Toshiba PROSEC T1 User manual

6F3B0250
UM-TS01***-E001
PROGRAMMABLE CONTROLLER
PROSEC T1/T1S
USER’S MANUAL
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-Basic Hardware and Function -
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TOSHIBA CORPORATION
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6F3B0250
Important Information
Misuse of this equipment can result in property damage or human injury.
Because controlled system applications vary widely, you should satisfy yourself
as to the acceptability of this equipment for your intended purpose.
In no event will Toshiba Corporation be responsible or liable for either indirect
or consequential damage or injury that may result from the use of this equipment.
No patent liability is assumed by Toshiba Corporation with respect to use of
information, illustrations, circuits, equipment or examples of application in this
publication.
Toshiba Corporation reserves the right to make changes and improvements to this
publication and/or related products at any time without notice. No obligation shall be
incurred other than as noted in this publication.
This publication is copyrighted and contains proprietary material. No part of this book
may be reproduced, stored in a retrieval system, or transmitted, in any form or by any
means ¾electrical, mechanical, photocopying, recording, or otherwise ¾without
obtaining prior written permission from Toshiba Corporation.
© TOSHIBA Corporation 1995. All rights reserved
PROSEC and TOSLINE are registered trademarks of TOSHIBA Corporation.
IBM is a registered trademark of International Business Machines Corporation.
MS-DOS and Windows are registered trademarks of Microsoft Corporation.
Publication number: UM-TS01***-E001
1st edition December 1995, 4th edition February 1998
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Basic Hardware and Function 1
CE Marking
The Programmable Controller PROSEC T1 and T1S (hereafter called T1/T1S) complies with the
requirements of the EMC Directive 89/336/EEC and Low Voltage Directive 72/23/EEC under the
condition of use according to the instructions described in this manual.
The contents of the conformity are shown below.
Application of EMC : 89/336/EEC (as amended by 91/263/EEC and 92/31/EEC)
Council Directive LVD : 72/23/EEC (as amended by 93/68/EEC)
Manufacture’s Name : Toshiba Corporation, Fuchu Works
Address : 1, Toshiba-Cho
Fuchu-shi
TOKYO 183
Japan
declares, that the product
Product Name : Programmable Controller , T1 Series
Model Number : TDR116*6S, TAR116*6S, TDR116*3S
TDR128*6S, TAR128*6S, TDR128*3S
TDR140*6S, TAR140*6S, TDR140*3S
TDR140S6S, TAR140S6S, TDR140S3S
conforms to the following Product Specifications:
EMC
Radiated Interference : EN 55011 Group 1 Class A
Mains Interference : EN 55011 Group 1 Class A
Radiated Susceptibility : ENV50140
Conducted RFI Susceptibility : ENV50141, IEC100-4-6.
Electrostatic Discharge : IEC1000-4-2
Electrical Fast Transient : IEC1000-4-4
LVD : EN61131-2:1995 3.10 Dielectric Properties
4. Mechanical Requirements
Supplementary information :
(1) Included Handy Programmer THP911A*S.
(2) Included each type of associated input/output unit in a typical configuration.
(3) Product must be installed in accordance with manufacturers instructions
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2T1/T1S User’s Manual
UL/c-UL Listing
The Programmable Controller PROSEC T1 and T1S (hereafter called T1/T1S) are UL/c-UL listed
as shown below.
UL and c-UL Listing
File Number : E95637
Product Name : Programmable Controller , T1 Series
Product Covered : Main Unit
TDR116*6S, TAR116*6S, TDR116*3S,
TDR128*6S, TAR128*6S, TDR128*3S,
TDR140*6S, TAR140*6S, TDR140*3S,
TDR140S6S, TAR140S6S, TDR140S3S
Option Card
TDI116*BS, TDD116*BS, TDO116*BS,
TAD121*BS, TAD131*BS, TDA121*BS, TDA131*BS,
TFR112*BS
Expansion Unit
TDR132E*S, TAR132E*S
Expansion Rack
TBU152**S, TBU154**S
Peripherals
TRM102**S, TCU111**S, THP911A*S
UL and c-UL Listing For Use in Hazardous Locations
File Number : E184034
Product Name : Programmable Controller , T1 Series
Product Covered : Main Unit
TDR116*6S, TAR116*6S, TDR116*3S,
TDR128*6S, TAR128*6S, TDR128*3S,
TDR140*6S, TAR140*6S, TDR140*3S,
Locations Class : Class I, Division 2, Groups A, B, C, D
Important Notice : 1. THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I,
DIVISION 2, GROUPS A, B, C, D OR NON-HAZARDOUS
LOCATIONS ONLY.
