Toshiba V Series User manual

6F8C1067
model 3000 FA Control Network [FL-net (OPCN-2)]
FL311/FL312 Module Operation Manual

Important Information
No patent liability is assumed by TOSHIBA Corporation with respect to use of information, illustrations,
circuits, equipment or examples of application in this publication.
TOSHIBA Corporation reserves the right to make changes and improvements to this publication and/or
related products at any time without notice. No obligation shall be incurred other than as noted in this
publication.
This publication is copyrighted and contains proprietary material. No part of this book may be reproduced,
stored in a retrieval system, or transmitted, in any form or by any means — electrical, mechanical,
photocopying, recording, or otherwise — without obtaining prior written permission from TOSHIBA
Corporation.
PROSEC, TOSLINE and TOSDIC are trademarks or registered trademarks of TOSHIBA Corporation.
IBM is a registered trademark of International Business Machines Corporation.
Microsoft, MS-DOS, Windows and Windows NT are registered trademarks of Microsoft Corporation in the
U.S.A. and other countries.
Ethernet is a registered trademark of Xerox Corporation.
DeviceNet is a trademark of the Open DeviceNet Vender Association, Inc.
TOSHIBA CORPORATION 2003-2004. All rights reserved.

6F8C1067 i
Safety Precautions
This manual contains important information for the operator to operate this product safely and
correctly and avoid bodily injury and property damage.
Grasp the meanings of the following marks and their descriptions before reading this manual.
Hazard Classifications
WARNING Indicates a potentially hazardous situation which, if not avoided, could
result in serious injury or death.
CAUTION Indicates a potentially hazardous situation which, if not a avoided, can
result in minor or moderate injury, or property damage. It can also be
used to alert against unsafe practices.
note: 1. Serious injury means loss of sight, injury, burns (high temperature, low temperature),
electrical shock, fracture, or intoxication which leaves aftereffects or requires hospitalization
or need to go to the hospital for a long time.
2. Injury means hurt, burn, or electrical shock which does not require hospitalization or going to
the hospital for a long time.
3. Property damage means extended breakdown of assets and materials.
Notation of Markings
Prohibited Indicates a "may not" mark.
The concrete forbiddance is indicated with a pictograph or wording.
Mandatory Indicate a mandatory action that you should never fail to do.
The concrete content is indicated inside or near the circle with a
pictograph or wording.
Caution Indicates a caution.
The concrete content is indicated inside or near the triangle.
note: 1. The description of forbiddance, mandatory, and caution marks are subject to change,
depending on the labels on the main unit.

ii model 3000 FA Control Network [FL-net(OPCN-2)] FL311/FL312 Module Operation Manual
1. Checking the Warning Labels on the Main Unit
Make sure warning markings are attached on the main unit.
If any of them are missing or the wording is illegible, contact Toshiba's Service Department.
2. Precaution on Installation
WARNING
CAUTION
Avoid the following locations when installing or
storaging the equipment.
• Locations where there is dust, salinity, or ion
particles
• Locations where there are corrosive gases
(SO2, H2S) or flammable gases
• Locations where vibration or shock occurs
beyond the allowance
• Locations where there is condensation due
to sharp temperature variations
• Locations where the ambient temperature
exceeds the allowance range
• Locations where the relative humidity
exceeds the allowance range
• Locations where the equipment is exposed
to direct sunlight
• Locations where strong electric radiation or
magnetic field is generated
Improper the installation or writing of the
system can cause not only insufficient
performance but also malfunction and failure
of the equipment
Be sure to ground the equipment.
Operation without grounding may cause
accidental fire or shock.
Mandatory
Mandatory
Install the equipment at a place where
maintenance and inspection are easy to do.
Otherwise, recovery from failure may take
much more time, leading to a serious
accidents.
Mandatory
Mandatory

