or damage to the machine.
Contact relays have a life due to wearing
of the contact. If the life is expired,
replace it with a new one.
Mandatory
Install the battery before use.
If the RAM is operated without any
battery, memory data or programs may
be lost, causing an accident or damage
to the machine due to malfunction.
Replace the battery according to the
battery replacement cycle guideline.

Unified Controller nv series TC-net I/O system 8ch-Pulse Input Module PI918 Functional Manual
v
Mandatory
Turn on the power in the following
order:
Turn on the power of the nv series, and
then turn on the I/O module supply
external power and external load power.
If this order is not followed, it may cause
an accident or damage to the machine
due to malfunction.
Mandatory
For system safety, turn off the load
power before the power of the nv
series.
If this order is not followed, it may cause
an accident or damage to the machine.
Share the external power supply for the
I/O module with the load power supply
whenever possible. If this is not
possible, construct the system so that
the external power supply and load
power supply are turned off
simultaneously.
Mandatory
Construct the emergency stop
circuit and interlock circuit outside
the nv series.
Otherwise, it may cause an injury
accident or damage to the machine if
failure or malfunction occurs in the nv
series.
3. Safety Precautions in Daily Use
WARNING
No touch
Do not touch the terminals of the
module and unit during
energization.
It may cause an electric shock.
Prohibited
Do not modify, repair, disassemble,
or adjust the device, module, or
board.
It may cause an electric shock, fire,
injury, or failure.
Upon faulty operation or failure, contact
Toshiba's branch office or service offices.
Mandatory
Before using, check that the power
capacity, frequency, voltage, and
regulation comply with the device
specifications.
If not, it may cause damage of the
device, or fire due to overheat, as well
as not obtaining the original
performance of the device.
Prohibited
When the ambient or internal
temperature of the device rises
abnormally or failure occurs in the
device, stop using the device, turn
off the power, and contact one of
Toshiba's service representatives.
Using it as it is may cause fire due to
overheat.
No touch
Do not touch the terminals of the
module and unit during energization.
It may cause an electric shock.
The power supply module is for the nv
series only. Do not use it alone for any
other purposes.

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vi
CAUTION
Mandatory
When performing program changes
during operation, forced output,
run, or halt operations, ensure
safety.
Wrong operations or failure to ensure
safety may cause an accident or damage
to the machine.
Mandatory
When there is any smoke or strange
odor, turn off the power.
Otherwise, it may cause a fire or electric
shock.
Contact one of our branch offices or
service agencies.
No touch
Do not touch the card parts, contacts,
connectors, or soldered surface in the
module.
Ends of the lead wire of the parts may
cause an injury, or electrostatic
breakdown of the ICs or LSIs may occur,
resulting in failure.
Prohibited
Do not forcefully bend, pull, or twist
the power cord and cables.
It may cause breaks or heating.
Prohibited
Do not insert any metal into the gaps
of the device main body.
It may cause fire.
4. Safety Precautions in Maintenance and Inspection
WARNING
Mandatory
When installing or removing the
module, unit, terminal block, or
wiring cable, make sure that the
external power supply is off.
Otherwise, there will be live electric
poles on the back of the external
terminal block of the module, causing an
electric shock.
Prohibited
Do not connect the battery in
reverse, charge, disassemble,
overheat it, throw it into fire, or
short-circuit it.
It may cause an explosion or fire.
Mandatory
When replacing the power fuse or
alarm fuse of the device, turn off the
device.
Otherwise, it may cause an electric shock
or fire.
Mandatory
Replace fuses or batteries with
specified items.
Using anything other than specified may
cause a fire or failure.

Unified Controller nv series TC-net I/O system 8ch-Pulse Input Module PI918 Functional Manual
vii
Mandatory
Be extremely careful when
measuring the power supply voltage
at the power terminal part of the
module during an inspection.
Otherwise, it may cause an electric
shock.
CAUTION
Mandatory
Replace the battery every 5 years.
If the battery is worn, the data or
programs saved in the controller module
may be lost, causing an accident or
damage to the machine due to
malfunction.
Mandatory
Replace the shutdown capacitor
every 8 years.
If the shutdown capacitor is worn, the
data or programs saved in the controller
module may be lost, causing an accident
or damage to the machine due to
malfunction.
Mandatory
Replace the battery for the PU811
and PU821 every 4 years
(confirmation required) if the annual
average temperature is 30°C or less,
or every 2 years (confirmation
required) if it is above 30°C.
If the battery is worn, the data or
programs saved in the PU811 and PU821
may be lost depending on the
application, causing an accident or
damage to the machine due to
malfunction.
5. Safety Precautions in Disposal
WARNING
Prohibited
Do not throw the lithium battery
into a fire.
The battery may explode.
CAUTION
Mandatory
When disposing of the lithium
battery or Ni-Cd battery, follow the
ordinances or rules of the local
government.
Otherwise, it may cause environmental
damage.
Mandatory
Dispose of the unit and module of
the nv series as industrial waste.
Otherwise, it may cause environmental
damage.

6F8C1370
viii
6. Checking the Warning Label on the Main Body
Check that warning label is attached on the main body.
If the label is missing or hard to read due to stain, contact our service department.
[Warning symbols on the nv series main body]
This symbol is a warning symbol for dangerous parts. It is attached on plac
es
where there is a risk of an electric shock or a risk of damage to the main body
due to wrong wiring.
Note the following where this symbol is present.
●Touching the power input terminal of the power supply module while the power is on
causes an electric shock and is very dangerous.
Do not touch the power input terminal.
●For safety, turn off the power before wiring or performing maintenance and
inspection.
●Wire the power input terminal correctly, and avoid applying any voltage exceeding
the specified voltage range. It may cause failure or damage.
●Perform connector connection of the nV-Tool port after turning off the power of the
nV-Tool (such as the PC).
Turn on the power of the nV-Tool after connection.
Be careful not to short-circuit the connector pins with the connector cover.
[Warning stickers]
The warning sticker as shown in the
left figure is attached to the power
terminal of the nv series (except for
power supplies below 24V).
Remove the sticker from the mount,
and attach it on the main body of the
nv series, or on a location near the nv
series where it can be seen easily.
There are stickers in both Japanese
and English. Use the one that suits
your need.
When wiring, remove the sticker
mount.
If the sticker is damaged, contact
you
r distributor.