2. WARNING - EXPLOSION HAZARD - SUBSTITUTION OF
COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,
DIVISION 2.
3. WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF
OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
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Basic Hardware and Function 3
Safety Precautions
This manual is prepared for users of Toshiba’s Programmable Controller T1/T1S.
Read this manual thoroughly before using the T1/T1S. Also, keep this manual and related manuals
so that you can read them anytime while the T1/T1S is in operation.
General Information
1. The T1/T1S has been designed and manufactured for use in an industrial environment.
However, the T1/T1S is not intended to be used for systems which may endanger human
life. Consult Toshiba if you intend to use the T1/T1S for a special application, such as
transportation machines, medical apparatus, aviation and space systems, nuclear
controls, submarine systems, etc.
2. The T1/T1S has been manufactured under strict quality control. However, to keep safety
of overall automated system, fail-safe systems should be considered outside the T1/T1S.
3. In installation, wiring, operation and maintenance of the T1/T1S, it is assumed that the
users have general knowledge of industrial electric control systems.
If this product is handled or operated improperly, electrical shock, fire or damage to this
product could result.
4. This manual has been written for users who are familiar with Programmable Controllers
and industrial control equipment. Contact Toshiba if you have any questions about this
manual.
5. Sample programs and circuits described in this manual are provided for explaining the
operations and applications of the T1/T1S. You should test completely if you use them as
a part of your application system.
Hazard Classifications
In this manual, the following two hazard classifications are used to explain the safety
precautions.
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Even a precaution is classified as CAUTION, it may cause serious results depending on the
situation. Observe all the safety precautions described on this manual.
!WARNING
!CAUTION
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4T1/T1S User’s Manual
Safety Precautions
Installation:
1. Excess temperature, humidity, vibration, shocks, or dusty and corrosive gas
environment can cause electrical shock, fire or malfunction. Install and use the T1/T1S
and related equipment in the environment described in this manual.
2. Improper installation directions or insufficient installation can cause fire or the units to
drop. Install the T1/T1S and related equipment in accordance with the instructions
described in this manual.
3. Turn off power before installing or removing any units, modules, racks or terminal
blocks. Failure to do so can cause electrical shock or damage to the T1/T1S and
related equipment.
4. Entering wire scraps or other foreign debris into to the T1/T1S and related equipment
can cause fire or malfunction. Pay attention to prevent entering them into the T1/T1S
and related equipment during installation and wiring.
5. Turn off power immediately if the T1/T1S or related equipment is emitting smoke or
odor. Operation under such situation can cause fire or electrical shock. Also
unauthorized repairing will cause fire or serious accidents. Do not attempt to repair.
Contact Toshiba for repairing.
Wiring:
1. Turn off power before wiring to minimize the risk of electrical shock.
2. Exposed conductive parts of wire can cause electrical shock. Use crimp-style terminals
with insulating sheath or insulating tape to cover the conductive parts. Also close the
terminal covers securely on the terminal blocks when wiring has been completed.
3. Operation without grounding may cause electrical shock or malfunction. Connect the
ground terminal on the T1/T1S to the system ground.
4. Applying excess power voltage to the T1/T1S can cause explosion or fire. Apply power
of the specified ratings described in the manual.
5. Improper wiring can cause fire, electrical shock or malfunction. Observe local
regulations on wiring and grounding.
!CAUTION
!CAUTION
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Basic Hardware and Function 5
Safety Precautions
Operation:
1. Configure emergency stop and safety interlocking circuits outside the T1/T1S.
Otherwise, malfunction of the T1/T1S can cause injury or serious accidents.
2. Operate the T1/T1S and the related modules with closing the terminal covers. Keep
hands away from terminals while power on, to avoid the risk of electrical shock.
3. When you attempt to perform force outputs, RUN/HALT controls, etc. during operation,
carefully check for safety.
4. Turn on power to the T1/T1S before turning on power to the loads. Failure to do so may
cause unexpected behavior of the loads.