6F8C1067 iii
3. Precautions on Wiring
WARNING
CAUTION
Do not cover the hole of the equipment, and
the ventilator/air inlet of the system.
Otherwise, overheating, etc. can cause fire or
malfunction.
Forbidden
Be careful not to let wire fragments and other
foreign matter into the module and units. They
could cause a fire, failure, and malfunction.
Mandatory
Be sure to switch power off before connecting
cables. Otherwise, it could cause accidents due
to electric shock and module failure.
Mandatory
For module wiring, use sheathed crimp
terminals or cover the terminals with tape so the
conductors will not be exposed.
Handle the terminal board cover with care not
to let it drop or be damaged. After wiring the
module, place the terminal board cover
securely over the terminal board. An exposed
conductor is dangerous because it causes
electric shock.
Mandatory
Connect an external power supply that meets
the power specifications. Connecting a different
external power supply could cause an explosion
or a fire.
Mandatory
Cabling must be done by qualified personnel.
The wrong cabling can cause fire, module
trouble or electric shock.
Mandatory

iv model 3000 FA Control Network [FL-net(OPCN-2)] FL311/FL312 Module Operation Manual
4. Precautions for Use of The Equipment
WARNING
CAUTION
The emergency stop circuit, interlock circuit,
etc. must be installed outside the model 2000
module. If the module fails or malfunctions,
such circuits, if built in, have the danger of
causing human injuries or accidents.
Mechanical damage or breakdown is another
possibility of their danger.
Mandatory
Be sure to keep the terminal covers on the
module and unit, and never touch the terminals
while power is on. This is important to avoid
electric shock.
Mandatory
Check the operation of the sample programs
shown in the manual before use.
Adequate check is essential to preventing
accidents due to malfunction.
Mandatory
Program change, forced output, RUN
(operation), HALT (stop) during operation
require a double-check for safety in advance.
Operation error or failure to confirm safety could
cause mechanical breakdown or accidents.
Mandatory
To install the modules in the basic unit, fasten
them securely to the basic unit with screws.
If they are installed not securely, it could cause
failure and malfunction due to vibration, etc.
Mandatory
In setting the operation setting switches on
model 2000, observe the specified procedures
and setting instructions. Unspecified switch
settings could cause failure or malfunction.
Mandatory
Be sure to install a fuse of the rated current
capacity in the external circuit for the relay
module to protect it from overload.
Lack of a fuse could cause a load short-circuit
with resultant mechanical breakdown or
accidents.
Mandatory
The power module, CPU module, I/O module,
and unit extension module are exclusive to
model 2000. Be sure to install them in the basic
unit for model 2000. Do not use them
independently or for other purposes. Otherwise,
it could cause electric shock, injuries, or failure.
Forbidden

6F8C1067 v
5. Safety Precautions on Maintenance and inspection
WARNING
Turn off power removing or connecting any
modules, boards, or devices.
Otherwise, it can cause electrical shock, or
machine damage.
Turn off power removing any modules after
installing.
Otherwise, exposed conductive parts of wire
or on the rear of terminal blocks can cause
electrical shock.
Mandatory
Mandatory
Use an external power supply that supplies
power to the I/O module and also serves as a
load power supply, if possible. If this is not
possible, configure a system so that the
external power supply and load power supply
will be simultaneously turned off.
For system safety, be sure to switch off the load
power supply before model 2000. Failure to
observe this order could cause mechanical
breakdown or accidents.
Mandatory
Prepare your external circuit to assure the
following sequence of power on. Switching
model 2000 on  switching the I/O module and
external load power on. Failure to observe this
sequence could cause mechanical breakdown
or accidents from operation errors.
Mandatory
Do not keep operation if you see smoke, smell
a foul order, or find anything abnormal.
Otherwise, it could cause a fire or electric
shock. In such a case, immediately switch off
the entire system and contact your nearest
Toshiba service shop.
Do not attempt modifying or repairing model
2000 yourself because it is very dangerous.
Forbidden
Never disassemble or modify model 2000 itself
and module hardware; never modify the OS
and other software. Otherwise, it could cause a
fire, electric shock, or injuries from failure and
malfunction.
Forbidden

vi model 3000 FA Control Network [FL-net(OPCN-2)] FL311/FL312 Module Operation Manual
CAUTION
6. Precautions During Parts Replacement
WARNING
Place any modules or boards removed from
the unit on a conductive mat or conductive
bag (containing a spare board, etc.) on an
grounded desk.
Otherwise, static electricity can damage
components of the module.
Mandatory
Touch a grounded metal part to discharge the
static electricity on your body before touching
the equipment.
Otherwise, charged static electricity on your
body can cause malfunction or failure.
Mandatory
Be careful not to hit or fall off the equipment
by accident.
Excess shock can cause failure.
Forbidden
Turn off power of the equipment before
replacing the power fuse or warning fuse.
Otherwise, it can cause electrical shock or fire.
Mandatory
Use soft cloth to clean the equipment.
Use water-dipped and squeezed cloth to clean it
if dirty.
Leaving the equipment dirty can cause mistaken
or malfunction.
Mandatory
Do not apply benzene and thinner when cleaning
the equipment.
Otherwise, it can cause deformity or discoloration
the panel or case of the equipment.
Forbidden

6F8C1067 vii
7. Precautions During Daily Use
WARNING
CAUTION
Apply power of the specified ratings (voltage
fluctuation range, frequency, output rating,
etc.) in User's manual.
Otherwise, it can cause malfunction, machine
damage or fire due to overheat.
Mandatory
Turn off power immediately if the ambient
temperature or internal temperature exceeds
beyond normal range or if failure is occurred in
the equipment.
Contact Toshiba for repairing.
Operation under such situation can cause fire
or electrical shock.
Mandatory
Do not touch any components, terminals,
connectors, or printed circuit boards in the
module.
Otherwise, it can cause the IC or LSI or the
like to be broken by static electricity, resulting
in failure or malfunction.
Also, the edge of components can cause
injury.
Forbidden
Do not forcibly bend or pull or distort the
power cord and other cables. Otherwise, they
can be cut off or cause overheat.
Forbidden
Do not disassemble or modify the equipment.
Otherwise, it can cause malfunction or failure.
Forbidden
Do not enter wire scrapes or other foreign
debris into the equipment.
Also, do not insert metal parts into them.
They can cause fire or accidents.
Forbidden

viii model 3000 FA Control Network [FL-net(OPCN-2)] FL311/FL312 Module Operation Manual
8. Safety Precautions on Disposal
WARNING CAUTION
Do not throw lithium batteries into fire.
Otherwise, they can explode.
Forbidden
Observe local regulations for disposal of the
lithium batteries or the product (Base unit and
modules).
Mandatory

6F8C1067 ix
Limitation of Applications
The equipment has been designed and manufactured for use in an industrial environment.
However, the equipment is not intended to be used for systems which can endanger human life (Note
1).
Consult Toshiba if you intend to use the equipment for a special application which involves human life
and has great influence on the maintenance of the public function (Note 2). This is why such
application requires special care on the operation, maintenance, and control of the system (Note 3).
(Note 1) The systems which can endanger human life are life maintenance systems, equipment
installed in the surgery, and other medical equipment.
(Note 2) The systems which involve human life and have great influence on the maintenance of the
public function mean the main control system of a nuclear power plant, safety and protection
system of a nuclear power facility, transport operation and control systems for mass
transportation, control systems of aviation and space systems, and other systems and
subsystems where safety is critical.
(Note 3) "Special care" means to build a safety system (foolproof design, fail safe design, redundancy
design, etc.) in full consultation with Toshiba's engineers.
Immunity
Toshiba is not liable for any loss caused by fire, earthquake, action by a third party, or other accidents,
or the operator's intentional or accidental misuse, incorrect use, or use under abnormal condition.
Toshiba is not liable for any incidental loss caused by the use or non-use of this product, such as loss
of business profits, suspension of business, or loss or change of data on memory.
Toshiba is not liable for the loss caused by an operation contradictory to any of the instructions stated
in this manual.
Toshiba is not liable for the loss caused by an incorrect operation in combination with other equipment.
Toshiba is not liable for the loss caused by a malfunction in combination with an application program
made by the customer.
NOTE:
Use cellular phones and PHSs at least one meter away from the working equipment, transmission
cables, and I/O bus cable. Otherwise, the system can malfunction.

xmodel 3000 FA Control Network [FL-net(OPCN-2)] FL311/FL312 Module Operation Manual