5. Do not use any modules of the T1/T1S for the purpose other than specified. This can
cause electrical shock or injury.
6. Do not modify the T1/T1S and related equipment in hardware nor software. This can
cause fire, electrical shock or injury.
7. Configure the external circuit so that the external 24 Vdc power required for transistor
output circuits and power to the loads are switched on/off simultaneously.
Also, turn off power to the loads before turning off power to the T1/T1S.
8. Install fuses appropriate to the load current in the external circuits for the outputs.
Failure to do so can cause fire in case of load over-current.
9. Check for proper connections on wires, connectors and modules. Insufficient contact
can cause malfunction or damage to the T1/T1S and related equipment.
!WARNING
!CAUTION
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6F3B0250
6T1/T1S User’s Manual
Safety Precautions
Maintenance:
1. Turn off power before removing or replacing units, modules, terminal blocks or wires.
Failure to do so can cause electrical shock or damage to the T1/T1S and related
equipment.
2. When you remove both input and output terminal blocks with wires for maintenance
purpose, pay attention to prevent inserting them upside down.
3. Do not insert your finger into the expansion rack’s ventilation hole during power on.
This can cause electrical shock.
4. Do not disassemble the T1/T1S because there are hazardous voltage parts inside.
5. Perform daily checks, periodical checks and cleaning to maintain the system in normal
condition and to prevent unnecessary troubles.
6. Check by referring “Troubleshooting” section of this manual when operating
improperly. Contact Toshiba for repairing if the T1/T1S or related equipment is failed.
Toshiba will not guarantee proper operation nor safety for unauthorized repairing.
7. The contact reliability of the output relays will reduce if the switching exceeds the
specified life. Replace the unit or module if exceeded.
!CAUTION
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Basic Hardware and Function 7
Safety Precautions
Safety Label
The safety label as shown on the right is
attached to the power terminal of the
T1/T1S.
Remove the mount paper before wiring.
Peel off the label from the mount paper
and stick it near the power terminals
where it can be readily seen.
Contact Toshiba if the label is damaged.
!Do not touch terminals
while power on.
CAUTION
Hazardous voltage can shock, burn or cause death.
Do not touch terminals while power on.
Read related manual thoroughly for safety.
Stick this seal on unit or near unit.
Take off this sheet before wiring.
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6F3B0250
8T1/T1S User’s Manual
About This Manual
About This Manual
This manual has been prepared for first-time users of Toshiba’s Programmable Controller
T1 and/or T1S to enable a full understanding of the configuration of the equipment, and to
enable the user to obtain the maximum benefits of the equipment.
This manual introduces the T1 and T1S, and explains the system configuration,
specifications, installation and wiring for T1/T1S’s basic hardware. This manual provides
the information for designing T1/T1S user program, such as the internal operation, memory
configuration, I/O allocation and programming instructions. Information for maintenance
and troubleshooting are also provided in this manual.
The specifications of the option cards, expansion units, and I/O modules, and how to use
them, are explained in the separate manual. Read the T1/T1S User’s Manual - Expansion
I/O - when using the option cards, expansion units, and/or I/O modules.
The T1/T1S’s computer link function and T1S’s multi-purpose communication functions are
covered by the separate manual. Read the T1/T1S User’s Manual - Communication
Function - for details.
Inside This Manual
This manual consists of 10 main sections and an appendix.
Section 1 outlines the T1/T1S configuration. To fully understand the T1/T1S, it is important
to read this section carefully. Sections 2, to 4 describe the hardware used in designing
external circuits and panels. Sections 5 to 7 are mainly concerned with software. Section 8
explains the T1/T1S’s special I/O functions. Sections 9 and 10 describe the maintenance
procedure for the T1/T1S, to ensure safe operation and long service life.
Related Manuals
The following related manuals are available for T1/T1S. Besides this manual, read the
following manuals for your better understanding.
T1/T1S User’s Manual - Basic Hardware and Function - (this manual)
T1/T1S User’s Manual - Expansion I/O -
T1/T1S User’s Manual - Communication Function -
T-Series Handy Programmer (HP911) Operation Manual
T-Series Program Development System (T-PDS) User’s Manual
NOTE Other than the listed above, some T1 related manuals for special I/O modules
and data transmission modules are available. Contact Toshiba for more
information.
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