6F8C1067 xi
Preface
This manual describes how to use the FA control network FL-net(OPCN-2) modules
(FL311 and FL312) of the Integrated Controller V series model 3000. The hardware
and operation of these modules are described. For general information concerning the
FL-net, refer to the "FL-net General Operation Manual."
FL311 and FL312 comply to different FL-net(OPCN-2) protocols as shown below.
Therefore, FL311 and FL312 cannot run on the same network. Also note the protocol
version when connecting to other manufacturer's FL-net compliant modules.
FL311 FL-net (OPCN-2) protocol version 1.00 compliant
FL312 FL-net (OPCN-2) protocol version 2.00 compliant
FL311 and FL312 have the same interface to model 3000 controller. The following
descriptions refer to FL312 for simplicity.
Chapter 1. General
Describes the characteristics and functions of the FL312.
Chapter 2. Specification
Describes the specifications of the FL312.
Chapter 3. Hardware
Describes the external structure and each part of the FL312.
Chapter 4. Installation and Wiring
Describes how to install the FL312 module and the peripheral wiring.
Chapter 5. Startup
Describes how to startup the FL312.
Chapter 6. Parameter Setup
Describes how to set the FL312 parameters.
Chapter 7. Operation Mode
Describes the operation modes of the FL312.
Chapter 8. Cyclic Transmission
Describes the cyclic transmission of the FL312 and how to access from the
integrated controller.
Chapter 9. Message Transmission
Describes the message transmission of the FL312 and how to use from the
integrated controller.
Chapter 10. FL312 Dedicated Requests
Describes the dedicated request function for the FL312.

Preface
model 3000 FA Control Network [FL-net(OPCN-2)] FL311/FL312 Module Operation Manual
xii
Chapter 11. RAS Function
Describes the RAS information provided with FL312 and how to use it.
Chapter 12. Maintenance
Describes the inspection items and what to do when there is a problem.
Appendix A. Various Information
Provides various information of the FL312.
The following related operation manuals are available for this network. Be sure to read
the "FL-net General Operation Manual" which contains general description concerning
the FL-net. Also read the manuals for the connected equipment and engineering tools.
<FL-net Operation Manual>
• Integrated Controller V Series FA Control Network [FL-net(OPCN-2)] General Operation
Manual (6E8C4108)
Provides general description of the FL-net network, such as parameters, cyclic
transmission, message transmission, and how to implement the transmission path.
(In Japanese)
• Integrated Controller V Series model 2000 FA Control Network [FL-net(OPCN-2)]
FL611/FL612 Module Operation Manual (6F8C1068)
This manual. Describes the operation and maintenance of the transmission module
FL611/FL612 for model 2000.
• Integrated Controller V Series model 3000 FA Control Network [FL-net(OPCN-2)]
FL311/FL312 Module Operation Manual (6F8C1067) (This manual)
Describes the operation and maintenance of the transmission module FL311/FL312 for
model 3000.
Note: The integrated controller model 3000 and PROSEC-T3 series use the same
FL311, but the controller side operation is different.

6F8C1067 xiii
Be Sure To Observe The Following
Observe the following to ensure the safety of the operator in using the equipment and
to keep it in normal operating condition.
1. Carefully read the Operation Manual before use.
2. Avoid installing or keeping the equipment at any of the places or in the environment
mentioned below.
(1) Very dusty place
(2) Place where corrosive gases (SO2, H2S, etc.) are generated
(3) Place where the product may be exposed to vibration or shock
(4) Environment of low or high temperature deviating from the conditions for installation
specified herein.
(5) Very humid place
3. If the ambient temperature or the internal temperature of the equipment has arisen too
high, or if the equipment has developed a fault, stop using it, switch power off, and
contact the nearest Toshiba service station.
4. Do not open the case of the equipment while it is in operation except when setting the
switches.
5. Do not attempt to modify the equipment.
6. Take care not to drop the module during transit.
7. FL311 and FL312 comply to different FL-net(OPCN-2) protocols as shown below.
Therefore, FL311 and FL312 cannot run on the same network. Also note the protocol
version when connecting to other manufacturer's FL-net compliant modules.
FL311 FL-net (OPCN-2) protocol version 1.00 compliant
FL312 FL-net (OPCN-2) protocol version 2.00 compliant
If FL312 is included in a protocol version 1.00 network, it will fail as follows.
Node status DOWN bit ON
Down information 0800h
RUN ON
LNK OFF
TX OFF
RX ON or Flashing
LED
PER OFF
If FL311 is included in a protocol version 2.00 network, it will not fail but it cannot
link to the network.
RUN ON
LNK Flash
TX Flash
RX ON or Flashing
LED
PER OFF

Preface
model 3000 FA Control Network [FL-net(OPCN-2)] FL311/FL312 Module Operation Manual
xiv
Caution
FL-net(OPCN-2) protocol version 1.00 compliant equipment and version 2.00 compliant equipment
cannot be run of the same network.
8. FL311 and FL312 operate exclusively on 10 Mbps Ethernet. Use 10 Mbps HUB if using
the 10BASE-T side. If a 10M/100M switching HUB must be used, use a HUB that can fix
the port transmission speed to 10 Mbps.

6F8C1067 ix
CONTENTS
Safety Precautions ････････････････････････ⅰ
Preface ･････････････････････････････････xi
Chapter 1 General･･････････････････････････1
Chapter 2 Specification ･････････････････････3
Chapter 3 Hardware ････････････････････････5
3.1 Name of Each Part ････････････････････････････････ 5
3.2 LED Display ･･････････････････････････････････････ 6
3.3 Node Address Switch (NA-H, NA-L)･･････････････････ 7
3.4 10BASE5 Connection Connector ････････････････････ 7
3.5 10BASE-T Connection Connector ･･･････････････････ 7
3.6 MAU Power Supply Terminal Block ･･････････････････ 7
Chapter 4 Installation and Wiring ･････････････9
4.1 FL312 Installation ･････････････････････････････････ 9
4.2 Module Installation Procedure･･･････････････････････ 9
4.3 Removing the Module･････････････････････････････ 10
4.4 Communication Cable Connection ･･････････････････ 10
4.5 MAU Power Supply Terminal Block Connection ･･････ 12
Chapter 5 Startup ････････････････････････ 13
5.1 Startup Procedure Flow ･･･････････････････････････ 13
Chapter 6 Parameter Setup････････････････ 15
6.1 Registration and Setup Procedure ･･････････････････ 15
6.2 Module Registration ･･････････････････････････････ 16
6.3 Parameter Setup ･････････････････････････････････ 18
6.4 LAN Registration ･････････････････････････････････ 20
6.5 Network Variable Registration/Assignment･･･････････ 22
6.5.1 Transmission Block Registration ･･･････････････････22
6.5.2 Registering Network Variables･････････････････････23

xmodel 3000 FA Control Network [FL-net(OPCN-2)] FL311/FL312 Module Operation Manual
CONTENTS
Chapter 7 Operation Mode ･････････････････25
Chapter 8 Cyclic Transmission･･････････････27
8.1 Data Transfer by Batch I/O･････････････････････････ 27
8.2 Data Transfer by I/O Instruction ････････････････････ 28
8.3 Significance of Cyclic Transmission ･････････････････ 30
8.4 ULS/LKS Transmission････････････････････････････ 30
Chapter 9 Message Transmission ･･･････････31
9.1 Supported Message Transmission Service Types･････ 31
9.2 XMIT_T Function Block････････････････････････････ 33
9.3 Message Transmission Client Request
Command/Transmission Data ････････････････････ 34
Chapter 10 FL312 Dedicated Requests ･･････39
10.1 Dedicated Instruction Type ･･･････････････････････ 39
10.2 Dedicated Request Command/Transmission Data ･･･ 40
Chapter 11 RAS Function ･･････････････････43
11.1 LED Display ････････････････････････････････････ 43
11.2 RAS Information in S Controller Special Registers ･･･ 44
11.3 Other RAS Information ･･･････････････････････････ 47
11.3.1 RAS Information Read Request Data ･････････････ 47
11.3.2 FL312 Module Internal RAS Information･･･････････ 47
Chapter 12 Maintenance ･･･････････････････49
12.1 Verification Items ････････････････････････････････ 49
12.2 Inspection ･･････････････････････････････････････ 50
12.3 Action when there is Error ････････････････････････ 51
12.4 RAS Information Backup ･････････････････････････ 52
12.5 Limited Life Component Replacement Cycle ････････ 52

6F8C1067 xi
CONTENTS
Appendix A Various Information ････････････ 53
A.1 Log Information Memory Map ･･････････････････････ 53
A.2 Control Information Map Memory･･･････････････････ 56
A.3 Message Transmission Communication Data ････････ 59
A.4 Completion Status････････････････････････････････ 65
A.5 RAS Information ･････････････････････････････････ 67

xii model 3000 FA Control Network [FL-net(OPCN-2)] FL311/FL312 Module Operation Manual
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